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ENTREPRENEUR INDIA, JUNE 2013 1Visit us at : www.niir.org
ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org2
ENTREPRENEUR INDIA, JUNE 2013 3Visit us at : www.niir.org
Vol. 19 No. 6
JUNE 2013
EDITOR
AJAY KR. GUPTA
D.M.S, M.B.A.
Entrepreneurship Management
ASSOCIATE EDITOR
P.K. TRIPATHI
Printed, published & Edited by Ajay Kr.
Gupta on behalf of “NIIR PROJECT
CONSULTANCY SERVICES” 106-E,
Kamla Nagar, Delhi-7 and Printed at M/
s.New Gian Offset Printers, 495, DDA
complex, Shahazada Bagh, Delhi-35.
Registered RNI No.61509/95
PostalLicenseDL(N)/114/2012-14andVide
U.LicenceNo.U(DN)154/2012-14Licensed
toPostwithoutPrepaymentatDelhiR.M.S.,
Delhi - 110 006
ABOUT US
NPCS marketing Associates of National Institute of Industrial Research, NIIR an ISO 9001 : 2008
CERTIFIED COMPANY is a reliable name in industrial world for offering integrated technical
consultancy service and also technical collaborations. At NPCS, we provide prudent advice
regarding a business when diversification is on the anvil, when an entrepreneur is up against lack
of information before starting a project, we strive to provide them with technology evaluation, sourcing
and assimilation of detailed project reports, market survey studies and research through our advanced
Industrial, Business and Commercial Database.
We have successfully achieved top-notch quality standards with a high level of customer appreciation
resulting in long lasting relation and large amount of referal work through technological breakthrough
and innovative concepts. Over the years, NPCS has become a well-known name in the industrial
world for offering integrated technical consultancy service. Due diligence reports are prepared on
behalf of the proposed buyers and sellers of the business. We provide the services through
comprehensive knowledge of equipment and practices through our excellent team at very economical
price.
A large number of our Indian and NRI clients have appreciated our expertise for excellence by giving
us report orders which speak volumes about our commitment in providing complete customer
satisfaction. We have successfully handled a number of NGO projects. NPCS is manned by a
dedicated team of highly qualified and experienced and consultants Engineers. Economist and
Technologists from various disciplines. We have undertaken extensive work in identifying new
project opportunities sourcing technology and industial mnow-how from European, South Asian +
USA etc and keeping in step with changing industiral scene and growing needs of entrepreneurs and
business houses in India and Abroad.
RNI NO. 61509/95
make fishing baits and in Pole fishing. Polyester Elastic
Thread are used for Shoe Cover. Rubber elastic
bandage is made of the finest quality textile fabrics,
reinforced with natural rubber thread. Used for elastic
band, sofa elastic webbing, headwear, socks, gloves
etc. Colored rubber threads are also used for making
toys like koosh balls and doll hair etc. Heat Resistant
Latex Rubber Threads are used to manufacture elastic
tapes used in the final products. These are also used
in shoe uppers, headbands and wristbands and travel
goods. Rubber thread coated with talcum and rubber
thread coated with polymer, both of which are ideal
for textile industry that requires softness and
swiftness and is also ideal for all types of machinery.
Latex thread is used in the manufacture of elastic
tapes used in foundation garments (such as panties),
skirts. Sport wear, diapers etc.
MARKET SURVEY
The market size for Rubber Thread in India is
estimated at 1200 MT/ month & the cumulative
factual production of all rubber thread manufacturer’s
put together in India is not more then 550-600 MT/
month. Latex Rubber threads have wide are of
applications. On the whole, Rubber thread industry
consists of personal clothing, consumer rubber
products and sports equipment manufacturing. Like
foam industry, rubber thread industry also directly
affected by general market environment. With India’s
growing role in the world economy, the Indian rubber
industry has also been gaining global acceptance.
India today is looked upon as world’s largest producer
and third largest consumer of natural rubber.
Likewise, large scale production of automobiles in
India also led to the further growth of this sector.
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Latex Rubber Threads
Latex rubber thread is one of the product
amongst various process obtained from Rubber
Processing. It is produced by extruding
compounded latex through capillaries into a bath
of coagulant, and the coagulated wet filament is
then washed, dried and vulcanized to produce
an elastic thread. Latex is a milky sap that comes
from the rubber tree. The sap is used to make
products such as balloons, gloves and pacifiers.
To manufacture rubber goods from latex
component, it is necessary to convert the
compounds into solids of the desired form. The
latex producer generally stabilizes latex
compounds before transporting to the rubber
goods manufacturing facility. It is observed that
the extent of pre-vulcanization affects the aged
and un-aged physical properties of latex threads.
Super heat resistant threads are developed to
withstand high processing temperatures. Super
heat resistant threads retain at least 80% of the
modulus after exposure to dry heat of 150 degree
centigrade for 2 hours while the normal threads
retain only 50% modulus.
USES AND APPLICATIONS
The main uses of rubber thread are in
combination with textiles. The thread is normally
covered with textile fibers of various types in special
covering machines. The covered threads are then
woven into foundation garments, other forms of
wearing apparel. It can be used in the Toys Industries
to make many enjoyable items. It can be use in the
Garment Industries. Rubber threads are also used to
ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org4
NAME OF BOOKS ````` /US$
CHEMICALS, FINE CHEMICALS, VITAMINS, AMINO ACIDS AND PROTEINS
*Handbook On Chemical Industries (Alcohol Based) 750 /- 100
*Industrial Chemicals Technology Handbook 1100/-125
*The Complete Technology Book On Chemical Industries 975/-100
*Modern Technology Of Industrial Chemicals 1100/-125
*The Complete Technology Book On Fine Chemicals 1100/-125
*Handbook On Fine Chemicals, Vitamins, Amino Acids And Proteins 1450/-150
PHARMACEUTICAL, DRUGS
*Drugs & Pharmaceutical Technology Handbook 1075/-125
PESTICIDES, INSECTICIDES
*The Complete Technology Book On Pesticides, Insecticides, Fungicides and
Herbicides With Formulae & Processes 1100/-100
*Biopesticides Handbook 1575/-150
STARCH & ITS DERIVATIVES
*The Complete Technology Book On Starch & Its Derivatives 1100/-125
WAX & POLISHES
*The Complete Technology Book On WaxAnd Polishes 1675/-150
BIO-TECHNOLOGY, NANOTECHNOLOGY, ENZYMES, FOOD BIO-TECHNOLOGY,
VERMICULTURE, VERMICOMPOST, BIO-FERTILIZER, ORGANIC FARMING, BIOGAS,
MUSHROOM
*Bio-TechnologyHandbook 1100/-125
*PlantBiotechnologyHandbook 1100/-125
*EnzymesBio-TechnologyHandbook 1100/-125
*The Complete Book on Biotechnology Based Bulk Drugs 1050/-125
*Handbook On Food Bio-Technology 1100/-125
*Handbook On Plants And Cell Tissue Culture 1275/-125
*The Complete Technology Book On VermicultureAnd Vermicompost 750/-100
*The Complete Technology Book On Bio-FertilizerAnd Organic Farming (2nd
Rev. Edn.) 1400/-150
*Handbook On Biogas And Its Applications 975/-100
*Handbook On Mushroom Cultivation And Processing
(With Dehydration, Preservation And Canning) 1275/-125
*The Complete Book on Organic Farming and Production of Organic Compost 1275/-125
*NanotechnologyHandbook 1675/-150
*Nanoscience and Nanotechnology Handbook 1675/-150
*Manufacture of Biofertilizer and Organic Farming 975/-100
PRINTING, PACKAGING, PRINTING INK
*Handbook On Modern Packaging Industries (2nd
Revised Edn.) 1675/-150
*Modern Technology Of Printing & Writing Inks 750/-100
*The Complete Technology Book On Printing Inks 1000/-100
*The Complete Book On Printing Technology 1100/-125
*Handbook On Printing Technology (Offset, Gravure, Flexo, Screen) 2nd Revised Edition 1275/-125
*Screen Printing Technology Handbook 1000/-100
*Modern Printing Technology 250/- 50
PAPER, PULP & PAPER CONVERSION
*Modern Technology Of Pulp, PaperAnd Paper Conversion Industries 1000/-100
PROCESS TECHNOLOGY
BOOKS (Limited Editions)
Only photostat copy available
````` US $
Chemical/Jute/Pharma/
Drugs/Bio-Tech Hi-Tech
Projects
Detailed Project Profiles on Chemical
Industries (Vol. II) 2nd
Rev.Edn. 1695/- 150
Detailed Project Profiles on 9
Selected Chemical Industries 1095/- 100
Hand Book on 100% Export
Oriented Jute & Jute Products
(Eco Friendly Projects) 695/- 100
Investment Opportunity in
Drugs & Pharmaceutical
Projects 1895/- 150
Bio-Tech & Pharmaceutical
HandBook 1895/- 200
Hand Book on Projects in Export
Thrust Area with International
Market Survey (Bio-Tech &
Pharmaceutical Technology) 1095/- 100
Detailed Project Profiles on
Selected Hi-Tech Projects
(Project Reports) 795/- 100
Cereal Food/Food &
Beverages/Dairy/Plantation/
AgroBased/Farming
Manufacture of Food &
Beverages (2nd
Edn.) 1895/- 150
Detailed Project Profiles on Dairy
& Dairy Products (2nd
Edn.) 1495/- 150
Detailed Project Profiles on
Plantation (Agro Based
Projects) 1095/- 100
Profitable Agro Based Projects
with Project Profiles
(Cereal Food Technology) 1895/- 150
(2nd
Rev. Edn.)
Hand Book on Agro Based
Industries (2nd
Rev. Edn.) 1595/- 150
Profitable Farming & Allied
Projects (2nd
Rev. Edn.) 1495/- 150
release of surface pressure by contouring to the
shape of the body. Latex foam rubber generally
has a relatively high density and is soft, thus
latex foam rubber can only be used in limited
amounts in the production of bonded carpet
cushion. • Latex Foam Producers has a high
level of grip, some others are designed to offer
maximum durability. The ability of Natural Rubber
latex foam to recover from deformation opens up
a possibility for new applications of latex foam
based on products made from this NR latex foam
type. For example, this NR latex foam can be
employed in orthopedic applications, which
usually utilize synthetic memory foam, for which
this memory characteristic will allow the release
of surface pressure by contouring to the shape of
the body.
USES AND APPLICATIONS
The rubber latex pillows, mattresses, cushions,
bedding etc. are used in luxury purposes. The latex
foam mattresses are used for manufacturing of sheets
in automobiles, cars, tempos, buses, jeeps, aero
plane, etc. In hotel some time the floor mat are also
used. The market for latex foam materials has grown
tremendously in recent years. Foam rubber has had
wide application in the bedding, furniture, and
The global market for industrial rubber products is
projected to increase 5.8 percent per year to $139.8
billion, accelerating from the growth rate. The Asia/
Pacific region, which represented 44 percent of the
global market for industrial rubber products, is forecast
to post the fastest gains of any region in near future.
Cost Estimation
Capacity : 10 MT/ day
Plant & Machinery : Rs.4400 Lakhs
Total Capital Investment : Rs.6700 Lakhs
Rate of Return : 33%
Break Even Point : 44%
Latex (Rubber) Foam Product
Latex foam rubber derives its physical
performance properties from the
vulcanization process that creates long molecular
chains with strong cross linked bonds. The ability
of NR latex foam to recover from deformation
opens up a possibility for new applications of
latex foam based on products made from this NR
latex foam type. For example, this NR latex foam
can be employed in orthopedic applications,
which usually utilize synthetic memory foam, for
which this memory characteristic will allow the
ENTREPRENEUR INDIA, JUNE 2013 5Visit us at : www.niir.org
*The CompleteTechnology Book On Pulp & Paper Industries 1100/-125
*Handbook on Pulp and Paper Processing 1875/-150
AGRO BASED, CEREAL FOOD, MILK, COCOA, CHOCOLATE, ICE CREAM, PLANTATION,
FARMING, FOOD & BEVERAGES, FRUITS, DAIRY, CONFECTIONERY, VEGETABLES, SPICES,
OILS & FATS, BAKERY, SNACKS, FISHERIES, MEAT, COCONUTS
*Cultivation Of Fruits, Vegetables And Floriculture 1100/-125
*Cultivation Of Tropical, Subtropical, Vegetables, Spices, Medicinal And Aromatic Plants 1075/- 125
*Tropical, Subtropical Fruits And Flowers Cultivation 1075/-125
*Food Packaging Technology Handbook (2nd
Rev. Edn.) 1475/-150
*Modern Technology On Food Preservation (2nd
Rev. Edn.) 1275/-125
*Modern Technology Of Food Processing & Agro Based Industries (2nd
Edn.) 1575/-150
*Modern Technology Of Confectionery Industries With Formulae & Processes(2nd
Rev.Edn.) 600/-100
*Modern Technology OfAgro Processing & Agricultural Waste Products 975/-100
*Handbook On Spices 975/- 100
*Modern Technology Of Oils, Fats & Its Derivatives 1100/-125
*Modern Technology Of Milk Processing & Dairy Products (3rd
Rev.Edn.). 975/-100
*The Complete Technology Book On Dairy & Poultry Industries
With Farming & Processing 2nd
Revised Edition 1275/-125
*The Complete Technology Book Of Cocoa, Chocolate, Ice CreamAnd Other
Milk Products 1275/-125
*The CompleteTechnology Book On Flavoured Ice Cream 975/-100
*Wheat, Rice, Corn, Oat, Barley And Sorghum Processing Handbook
(Cereal Food Technology) 975/-100
*The Complete Book On Spices & Condiments (With Cultivation, Processing & Uses) 1500/-150
*The Complete Book On Coconut & Coconut Products (Cultivation And Processing) 1100/-125
*Rabbit, Goat, Sheep, Poultry, FishAnd Pig Farming With Feed Technology 1100/-125
*The CompleteTechnology Book On Bakery Products (2nd Edition) 1100/-125
*The Complete Technology Book On Snack Foods 975/-100
*The CompleteTechnology Book On Processing, Dehydration, Canning, Preservation
Of Fruits & Vegetables 1575/-150
*Handbook On Fruits, Vegetables & Food Processing With Canning & Preservation(3rd
Rev.Edn.) 1475/-150
*Handbook On FisheriesAndAquaculture Technology 1100/-125
*Fresh MeatTechnology Handbook 975/-100
*The Complete Book On Meat ProcessingAnd Preservation With Packaging Technology 975/-100
*Preservation Of Meat And Poultry Products 1100/-125
*Potato and Potato Products Cultivation, Seed Production, Manuring, Harvesting, Organic
Farming, Storage and Processing 1275/-125
*Handbook on Rice Cultivation and Processing 1075/-125
*The Complete Technology Book on Meat, Poultry and Fish Processing 1075/-125
*The Complete Book on Beekeeping and Honey Processing 1075/-125
*The Complete Technology Book onAlcoholic and Non-Alcoholic Beverages 2575/-200
*Handbook on Citrus Fruits Cultivation and Oil Extraction 1575/- 150
*Fruits, Vegetables, Corn and Oilseeds Processing Handbook 1675/- 150
*Handbook on Spices and Condiments (Cultivation, Processing and Extraction) 1575/- 150
*Handbook on Fermented Foods and Chemicals 1875/- 150
*IndustrialAlcohol Technology Handbook 1675/- 150
*The Complete Book on Wine Production 2275/- 200
*Handbook on Milk and Milk Proteins 1275/- 125
*The Complete Book on Cultivation and Manufacture of Tea 1475/- 150
*The Complete Book on Sugarcane Processing and By-Products of Molasses
(with Analysis of Sugar, Syrup and Molasses) 1675/- 150
for (flexible) is from furniture and automobile
industries. Besides these sectors, there is demand
for flexible foam for footwear lining, packaging, carpet
backing etc. There is no data available for sector wise
demand. However, a total estimated demand of main
raw material consumption on end use pattern is
available.
Cost Estimation
Capacity : 1 MT/ day
Plant & Machinery : Rs.80 Lakhs
Total Capital Investment : Rs.343 Lakhs
Rate of Return : 43%
Break Even Point : 38%
Rubber Gaskets
Agasket (correct terminology is a “joint” made
from “jointing material”) is a mechanical seal
which fills the space between two or more mating
surfaces, generally to prevent leakage from or into
the joined objects while under compression. It is
usually desirable that the gasket be made from a
material that is to some degree yielding such that it
is able to deform and tightly fills the space it is designed
for, including any slight irregularities. A few gaskets
require an application of sealant directly to the gasket
NAME OF BOOKS ````` /US$
PROCESS
TECHNOLOGY
BOOKS
(Limited Editions)
Only photostat copy available
````` US $
Plastics/Paints/Varnishes/
Automobile/Infrastructure/
Hospitality, Medical,
Entertainment, Ware
Housing & Real Estate
Projects
Detailed Project Profiles on
Hi-Tech Plastic Products 795/- 110
Manufacture of Paint, Varnish
& Allied Products 2nd Rev. Edn. 1495/- 150
Hand Book on Automobile &
Allied Products
(with Data Bank) 2nd Rev. Edn. 1495/- 150
Investment Opportunities in
Infrastructure Projects 2500/- 225
Investment Opportunities in
Hospitality, Medical,
Entertainment, Ware Housing
& Real Estate Projects 4408/- 350
You can deposit the
amount in
NPCS
Account with
ICICI Bank
CA - 038705000543
HDFC BANK
03392320000423
automotive fields especially. In Bed Pillows this item
has been widely accepted. They are produced by a
large number of the accepted shape used for feather
or down pillows, they are generally very soft, but not
flabby, retain their shape without “fluffing,” and
are particularly advantageous for allergy sufferers.
The cushion of foam rubber are used in chairs, pillows,
beddings, automobile furnitures etc. for luxurious
living. Decorative Pillows are comparatively new
application for foam, but is being received
enthusiastically by the buying public. Decorative
pillows have the same characteristics as bed pillows,
but are made in a wide variety of sizes and shapes
including square, round, rectangular, and triangular.
MARKET SURVEY
In India major consumers of foams are automobile
industries for seat cushioning furniture, bedding
pillow, cycle seat manufacturers and industrial
insulation making industries. Therefore around 40-
50 indigenous manufacturer of polyurethane foams
in the country. It is observed that out of all products,
demand of polyurethane flexible foam is around 84
% of the total demand. Polymerization of urethane
and foaming is done indigenously where as major
raw material is polyols and isocynate and to some
extent urethane are being imported. Major demand
ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org6
*Integrated Organic Farming Handbook 1275/- 125
The Complete Book on Foods, Vegetables & Food Processing 1675/- 150
SMALL SCALE INDUSTRY (SSI), ENTREPRENEURSHIP, PROJECT IDENTIFICATION AND
PROFILES, HI-TECH PROJECTS, EXPORT BUSINESS, GUIDELINES, SELF EMPLOYMENT,
WOMEN ENTREPRENEURSHIP, SMALL, COTTAGE & HOME INDUSTRIES
*Stop Dreaming - Start Your New Business 400/- 50
*What No One Ever Tells YouAbout Starting Your Business-FacilitiesAnd Procedures
For Entrepreneurs 400/- 50
*Secrets For Making Big Profits From Your Business With Export Guidelines 400/- 50
*Opportunities For Women Entrepreneurship (With Project Profiles) 2nd Edition 575/- 50
*Laghu V Kuteer Udyog (Small Scale Industries) (In Hindi) 650/-100
*Laghu V Grih Udyog (Savrojgar Pariyognayen) (In Hindi) 600/-100
*Profitable Small, Cottage & Home Industries 800/-100
*SelectAnd Start Your Own Industry (4th
Revised Edition) 475/- 50
*Just For Starters : How To Start Your Own Export Business ? 3rd
Edn. 525/- 75
*Just For Starters : How To BecomeASuccessful Businessman ? 3rd
Revised Edn. 475/- 75
*Best Businesses You Can Start With (Almost) No Cost 325/- 50
*50 Projects To Start With 5,00,000 475/- 75
*Just For Starters: Selected Projects To Start With 30,00,000 475/- 50
*Just For Starters: Selected Projects To Start With 15,00,000 475/- 50
*Just For Starters : Selected Projects To Start With 35,00,000 475/- 50
*Grow Rich By Starting Your Own Business 325/- 50
*50 Best Home Businesses To Start With Just 50,000 425/- 75
*Profitable Cottage and Tiny Industries 475/- 50
*Profitable Small Scale Industries 475/- 50
FASHION TECHNOLOGY
*FashionTechnology Handbook 325/- 50
CANDLE: MAKING & DESIGNS
*The Complete Technology Book On Candle:
Making & Designs 650/-100
PLASTICS, SPECIALITY PLASTICS, FOAMS (URETHANE, FLEXIBLE, RIGID), PET & PREFORM,
BIODEGRADABLE PLASTICS, POLYESTER FIBERS, MOULD DESIGNS, PLASTIC FILMS, HDPE
AND THERMOSET PLASTICS, MEDICAL PLASTICS, INDUSTRIAL POLYMERS, ADDITIVES,
COLOURANTS AND FILLERS, FIBRE GLASS, OPTICAL GLASS AND REINFORCED PLASTICS
*Modern Technology Of Plastic Processing Industries (2nd
Edition) 975/-100
*Speciality Plastics, Foams (Urethane, Flexible, Rigid) Pet & Preform Processing
TechnologyHandbook 1275/-125
*Handbook On Biodegradable Plastics (Eco-Friendly Plastics) 600/-100
*PolymersAnd Plastics Technology Handbook 750/-100
*The Complete Book On Biodegradable Plastics And Polymers (Recent Developments,
Properties, Analysis, Materials & Processes) 1275/-125
*The Complete Book On Medical Plastics 975/-100
*The CompleteTechnology Book On Expanded Plastics, Polyurethane, Polyamide
And Polyester Fibers 1275/-125
*The Complete Technology Book On Industrial Polymers,Additives, ColourantsAnd Fillers1100/-125
*The Complete Technology Book On Polymers (With Processing &Applications) 1100/-125
*The Complete Technology Book On Plastic Extrusion, MouldingAnd Mould Designs 1000/-100
*The Complete Technology Book On Fibre Glass, Optical GlassAnd Reinforced Plastics 1275/-125
*The Complete Technology Book On Plastic Films, HDPEAnd Thermoset Plastics 1175/-125
NAME OF BOOKS ````` /US$
Contact :
TERMS
&
CONDITIONS
(FOR INDIA ONLY)
Send full payment in
advance
by Draft in favour of
“NIIR PROJECT
CONSULTANCY SERVICES”
Delhi. add ````` 75/- towards
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each book
AN ISO 9001 : 2008 Certified Company
106-E, KAMLA NAGAR,
DELHI - 110 007 (INDIA)
PH.(O) 91-11-23843955, 23845886,
23845654 (M) 9811043595
FAX 91-11-23841561
E-mail : npcs.india@gmail.com,
info@niir.org
You can deposit the
amount in
NPCS
Account with
ICICI Bank
CA - 038705000543
HDFC BANK
03392320000423
have a mixed effect on the market, as initial value
gains will be somewhat offset by decreased
aftermarket sales opportunities. Among all gasket and
sealing products, compression packings, body seals
and expanded graphite gaskets will register the
strongest growth through 2016. However, because
of their much larger shares of overall demand, the
motor vehicle and machinery industries will record
much stronger increases in dollar terms. A rebound
in motor vehicle production and a rise in the number
of motor vehicles in use will fuel sales of related gasket
and sealing products. In addition, the growing use of
better performing, higher-priced gaskets and seals
will further drive value gains. Increases in machinery
gasket and seal demand will be supported by the
existence of a large aftermarket, reflecting the harsh
conditions that many machinery products operate
in, and an increase in machinery outputs as capital
expenditures rise.
Cost Estimation
Capacity : 200 kgs/ day
Plant & Machinery : Rs.29 Lakhs
Total Capital Investment : Rs.165 Lakhs
Rate of Return : 44%
Break Even Point : 50%
surface to function properly. Rubber seal materials
are normally chosen on the basis of chemical
compatibility with the fluid being transferred, but even
if seal and fluid are chemically compatible, they can
still interact physically, leading to leakage. Fluid
sealing technology is based on principles as diverse
as lubrication, friction, wear, properties of materials,
mechanical design, fluid mechanics and heat transfer.
All of these factors are to be considered and studied
in depth in designing different types of rubber seals,
seal materials and sealing applications.
USES AND APPLICATIONS
It is mainly used between the pipe line to make
leak proof alignment or joint. It is also widely used in
automobiles. Fluid Restriction, Weather Insulation,
Vibration Dampening, Electrical Absorption, Noise
Reduction, Packaging and Cushioning.
MARKET SURVEY
Rebounds in construction expenditures and
motor vehicle production, as well as positive outlooks
for capital spending and machinery production, will
benefit gasket and seal manufacturers. Increased use
of better performing gaskets and seals made from
advanced materials, which offer improved lifespans
over traditional sealing materials, will also stimulate
dollar growth. However, in the longer term this will
ENTREPRENEUR INDIA, JUNE 2013 7Visit us at : www.niir.org
TYRES
for Truck, Lorry, Bus, Car & Cycle
The tyre industry is the largest part of the
rubber manufacturing industry, infact it is so
large that it is often classed as an industry in its
own right. It absorbs well over two thirds of all
natural rubber production and almost as large a
proportion of synthetic rubber manufacture. In
much of the innovation in the wider rubber
industry both in terms of material and in terms of
manufacturing emanates from the tyre industry.
Light vehicle tyre and heavy truck and machinery
tyre are both part of the tyre market but differ in their
composition and manufacturing process. Hence light
vehicle tyres are particularly passenger’s car tyre.
Advances in tyre materials, tyre constructions and
tyre manufacturing technology have led to new types
of products and the development of new market
segments. Tyre manufacturing technology has
progressed in parallel with tyre construction
technology so that tyres are now designed not only
to meet specific performance targets, but also to
enable improved ‘manufacturability’, i.e., more
efficient, lower cost and more uniform production.
USES AND APPLICATIONS
High performance tyres are designed for use at
higher speeds, and more often, a more “sporty” driving
style. They feature a softer rubber compound for
improved traction, especially on high speed cornering.
Tyres are used in large numbers on automobiles,
truks, aircraft and bicycle. . Whole tyres have been
used with considerable success to create artificial
reefs and erosion barriers, sea-walls and off-coast
breakwaters. In both sea and fresh water
harbours, tyres are used as boat fenders, absorbing
the shock from moving boats to protect the hulls and
sea walls, particularly during storms. The use of
whole, shredded, or granulated tyres in construction
projects including the manufacture of noise absorbers
for tram or rail lines, underlayments for roads,
drainage areas, porous asphalt mix, among others. •
All-terrain tyres are typically used on SUVs and for
light trucks . Used tyres can be incinerated; they are
an efficient fuel source for steam in the generation of
electricity. High temperature burning means no black
smoke, but keep in mind that some sulfur goes into a
tyre rubber compound. It is converted to sulfur dioxide
during incineration. Scrubbers are available for
removal of this gas.
MARKET SURVEY
*Modern Technology Of PlasticAnd Polymer Processing Industries 750/-100
*Profitable Plastic Industries 250/- 50
*The Complete Book on Water Soluble Polymers 1575/-150
LEATHER PROCESSING & TANNING
*Leather Processing &Tanning Technology Handbook 1400/-150
TEXTILE SPINNING, WEAVING, FINISHING AND PRINTING, PROCESSING WITH EFFLUENT
TREATMENT, TEXTILE DYES & PIGMENTS, NATURAL DYES & PIGMENTS, NATURAL FIBERS
*The Complete Technology Book On Textile Spinning, Weaving, FinishingAnd Printing 1100/-125
*The Complete Technology Book OnTextile Processing With Effluent Treatment 1000/-100
*Modern Technology Of Textile Dyes & Pigments 1100/-100
*The CompleteTechnology Book On DyesAnd Dye Intermediates 1100/-125
*The Complete Book On Natural Dyes & Pigments 1100/-125
*Handbook on Natural Dyes for Industrial Applications 1100/-125
*Natural Fibers Handbook With Cultivation & Uses 1275/-125
*Woollen Spinning, Weaving, Knitting, Dyeing, Bleaching and Printing Technology
Handbook 1100/- 125
*Handbook on TextileAuxiliaries, Dyes and Dye Intermediates Technology 1575/- 150
*The Complete Book on Textile Processing and Silk Reeling Technology 1750/-150
*AConcise Guide on Textile Dyes, Pigments and Dye Intermediates with
Textile Printing Technology 1675/-150
ELECTROPLATING, ANODIZING & METAL TREATMENT, POWDER COATING AND METAL
FINISHING
*Electroplating, Anodizing & Metal Treatment Handbook 1475/-150
*The Complete Technology Book On Electroplating, Phosphating, Powder CoatingAnd
Metal Finishing 1100/-125
RUBBER PROCESSING AND COMPOUNDING
*The Complete Book On Rubber ProcessingAnd Compounding Technology 1575/-150
*The Complete Book on Rubber Chemicals 1575/-150
SURFACE COATING, PAINTS, VARNISHES & LACQUERS
*ModernTechnology Of Surface Coating With Formulae & TheirApplications 975/-100
*Paints, Pigments, VarnishesAnd Enamels Technology Handbook 1100/-125
*Modern Technology Of Paints, Varnishes & Lacquers 2nd
Edn. 1075/-125
*Handbook on Paints and Enamels 1275/- 125
*Surface Coating Technology Handbook 1475/- 125
*Spirit Varnishes Technology Handbook (with Testing andAnalysis) 1275/- 125
*The Testing Manual of Paints, Varnishes and Resins 1875/- 150
*Handbook on Paint Testing Methods 1575/- 150
GUMS,ADHESIVES & SEALANTS, ROSIN & DERIVATIVES,
RESINS AND OLEORESINS
*Gums,Adhesives & Sealants Technology (with Formulae & theirApplications)
2nd Revised Edition 1475/-150
*AdhesivesFormularyHandbook 1275/-125
*Handbook On Speciality Gums, Adhesives, Oils, Rosin & Derivatives, Resins,
Oleoresins, Katha, Chemicals With Other Natural Products 1275/-125
*The Complete Book onAdhesives, Glues & Resins Technology 1450/-150
*Phenolic Resins Technology Handbook 1275/-125
*The Complete Technology Book on IndustrialAdhesives 1675/-150
NAME OF BOOKS ````` /US$
THECOMPLETE
BOOKON
MEATPROCESSING
ANDPRESERVATION
WITHPACKAGING
TECHNOLOGY
` 975/-
US$ 100
PRESERVATION
OF MEAT
AND POULTRY
PRODUCTS
` 1100/-
US$ 125
HANDBOOK OF FISHERIES AND
AQUACULTURE TECHNOLOGY
` 1100/- US$ 125
SelectedFormulary
Book on Petroleum,
Lubricants, Fats,
Polishes,Glass,
Ceramics,
Nitrogenous
Fertilizers,
Emulsions,Leather
and Insecticides
` 2275/- US$ 200
FORMULARY BOOKS
BOOKS ON
MEAT / FISHERIES
ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org8
*The Complete Book on Gums and Stabilizers for Food Industry 1275/-125
*The Complete Book on Water Soluble Gums and Resins 1675/-150
* Handbook on Tall Oil Rosin Production, Processing & Utilization 1575/-150
SYNTHETIC RESINS
*Modern Technology Of Synthetic Resins & TheirApplications 975/-100
*Synthetic ResinsTechnology Handbook 1100/-125
*The Complete Technology Book On Synthetic Resins With Formulae & Processes 1150/-125
*Alkyd ResinsTechnology Handbook 1100/-125
PETROLEUM, GREASES, PETROCHEMICALS, LUBRICANTS
*Modern Technology Of Petroleum, Greases, Lubricants & Petrochemicals 1100/-100
*The Complete Book On Distillation And Refining Of Petroleum Products
(Lubricants, Waxes And Petrochemicals) 975/-100
WASTE MANAGEMENT, PRODUCTS FROM WASTE, MEDICAL, MUNICIPAL WASTE
*Products From Waste (Industrial & Agro Waste) 2nd
Edition 975/-100
*Modern Technology Of Waste Management: Pollution Control, Recycling, Treatment
& Utilization 975/-100
*Medical, Municipal And Plastic Waste Management Handbook 1275/-125
*Water and Air Effluents Treatment Handbook 1275/- 125
*The Complete Guide on Industrial Pollution Control 1275/- 125
*The Complete Book on Managing Food Processing Industry Waste 1275/- 125
*The Complete Book on Biological Waste Treatment & Their Utilazation 1675/- 150
WOOD AND ITS DERIVATIVES & BAMBOO
*The Complete Technology Book On WoodAnd Its Derivatives 1100/-125
*Bamboo Plantation and Utilization Handbook 1475/-150
HERBAL PRODUCTS, AYURVEDIC, HERBAL & UNANI MEDICINES,
DRUGS, NEEM, HERBS & MEDICINAL PLANTS CULTIVATION,
COSMETICS, NATURAL PRODUCTS, JATROPHA
*Handbook On Unani Medicines With Formulae, Processes, Uses And Analysis 1100/-125
*Handbook On Herbal Drugs And Its Plant Sources 1000/-100
*Herbal FoodsAnd Its Medicinal Values 1275/-125
*Herbal Cosmetics & Ayurvedic Medicines (Eou) 975/-100
*Handbook On Ayurvedic Medicines With Formulae, Processes & Their Uses 975/-100
*Herbal Cosmetics Handbook 1500/-150
*The Complete Technology Book On Herbal Beauty Products With FormulationsAnd
Processes 1100/-125
*Modern Technology Of Cosmetics 1100/-100
*Handbook Of Herbal Products (Medicines, Cosmetics, Toiletries, Perfumes) 2 Vols. 1500/-220
*Herbs Cultivation & Medicinal Uses 975/-100
*Herbs Cultivation & Their Utilization 800/-100
*Medicinal Plants Cultivation & Their Uses 975/-100
*Compendium Of Medicinal Plants 875/-100
*Compendium Of Herbal Plants 975/-100
*Cultivation And Processing Of Selected Medicinal Plants 1175/-125
*Aromatic Plants Cultivation, Processing And Uses 975/-100
*Cultivation And Utilization Of Aromatic Plants 1100/-125
*The Complete Book On Jatropha (Bio-Diesel) With Ashwagandha, Stevia, Brahmi &
Jatamansi Herbs (Cultivation, Processing & Uses) 1500/-150
*Handbook On Medicinal Herbs With Uses 1075/-125
*Aloe Vera Handbook Cultivation, Research Findings, Products, Formulations,
Extraction & Processing 1275/-125
*Handbook On Herbs Cultivation & Processing 875/-100
*The Complete Technology Book On Natural Products (Forest Based) 1275/-125
*Handbook Of Neem & Allied Products 975/-100
*Handbook On Herbal Medicines 750/-100
*Handbook on Cosmetics (Processes, Formulae with Testing Methods) 1675/-150
*Handbook on Drugs from Natural Sources 1175/-125
NAME OF BOOKS ````` /US$
tyres increased by over 20%, while the tyres for
scooters and mopeds witnessed a fall in production
despite an increase in the production of scooters.
Cost Estimation
Capacity : 13475 Nos./ day
Plant & Machinery : Rs.409 Lakhs
Total Capital Investment : Rs.17073 Lakhs
Rate of Return : 56%
Break Even Point : 20%
Rubber Compound Toys
(using Plaster of Paris)
Rubber toys are one of the cheaper and best
substitutes of electronic toys, plastic toy and
other type of toys. Two types of hollow rubber
toys of various sizes can be made by plaster casting
process depending on the type of rubber used
viz. Hard and soft. The rubber toys are flexible in
nature. So it does not break even in fall sown on
The Indian tyre industry has come of age with
the manufacture of almost all types of tyres. The
industry has an estimated turnover of close to Rs 200
bn. It is made up of 40 players with an installed
capacity of 57.3 mn tyres. The industry claims a
perceptible export market. The truck and bus segment
is a major constituent (by value) of the tyre industry,
accounting for over two-third of the total value of the
industry. The upsurge in demand has generally
helped the performance of tyre majors such as MRF,
Apollo Tyres and Ceat. About two-thirds of the
demand for truck tyres flows from the replacement
market. The demand of tyres flows from three
segments-original equipment manufacturers, re-
placements and exports. Of the three, the
replacement market is the primary source of demand,
followed by the equipment manufacturers (OEM)
segment and exports. The persistent pressure on
the public transport system and an ever-growing
urban middle class has resulted in a steady demand
for two-wheelers and passenger cars. The motor cycle
TheComplete
Technology
Book on
HOT ROLLING
OF STEEL
` 1575/-
US$ 150
TheComplete
TechnologyBookon
STEELANDSTEEL
PRODUCTS
(FASTENERS, SEAMLESS
TUBES, CASTING,
ROLLING OF FLAT
PRODUCTS & OTHERS)
`1625/-US$150
STEEL ROLLING
TECHNOLOGY
HANDBOOK
` 1100/-
US$ 125
THECOMPLETE
TECHNOLOGYBOOKON
ALUMINIUM AND
ALUMINIUM
PRODUCTS
` 1450/-
US$ 150
THECOMPLETEBOOKON
FERROUS, NON-
FERROUS METALS
WITH CASTING
AND FORGING
TECHNOLOGY
` 1575/-
US$ 150
BOOK ON STEEL/ALUMINIUM
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ESSENTIAL OILS, AROMATIC CHEMICALS, PERFUMES,
FLAVOURS, FOOD COLOURS
*The CompleteTechnology Book Of Essential Oils (Aromatic Chemicals) 1275/-125
*Essential Oil Hand Book 1275/-125
*The Complete Technology Book On Herbal Perfumes & Cosmetics 2nd
Rev. Edn. 1275/-125
*ModernTechnology Of Perfumes, FlavoursAnd Essential Oils 2nd
Edn. 975/-100
*Food Colours, FlavoursAndAdditives Technology Handbook 1000/-100
*Food FlavoursTechnology Handbook 1075/-125
*The Complete Technology Book on Flavours, Fragrances and Perfumes 1675/-150
*Perfumes and FlavoursTechnology Handbook 1875/-150
SOAPS, DETERGENTS,ACID SLURRY, TOILETRIES
*Modern Technology Of Soaps, Detergents & Toiletries
(With Formulae & Project Profiles) (3rd
Revised Edn.) 750/-100
*Herbal Soaps & Detergents Handbook 1275/-125
*Handbook On Soaps, Detergents & Acid Slurry (3rd
Revised Edition) 1575/-150
*The CompleteTechnology Book On Detergents (2nd
Revised Edn.) 1100/-125
*The Complete Technology Book On Soaps 800/-100
*Soaps, Detergents and Disinfectants Technology Handbook 1275/-125
GLASS, CERAMICS AND MINERALS
*The Complete Book On Glass & Ceramics Technology 1275/-125
* The Complete Book on Glass Technology 1625/-150
* The Complete Technology Book on Minerals & Mineral Processing 2200/-200
*Handbook on Rare Earth Metals and Alloys (Properties, Extraction, Preparation
and Applications) 1875/- 150
ALUMINIUM, STEEL, FERROUS, NON-FERROUS METALS WITH CASTING AND FORGING
*The Complete Technology Book On Hot Rolling Of Steel 1575/-150
*Steel Rolling Technology Handbook 1100/-125
*The Complete Book On Ferrous, Non-Ferrous Metals With Casting And Forging
Technology 1575/-150
*The Complete Technology Book onAluminiumAndAluminium Products 1450/-150
* The Complete Technology Book on Steel and Steel Products (Fasteners,
Seamless Tubes, Casting, Rolling of flat Products & others) 1625/-150
FORMULARY (FORMULATION) BOOKS
*Selected Formulary Book on Cosmetics, Drugs, Cleaners, Soaps, Detergents,
Dentrices and Depilatories 1500/-150
*Selected Formulary Book on Inks, Paints, Lacquers, Varnishes and Enamels 1475/- 150
*SelectedFormularyHandbook 1475/-150
*Selected Formulary Book on Petroleum, Lubricants, Fats, Polishes, Glass, Ceramics,
Nitrogenous Fertilizers, Emulsions, Leather and Insecticides 2275/-200
CONSTURCTION MATERIALS, CEMENT, BRICKS, ASBESTOS
*The Complete Book on Construction Materials 1475/-150
*The CompleteTechnology Book on Bricks, Cement andAsbestos 1400/-150
EMULSIFIERS AND OLEORESINS
*The Complete Book on Emulsifiers with Uses, Formulae and Processes 1075/-125
*Handbook on Oleoresin and Pine Chemicals (Rosin, Terpene, Derivaties, Tall Oil,
Resin & Dimer Acids 2200/-200
DIRECTORY OF HERBS & HERBAL, WORLD WIDE IMPORTERS REGISTER, INTERNATIONAL
BUYERS DIRECTORY
*World Wide Importers Register (International Buyers Directory) (3rd Edn.On CD-Rom) 3500/-250
*Directory Of Foreign & Multinational Corporations/ Companies In India (Mncs) 750/-100
*Herbs & Herbal Products Finder (Directory Of Herbs, Herbal Medicines, Cosmetics,
Herbal Products, Essential Oils, Perfumes, Pan Masala & Tobacco Products) 1600/-220
NAME OF BOOKS ````` /US$
the floor. Rattlers, pull carts, dolls, stackers,
building blocks, stuffed toys, train sets and various
toys are the child’s best friend during the long,
hot and dreary summer break. Interestingly these
products have varied range of traditional Indian
toys that are slowly coming back into vogue,
courtesy a makeover. The elasticity and resilience
of our natural and synthetic rubber products make
them ideal for use in toys, sports and fitness
applications. . A simplest rubber compound
contains: Rubber, Curing agent (Sulphur),
Activator, Accelerator and Compounding
Ingredients.
MARKET SURVEY
The Indian toy industry is estimated at about
850 million US dollars and until now has generated
only 0.5 per cent of the global market. The growth of
around 15 per cent promises to rapidly raise this figure,
especially in the context of the growing middle class
and the increasing willingness to spend money on
luxury goods. Indian Toy industry is large and growing
which needs more organized approach to face the
challenges of factor distribution & marketing. Many
of these toys are usually imported through Dubai &
Malaysia. The Chinese toy market is also flooding
the domestic market but Indian markets still have
design or modification to some games that reflect
Indian taste in them which is absolutely true. Social
relevance is majorly used as a factor that is being
used. B Since the last four or five years the Indian
Toy Industry has shown a healthy growth rate. The
market is growing at 15% to 20% per annum, which
is a sound situation and it is further is estimated to
grow for least five or six years. As Indian market is
highly price sensitive, the reduction in prices of the
products would contribute to increase in the sales.
Cost Estimation
Capacity : 500 Pcs./ day
Plant & Machinery : Rs.42 Lakhs
Total Capital Investment : Rs.362 Lakhs
Rate of Return : 46%
Break Even Point : 41%
PRODUCTS
FROM WASTE
INDUSTRIAL &
AGRO WASTE
` 975/-
US$ 100
Modern
Technology of
WASTE
MANAGEMENT
POLLUTION CONTROL,
RECYCLING. TREATMENT
& UTILIZATION
` 975/- US$ 100
MEDICAL,
MUNICIPAL
AND PLASTIC
WASTE
MANAGEMENT
HANDBOOK
` 1275/-
US$ 125
WATER AND AIR
EFFLUENTS
TREATMENT
HANDBOOK
` 1275/-
US$ 125
WASTE MANAGEMENT
The Complete Guide on
IndustrialPollutionControl
` 1275/- US$ 125
The Complete Book on
ManagingFoodProcessing
IndustryWaste
` 1275/- US$ 125
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Rubber Floor Mats
Arubber mat is a generic term for a piece of flat
rubber, generally placed on a floor or other
flat surface, which serves a range of purposes
including: providing a regular or flat surface, such
as a mousepad protecting that which is beneath
the mat, such as a place mat or the matting used
in archival framing and preservation of
documents and paintings, protecting that which
is above the mat, such as a wrestling or gymnastics
mat, or an anti-vibration mat, changing the state
of that which passes above it, such as a doormat
attracting dirt from shoes. Using rubber mats for
flooring and matting provide the benefits of safety,
being environmentally friendly, and comfort. .It
is non-corrosive, non-conductor, easy handling
material. It is not effected by water. It is flamable
and heat sensitive. It can be easily cut out by
using sharp edge knife. It is easily deformable. It
can be stored at room temperature. The drainage
mats are anti-microbial treated to guard against
degradation from micro-organisms and minimizes
the mats from being a source of odors. These
rainage Rubber Mats are ideal for: entrances,
kitchens/food processing areas, work stations,
walk-in refrigerators, suanas and locker rooms.
USES AND APPLICATIONS
Rubber floor mat is very much used for
automobiles. e.g. cars, trucks, buses, scooters, etc.
for serving as floor mat. Rubber floor mat is also
used in the automatic detector centre. Rubber mat
also used as insulator in the high voltage floor section
or lab. Rubber mat or rubber sheet is also used for
making rubber roll. Rubber mat also used in the
printing roll section. Rubber mat also used in the
manufacturing of machinery in the compression
machinery. It is used in the airports, halls and
auditorium. It is used in the hospitals, computer
rooms, assembly workshop. Rubber matting is
becoming increasingly popular as a form of bedding
or a bedding base.
Cost Estimation
Capacity : 2 MT/ day
Plant & Machinery : Rs.27 Lakhs
Total Capital Investment : Rs.389 Lakhs
Rate of Return : 48%
Break Even Point : 34%
Rubber Compounding
forAutomobile Industry
Compounding, a term that has evolved within
the tire and rubber industry, is the materials
science of modifying a rubber or elastomeric or a
blend of polymers and other materials to optimize
properties to meet a given service application or
set of performance parameters. Compounding is
therefore a complex multidisciplinary science
necessitating knowledge of materials physics,
organic and polymer chemistry, inorganic
chemistry, and chemical reaction kinetics.
compounding consists of specifying the type and
amount of the various ingredients in a mixture,
the manner of mixing processing of the finished
mix and the method of vulcanization and the
requirement of end product. The primary
requirement of adding different compounding
ingredients to develop a technical rubber
compound is to meet different service needs at
an economic price and to provide certain desired
physical properties.
USES AND APPLICATIONS
Rubber Compounding for automobile is used for
making Tyres for Aircrafts, Buses, cars, bicycles etc.
Rubber compounds are use in car industry for
manufacturing various items such as seals,
diaphragms, sleeves, bellows, grommets, sealing
profiles, pedals, hoses, transmission belts, etc. Beside
its use in automobile industry other uses of Rubber
Compounds include: in manufacturing of tubes, in
oil resistance, used in house hold appliances. Some
examples of rubber products are seals, diaphragms,
grommets, shock absorbers, sleeves, hoses, outlets,
in offering resistance against abrasion and toughness
etc.
MARKET SURVEY
Following the liberalisation of the Indian economy
in early 1990s and particularly after the opening up
of the auto sector to the global players, the end of
the decade presented a vastly transformed scenario
for the industry. The industry has witnessed
technology and product upgradation to world-class
standards accompanied by intensive competition.
India is striving to emerge as a substantial exporter
of vehicles. Currently, exports make up for 10% of
BOOKSONELECTROPLATING,ANODIZING,
PHOSPHATING,POWDERCOATING
Electroplating,
Anodizing&
Metal
Treatment
Hand Book
` 1475/-
US$ 150
TheComplete
Technology Book on
ELECTROPLATING,
PHOSPHATING,
POWDER COATING AND
METAL FINISHING
` 1100/- US$ 125
Cultivation and
Processingof
Selected
MedicinalPlants
` 1175/- US$ 125
HAND BOOK ON
HERBS
CULTIVATION AND
PROCESSING
` 875/- US$ 100
BOOKONCULTIVATIONOFHERBS/MEDICINALANDAROMATICPLANTS
HEARBS CULTIVATION & MEDICINAL USES / ` 975/- US$ 100
AromaticPlants
CULTIVATION,
PROCESSING AND
USES
` 975/- US$ 100
Compendium
Of Herbal
Plants
` 975/- US$ 100
TheComplete
TechnologyBookon
Flavours,
Fragrances and
Perfumes
` 1675/- US$ 150
HerbsCultivation
&TheirUtilization
` 800/- US$ 100
MedicinalPlants
Cultivation
& Their Uses
` 975/- US$ 100
CULTIVATION AND
UTILIZATION
OF AROMATIC
PLANTS
` 1100/- US$ 125
ENTREPRENEUR INDIA, JUNE 2013 11Visit us at : www.niir.org
overall sales. With the waning of interest by industrial
countries in auto industry, conditions are propitious
for the shift of production bases to countries like
India. It is believed that for all auto majors, India is
ideally positioned to become a major production base
for the ASEAN region.
Cost Estimation
Capacity : 32 MT/ day
Plant & Machinery : Rs.52 Lakhs
Total Capital Investment : Rs.3032 Lakhs
Rate of Return : 53%
Break Even Point : 22%
Activated Carbon
from Coconut Shell
Activated carbon in any form of carbon shows
high absorptivity for gases, vapours and
colloidal solids in either the gas ion or liquid
phase. It is available in many forms such as pellets,
granules and in powder form. Activated carbon is
very important chemical has wide application and
employed by numerous industries which require
absorption of certain gases and vapours in
purification, in catalytic chemical reactions,
decolorisation of vegetable oil and sugar solutions.
Activated carbons have a large surface area, liquid
phase activated carbons are light in weight, fluffy
powder while gas phase activated carbons are
hard and are in the form of pellets. Industrial
activated carbons in the forms of pellets, granules
or fine powders, and with many industrial
applications, are now on the market under
different trade names. Absorption on activated
carbon is selective, favouring monopolar overpolar
substances, and in a homogenous serious,
generally improving with increasing boiling point.
Absorption is also improved with increased
pressure and reduced temperature. Following
industries are the major consumers of Activated
carbon:Edible Oil Industry, Pharmaceutical
Industry, Beverage Industry, Water treatment
plant/water purification plant, Sugar Industries
and Solvent recovery unit.
USES AND APPLICATIONS
For Purification of liquids, the powdered form of
activated carbon is added to the liquid to be purified
and the mixture is agitated and finally filtered.
Granulated activated carbons are used for purification
of gases or liquids and are used in a vertical carbon
packed column. It is also used in Removing or
improving the colour and flavour of edible materials,
such as agar, beer, cider, wines whisky, vinegar, fruit
juices, gelatine, pectin, and cocoa butter, removing
colour, odour grease and colloids from dry cleaning
fluids such as naphtha, gasoline, carbon
tetrachloride, etc., removing oil and grease from boiler
feed water and electroplating solutions, preparation
of biological products like vitamins hormones, and
enzymes etc. Activated carbons have been used as
carriers for catalyst in the manufacture of chlorinated
hydrocarbons. They are used as catalytic
dehydrogenation agents in the production of ketones
from higher alcohols. Activated carbons finds
application in the preparation of pills and digestive
tablets. Its adsorptive properties are utilized in the
treatment of alments of the stomach due to hyper
acidity. It removes toxic amines, organic acids of
decomposed foods, and probably also bacteria from
the intestinal tract. Large doses, either alone or mixed
with kaoline, are administered for diarrhoea.
Cost Estimation
Capacity : 10 MT/ day
Plant & Machinery : Rs.324 Lakhs
Cost Of Project : Rs.667 Lakhs
Rate of Return : 42%
Break Even Point : 76%
AUTOMOBILETYRES
for Trucks, Buses and Lorries
Advances in tyre materials, tyre constructions
and tyre manufacturing technology have led
to new types of products and the development of
new market segments. Tyre manufacturing
technology has progressed in parallel with tyre
construction technology so that tyre is now
designed not only to meet specific performance
targets, but also to enable improved
‘manufacturability’, i.e., more efficient, lower cost
and more uniform production. The tyre and tubes
are very important rubber products and widely
used everywhere in the world. Now there is a
great change in the raw materials consumption
which varies according to the tyre and tube
application such as tractor tyre, truck and
Airoplane tyre. There are used in vehicles for
comfortable side and low power consumption.
Various types of tyre are available namely
pneumatic solid tyre.
USES AND APPLICATIONS
High performance tyres are designed for use at
higher speeds, and more often, a more “sporty” driving
style. They feature a softer rubber compound for
improved traction, especially on high speed cornering.
Tyre are used in large numbers on automobiles, truks,
aircraft and bicycle.End-of-life tyre in whole, cut or
stamped form can be used in many environmentally
sound applications to take advantage of their shape,
sound and impact absorption properties and/or
material characteristics. As a particular example,
whole tyres are used frequently in coastal protection
projects. Whole tyres have been used with
considerable success to create artificial reefs and
erosion barriers, sea-walls and off-coast breakwaters.
In both sea and fresh water harbours, tyres are used
as boat fenders, absorbing the shock from moving
boats to protect the hulls and sea walls, particularly
during storms.Cut, chunked and shredded tyre also
BOOKSONESSENTIALOILS&PERFUMES
EssentialOils
Handbook
` 1275/-
US$ 125
MODERNTECHNOLOGYOF
PERFUMES, FLAVOURS &
ESSENTIAL OILS
(2nd Edition)
` 1100/- US$ 125
TheComplete
Technology Book
ofEssentialOils
(Aromatic
Chemicals)
` 1275/- US$ 125
TheComplete
Technology Book of
Herbal Perfumes &
Cosmetics
(2nd Revised Edn.)
` 1275/- US$ 125
Perfumes and
Flavours
Technology
Handbook
` 1875/- US$ 150
The Complete Book
on Water Soluble
Polymers
` 1575/- US$ 150
POLYMERS
ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org12
used as a principal material on building riverbank
protections, reversing and preventing erosion
particularly in swift water areas.
MARKET SURVEY
The Indian tyre industry has come of age with
the manufacture of almost all types of tyres. The
truck and bus segment is a major constituent (by
value) of the tyre industry, accounting for over two-
third of the total value of the industry. The upsurge
in demand has generally helped the performance of
tyre majors such as MRF, Apollo Tyres and Ceat. The
industry has, in the recent years, been quick in
absorbing and adapting the cross-ply technology as
well. The conventional bias technology is almost out
globally and even earlier version of cross-ply is
becoming obsolete. Although the global majors had
operated for a long time, their upgraded technological
capabilities ceased to flow to the Indian industry. In
the recent years, the tyre industry has been
witnessing structural changes. Global majors like
Bridgestone have commissioned production facilities
in India. Continental has taken equity stake in an
existing Indian major thus making a direct entry into
the market - a shift from being only a technology
supplier so far.
Cost Estimation
Capacity : 1600 Nos./ day
Plant & Machinery : Rs.204 Lakhs
Total Capital Investment : Rs.8174 Lakhs
Rate of Return : 54%
Break Even Point : 21%
Mild Steel Rolled Products
Mild steel is the least expensive of all steel
and the most common steel used. Used in
nearly every type of product created from steel, it
is weldable, very hard and, although it easily rusts,
very durable. Containing a maximum of 0.29%
carbon, this type of steel is able to be magnetized
and used in almost any project that requires a
vast amount of metal. Its structural strength
prevents it from being used to create load-bearing
girders and structural beams. Most of the TMT
bars in the world is created using mild steel. This
allows the bars to not only be easily welded into
place, but also lets the bar flex and avoid cracking
and breaking under pressure. Mild Steel Flats
are basically thin strips of mild steel with the
thickness of the strip varying commonly from
12mm to 100mm though thicker flats are also
available. Flat bars may be considered the most
basic of steel structures. Its applications range
from construction to machine fabrication. TMT
means Thermo mechanically treated steel its a
new-generation-high-strength steel having
superior properties such as weldability, strength,
ductility and bendability meeting highest quality
standards at international level.
USES AND APPLICATIONS
TMT Bars have excellent ductility and higher
fatigue strength, which make them suitable for
structures and foundations that are subject to
dynamic and seismic loading. Mild Steel Products
are used in following industrial segments:
• Boilers & Furnaces, Power Transmission Line
Towers and distribution, Communication
Towers, Material Handling Equipment,
Automobile parts, Bus Bodies & Trailors
Manufacturers, Fabrication for general purpose,
EOT cranes, Elevators and Escalators,
Multistory car parking systems, Industrial floor
gratings, Scaffolding, Agriculture equipments
and implements, Railway components,
Electrification projects, Poles, Earthing, Genset
frames, Crash guards and railings for highway,
Windmills & it’s accessories, Profile cutting,
Electrical panels and capacitors, Ship building,
Factory and Warehousing sheds,Gratings etc.
MARKET SURVEY
The growth in construction activity and
infrastructure projects in India has buoyed the
demand for steel industry. There is a demand for
steel products such has Thermo Mechanically
Treated (TMT) Bars, Structural steel viz., angles,
plates, channels, rounds etc. Some steel experts are
of the opinion that, flat products play a vital role in
the economic development of a country. As economy
matures, the purchasing power of the people
increases, resulting in enhanced demand for
automobiles and consumer goods as well as an
increased use in infrastructural projects. These
experts also maintain that the use of flat products in
India should go over 60 percent of total finished steel
consumption in the country. Steel is one of the most
common materials in the world and is a major
component in buildings, infrastructure, tools, ships,
automobiles, machines, and appliances. It is
environment friendly, can be recycled and requires
considerably less energy to produce than some other
metals. Leading investors have their eyes set on the
huge mineral deposits.
Cost Estimation
Capacity
MS TMT Bar : 333 MT/Day
MS Round Bar : 333 MT/Day
MS Flat : 333 MT/Day
Plant & Machinery : Rs.3380 Lakhs
VERMICULTURE,VERMICOMPOST,BIO-FERTILIZER,ORGANICFARMING
Integrated
OrganicFarming
Handbook
` 1275/-
US$ 125
The Complete Book
onOrganicFarming
and Production of
OrganicCompost
` 1275/- US$ 125
Manufacture of
Biofertilizerand
OrganicFarming
` 975/- US$ 100
NANOTECHNOLOGY
Nanotechnology
Handbook
` 1675/-
US$ 150
Nanoscience and
Nanotechnology
Handbook
` 1675/-
US$ 150
PAPER,PULP&PAPERCONVERSION
Handbook on Pulp
and Paper
Processing
` 1875/-
US$ 150
INDUSTRIAL ALCOHOL
IndustrialAlcohol
Technology
Handbook
` 1675/-
US$ 150
Biopesticides
Handbook
` 1575/-
US$ 150
PESTICIDES, INSECTICIDES
ENTREPRENEUR INDIA, JUNE 2013 13Visit us at : www.niir.org
Cost Of Project : Rs.8580 Lakhs
Rate of Return : 38%
Break Even Point : 57%
AAC Blocks
(Autoclaved Aerated Concrete Blocks)
Fly Ash Based
Autoclaved Aerated Concrete (AAC) is a non-
combustible, lime-based, cementitious
building material that is expanding into new
worldwide markets. As a single-component
building material, AAC has achieved acceptance
in new markets throughout the world. The AAC
has the features of light bulk density, good
thermal insulation properties and sound-
absorption, certain strength and process ability,
and its raw materials is very rich, especially the
reuse of fly ash enables the comprehensive
utilization of industrial residue, curbs
environmental pollution, no destroy on farmland,
create good social and economic benefits. AAC is
an ideal alternative of the traditional clay brick
wall materials. AAC Blocks have Good heat
insulation and humid retention. They are non-
flammable. Autoclaved Aerated Concrete (AAC)
products are 4 times lighter in weight than
ordinary concrete. Its characteristic structure
comprising millions of tiny pores, it offers optimum
solidity at low weight.
USES AND APPLICATIONS
AAC products are equally suitable for residential
construction, multistory buildings, commercial, and
industrial construction. The products are made of
natural materials: sand, lime, and water. These raw
materials are processed to provide a building material
with a large number of air pores; hence, aerated
concrete. Fine pores (nearly 70% of the product) and
the solid structure of calcium silicate hydrate gives
AAC its exceptional material properties. They are fire
proof and provide insulation. Its low density permits
use in larger building units which serves as a distinct
advantage in pre fabrication. Appreciable savings are
effected in foundation loads in multi-storeyed
construction. It is therefore being used increasingly
as walling units in some developed countries.
MARKET SURVEY
The autoclaved aerated concrete sector of the
construction industry is now in the phase of a
tremendous growth cycle. The autoclaved aerated
concrete industry must utilize competitive techniques
as customers are looking for lowered costs. AAC is
not a new building system but it is new to India.
Autoclaved aerated concrete (“AAC”), though
relatively unknown in India, is currently one of the
many building products being touted as “green” or
“environmentally friendly.” There will be phenomenal
growth in autoclaved aerated industry in the near
future. Autoclaved aerated concrete blocks having
different architectural finishes and color will also play
a prominent role in near future. With a high growing
good infrastructure and urbanization, the autoclaved
aerated concrete Industry is poised for growth in the
near future.
Cost Estimation
Capacity : 500 CUM/Day
Plant & Machinery : Rs.1117 Lakhs
Cost Of Project : Rs. 1886 Lakhs
Rate of Return : 36%
Break Even Point : 39%
Dextrose Powder
Dextrose (or D-Glucose) is a simple hexose
mono-saccharide sugar. It is the natural form
of Glucose. Dextrose is offered at a very high grade
of purity. Its empirical formula is C6
H12
O6
. Dextrose
is used as a source of energy to cultivate
microorganisms and for fermentation studies.
Dextrose is incorporated into many culture media
formulae, such as those employed in the selective
isolation of enterobacteriaceae. Dextrose is
obtained from starches or cellulose. The raw
materials can be corn, rice, potatoes or many
other vegetables. Dextrose Monohydrate is the
crystalline form of glucose, it is a source of
carbohydrate energy. Dextrose is commercially
available in monohydrate or anhydrate form,
termed Dextrose Monohydrate or Dextrose
Anhydrate, respectively.
USES AND APPLICATIONS
Dextrose can be used in food applications,
pharmaceutical, chemical and animal feed.
Dextrose is used in cold brines, curing salts and
meat maturing preparations. In dairy desserts,
dextrose can replace 10-15% of the sucrose without
BOOKSONAGRICULTURE
The Complete Book on
Jatropha (Bio-
Diesel)with
Ashwagandha,
Stevia, Brahmi &
Jatamansi Herbs
(Cultivation, Processing & Uses)
` 1500/- US$ 150
CULTIVATION OF
FRUITS
VEGETABLES AND
FLORICULTURE
` 1100/- US$ 125
Handbook on
RiceCultivation
and Processing
` 1075/-
US$ 125
The Complete Book on
Coconut & Coconut
Products
(Cultivation and
Processing)
` 1100/- US$ 125
Cultivation of
Tropical
Subtropical
Vegetables,
Spices,
Medicinaland
AromaticPlants
` 1075/- US$ 125
TheComplete
Technology Book
on Meat, Poultry
and Fish
Processing
` 1075/-
US$ 125
Tropical,
SubtropicalFruits
&Flowers
Cultivation
` 1075/- US$ 125
HANDBOOK ON
Mushroom
Cultivation and
Processing (with
Dehydration, Preservation
and Canning)
` 1275/- US$ 125
TheComplete
Book on
Beekeeping and
Honey
Processing
` 1075/- US$ 125
SMALLSCALE
INDUSTRY(SSI)
Profitable
Cottage and
Tiny
Industries
` 475/-
US$ 50
Profitable
SmallScale
Industries
` 475/-
US$ 50
ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org14
Rate of Return : 35%
Break Even Point : 44%
Tissue Paper
Paper is one of the necessities of civilization
and it is almost impossible to imagine the
continuance of a world without the printed books
and newspapers. People require paper to meet the
basic needs of modern life because it has many diverse
uses. Modern paper is made from cellulose derived
from a limited numbers of plants, the fibres being
mixed with sufficient water to render possible
formation of a continuous sheet of paper of uniform
thickness. Tissue paper kitchen towels and napkins
(hereafter, kitchen towels and napkins) are
multifunctional products. Their main use is for
hygiene and cleaning purposes, and they are not
specifically intended for contact with foodstuffs.
USES AND APPLICATIONS
Tissue paper is used in a wide variety of arts and
crafts. It is used in college, mosaics, stamping, gift-
wrapping, papier-mâché, ornaments, garlands, paper
flowers, paper sculpture. Some tissue paper is
guaranteed not to bleed, and some is designed to
bleed so that water can be applied and the color
used to create artistic effects. Napkins are
manufactured from Tissues. Paper Napkin age
becoming popular with catering Industry due to its
manifold uses. These are absorbent, hygienic light
and can be had with attractive printing. Facial Tissue
paper though recently introduced in Indian market
is fast becoming popular with the public. The following
brief utility of paper napkins obtained from Tissue
paper may be enumerated. Toilet tissues are
becoming immensely used for sanction by almost all
the big hotels, restaurants, cinema & houses etc.
MARKET SURVEY
The world consumption of paper and paperboard
is estimated at over 300 mn tonne a year. It is
constituted broadly of 30% of cultural papers (writing
and printing), 14% of newsprint, and the balance of
kraft and packaging paper including paperboards. The
Indian production is about 2 to 3% of the global total.
The overall value of the market is estimated at Rs
250 bn. The domestic demand for paper is growing at
around 8% for the last couple of years in line with
GDP growth. . The consumption of paper products is
growing at a fast pace of around 6.5% and is expected
affecting flavor. In sauces it can be used to vary
sweetness and taste perception. In ice cream,
dextrose can lower the freezing point by twice the
extent given by sucrose. It can be used in energy
drinks, being rapidly assimilated by micro-organisms
in the small intestine. It is also used as bulking agent
and sweetener in powdered drinks. Due to its total
ferment ability, dextrose can be used as a priming
agent in brewing. It is widely used in chewing gum as
an enhancer of fruit flavors. In the production of
tablets, dextrose gives a fresh sensation, because it
dissolves pleasantly on the tongue. It provides
excellent, stable crunchiness with a pleasant cooling
effect. Dextrose reduces sweetness while retaining
energy value and glazing capacity. It is used as diluents
for tablets and in rehydration salts to replenish water
and mineral reserves.
Dextrose can be used as a hydrophilic agent in
the synthesis of biodegradable non-ionic surfactants.
Dextrose is used also as a weak reducing agent in
the dyestuff industry. Dextrose provides a highly
assailable form of energy; it is a soluble carrier for
special substance which requires to be diluted into
the drinking water.
MARKET SURVEY
The demand for dextrin and dextrose is highly
influenced by the growth of the manufacturing sectors
mainly textiles, glass, printing ink, food, soft drink,
tanning, tobacco and the like. The manufacturing
sector has been growing by more than 6% in the past
few years. Assuming the past trend will continue in
the future, an annual average growth rate of 6% is
applied to forecast the future demand by taking the
current effective demand as a base. Starch and its
derivatives have emerged as the most promising
environment-friendly ingredient over the years and
offers varied application benefits in both food as well
as non-food industries. There has been a steady
increase in demand of starch in food & beverage
industry due to high prices of sugar. Now, as
Pharmaceutical industry is having a soaring business,
so will be the dextrose business. Dextrose is used as
energy providing ingredient to sick people. So, the
industries related producing dextrose will have a huge
profitable business.
Cost Estimation
Capacity : 30 MT/ day
Plant & Machinery : Rs.1336 Lakhs
Total Capital Investment : Rs. 2429 Lakhs
BIOTECHNOLOGY
BIOTECHNOLOGY
HAND BOOK
` 1100/-
US$ 125
EnzymesBio-
Technology
Hand Book
` 1100/-
US$ 125
Plant Bio-
Technology
Hand Book
` 1100/-
US$ 125
BOOKS FOR FOOD INDUSTRY
The Complete Book
on Gums and
Stabilizers for Food
Industry
` 1275/- US$ 125
TheComplete
Technology Book on
VERMICULTURE
AND
VERMICOMPOST
` 750/- US$ 100
Hand Book on
BIO GAS and It’s
Applications
` 975/-
US$ 100
Thecomplete
Technology Book
on BIO-FERTILIZER
AND ORGANIC
FARMING 2nd Edn.
` 1400/- US$ 150
Handbook on
FOOD
BIOTECHNOLOGY
` 1100/-
US$ 125
Handbook on
Plants and Cell
TissueCulture
` 1275/-
US$ 125
TheComplete
Book on
Biotechnology
Based Bulk Drugs
` 1050/- US$ 125
Handbook on
Fermented Foods and
Chemicals
` 1875/- US$ 150
The Complete Book
onEmulsifierswith
Uses, formulae and
Processes
` 1075/- US$ 125
EMULSIFIERS
ENTREPRENEUR INDIA, JUNE 2013 15Visit us at : www.niir.org
to further go up in future. The industry now uses
three sources of raw materials - recycled paper, wood
and agro based, and waste. Major players from the
paper industry had lined up close to $2.5 bn worth of
investment.
Cost Estimation
Capacity : 6 MT/ day
Plant & Machinery : Rs.53 Lakhs
Cost Of Project : Rs. 347 Lakhs
Rate of Return : 29%
Break Even Point : 60%
Ready to Eat Food
(Retort Packaging)
(Vegetable Pulao, Dal Makhani, Palak, Rajmah,
Potato Peas & Mutter Mushroom )
Ready to Eat Meals like already cooked or
prepared lunch & dinner are relatively new
products which came in market only a few years
back and are now sold through retail general
stores in especially made sealed aluminum
laminates. The retorting or sterilization process
ensures the stability of the Ready-to-Eat foods in
retort pouches, on the shelf and at room
temperature. The retort processed foods do not
require rehydration or cooking and can be
consumed straight from the pouch with or without
pre-warming, depending upon the requirement
of the users and the weather conditions. In order
to produce high quality safe Retort Food, it is very
important to optimize the retort processing. The
product should be sterilized properly to make sure
that it is safe for consumption. At the same time,
it should not be over cooked or over processed.
Because over sterilization kills the taste and food
appeal of the product.
TYPES OF READY TO EAT FOOD
The vegetarian food includes- Alloo Matar, Palak
paneer, Sarso Ka Saag Karahi,
Chana Masala, Kadi Pakora, Cheese Tomato, Dal
Makhani, Rajamah etc.
The non-vegetarian food includes- Chicken Curry
, Butter Chicken, Chicken, Mughalai Chicken, Mutton
Masala, Mutton Korma etc.
MARKET SURVEY
The food processing industry has been slated for
accelerated growth. It is projected to be a futuristic
industry and it is anticipated that, over the years, it
will emerge as a leading player in the global markets.
As a result, the industry is seen to be witnessing
feverish activity. The size of the processed food market
is estimated to be over Rs 110 bn and is growing at 10
to 15% per annum. The Rs 4000-bn food market in
India has been growing at the rate of 6.5% a year.
The true potential of the food processing industry is
slowly being realised. This is reflected in the fact that
the government has classified food processing
industry as a thrust area. The popularity of ready to
eat packed food now is no longer marks a special
occasion. People want value for time, money in terms
of quality and variety. The food processing industry is
one of the largest industries in India. The ready-to-
eat (RTE) sector in the Indian food industry is taking
off in no small way, thanks to escalating demand
from urban Indians with hectic schedules and others
looking for convenient choices, authentic tastes and
entrées on the go. This demand for ready-to-eat meals
is also propelling interest and investment in India’s
fledgling food processing sector, with allied businesses
in cold chain and logistics also set to grow
tremendously.
Cost Estimation
Capacity
Vegetable Pulao : 3,000 kgs/day
Dal Makhani : 2,000 kgs/day
Palak : 600 kgs/day
Rajmah : 700 kgs/day
Potato Peas : 600 kgs/day
Mutter Mushroom : 250 kgs/day
Plant & Machinery : Rs.595Lakhs
Cost Of Project : Rs.998 Lakhs
AGROBASED,MILK,FARMING,FRUITS,POTATO,
DAIRY,VEGETABLES,SPICES,OILS&FATS,TEA
Handbook on
CitrusFruits
Cultivation and
OilExtraction
` 1575/- US$ 150
Fruits, Vegetables,
Corn and Oilseeds
Processing
Handbook
` 1675/- US$ 150
TheComplete
Book on
Cultivation and
Manufacture of
Tea
` 1475/- US$ 150
Handbook on
Spices and
Condiments
(Cultivation, Processing
and Extraction)
` 1575/- US$ 150
Potato and Potato
ProductsCultivation,
Seed Production,
Manuring,Harvesting,
OrganicFarming,
Storage and Processing
` 1275/- US$ 125
Handbook
on Milk and
MilkProteins
` 1275/-
US$ 125
The Complete Book on
Sugarcane Processing and By-Products
ofMolasses
(with Analysis of Sugar, Syrup and Molasses)
` 1675/- US$ 150
GLASS, CERAMICS,MINERALS, MINERAL
PROCESSING&RAREEARTHMETALSANDALLOYS
TheComplete
Book on Glass
Technology
` 1625/-
US$ 150
TheComplete
Technology Book
onMinerals&
MineralProcessing
` 2200/- US$ 200
Handbook on
Rare Earth Metals
and Alloys
(Properties,
Extraction,
Preparationand
Applications)
` 1875/- US$ 150
Handbook on
Oleoresin and Pine
Chemicals(Rosin,
TerpeneDerivatives,
TallOil,Resin&Dimer
Acids)
` 2200/- US$ 200
Handbook on
TallOilRosin
Production,
Processing and
Utilization
` 1575/-
US$ 150
OLEORESINANDPINECHEMICALS(ROSIN,ERPENE
DERIVATIVES,TALLOIL,RESIN&DIMERACIDS
BAMBOOPLANTATION
Bamboo
Plantation and
Utilization
Handbook
` 1475/- US$ 150
ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org16
Rate of Return : 32%
Break Even Point : 49%
Cigarette
Acigarette is a small cylinder of finely cut tobacco
leaves rolled in thin paper for smoking. The
cigarette is ignited at one end and allowed to
smolder; its smoke is inhaled from the other end,
which is held in or to the mouth and in some
cases a cigarette holder may be used as well. Most
modern manufactured cigarettes are filtered and
include reconstituted tobacco and other additives.
The term cigarette, as commonly used, refers to a
tobacco cigarette. A cigarette is distinguished from
a cigar by its smaller size, use of processed leaf,
and paper wrapping, which is normally white,
though other colors are occasionally available.
Cigarette papers, side-seam adhesives, monogram
inks, filtration material, filter papers and filter
adhesives, all make up the non-tobacco
components of a cigarette. The ingredients found
in these components are purchased from a
number of different suppliers. These independent
companies treat the composition of such materials
as confidential for competitive reasons.
MARKET SURVEY
India is the fourth largest consumer of tobacco in
the world. Many types of tobacco are grown in India
(not all are used for cigarettes). Of the total production,
about 30% is of flue-cured Virginia (FCV) and the rest
is non-Virginia type. The later variety is used for bidis,
natu, burley, chewing, hookah, cigar and snuff
varieties. Cigarettes are now allowed to be imported
freely into the country after paying the prescribed
import duty.This unique Indian tobacco consumption
pattern is a combination of tradition and more
importantly the tax imposed on cigarettes over the
last two decades. Cigarette smokers pay almost 85%
of the total tax revenues generated from tobacco.
World over, tobacco is synonymous with cigarettes
which account for about 80% of the total tobacco
consumption. The consumption pattern in India is in
sharp contrast with the world consumption pattern.
Cost Estimation
Capacity : 288000 Packets/ day
Plant & Machinery : Rs.339 Lakhs
Cost Of Project : Rs. 1559 Lakhs
Rate of Return : 33%
Break Even Point : 47%
Dehydration of Onion
and Garlic
Dehydration technology is well established and
proven. Certain products like green peas,
cauliflower, carrots, spinach etc. command good
prices during lean and off-season. . Drying is one
of the oldest methods of food preservation. Drying
preserves foods by removing enough moisture
from food to prevent decay and spoilage. Drying is
highly energy consuming unit operation. .
Dehydration of vegetables by sun-drying is the
oldest known method. Now modern techniques
have been developed for dehydration of
vegetables. The domestic garlic-dehydration
industry takes meticulous measures to ensure
an outstanding dried garlic product. The main
advantages of dehydrated onions are that they
are easy to store, being lighter in weight and
smaller in bulk than fresh or other processed
onions.
USES AND APPLICATIONS
The use and appluactions of dehydrated
vegetables are in Pizza and other fast food, snack
foods, food service packs, stuffing mixes, pickled
products, meat products, sea food products, gravies,
canned foods, salad dressing, dips, bottle packs, pet
food, rice mixes, soups, potato salad, seasoning, wet
and dry salsa, specialty foods, curry powder, bakery
topping, gourmet sauces, seasoning and in many
other snacks or as ingredients. Dried Garlic is used
in pet foods and snacks. Dried garlic has been used
as a cough syrup, when rehydrated in equal parts
water and sweetened to taste with a little bit of
honey. Some people mix dried garlic to a bath of
warm water in order to improve an athlete’s foot
condition etc.
MARKET SURVEY
With growing incomes, changing lifestyles and
hectic daily schedule, market for dehydrated
vegetables is growing especially in urban areas. Proper
placement of products in the departmental stores,
super markets, shopping malls etc. backed-up by
publicity is the key to success. India is also a
prominent exporter of dried and preserved vegetables
to the world. The country has exported 1,38,464,00
MT of dried and preserved vegetables to the world for
the worth of Rs. 700.20 crores during the year 2011-
12. Food processing industry in India is growing at
14% annum. . It is estimated that potential for
processed foods is estimated to reach from Rs 8,200-
billion in 2009-10 to Rs13, 500-billion by 2014-15.
The Indian food production is estimated at 500 million
tonnes and food processing industry has immense
potential. India is a large and growing market for food
products as it is growing at about 1.6% annum.
Cost Estimation
Capacity
Dehydrated Onion : 4.0 MT/Day
Dehydrated Garlic : 5.6 MT/Day
Plant & Machinery : Rs.82 Lakhs
Cost Of Project : Rs. 469 Lakhs
Rate of Return : 32%
Break Even Point : 55%
Corn Flakes
Corn flakes being one of most nutritious foods
and is consumed as breakfast food not only
in India but-elsewhere in the world. Corn flakes
have very good taste. Though several other
breakfast cereals are also available in the market
but they are still to gain popularity. Besides the
good taste, crispy nature, corn flakes are also
popular because of their friable texture, blend
flavour and above all the ease with which it can
be prepared for consumption. Corn Flakes can be
manufactured either of the two white or yellow
corns. The only difference is that flake formed
using yellow corn is more dark in colour. Both
types of corn are grown in India. These days,
predominantly, hybrid type of yellow corn is used
as raw material for the manufacture of corn flakes.
MARKET SURVEY
At present, there are only few leading companies
engaged in the manufacture of corn flakes to cater to
the needs of the upper and affluent classes of society.
It is estimated that about 500 tons of corn flakes are
produced annually in our country. As it is a convenient
breakfast food mainly consumed by the upper strata
of the society, hoteliers, clubs, hospitals etc. The key
trend in the last few years, which has driven the
ENTREPRENEUR INDIA, JUNE 2013 17Visit us at : www.niir.org
ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org18
growth in the packaged breakfast market, is the busy
urban lifestyles, be it wage earners, homemakers,
adolescents or children, leading to a compromise in
nutrition. There is a good scope to develop this
important agro based food processing industry
especially in the maize growing states to cater to the
increasing demand of the metropolitan and
industrialized cities. There is also a good scope of the
export of this item in the Middle-East countries.
Cost Estimation
Capacity : 5 MT/Day
Plant & Machinery : Rs.123 Lakhs
Total Capital Investment : Rs. 592 Lakhs
Rate of Return : 47%
Break Even Point : 47%
OxygenandNitrogenGasPlant
Liquid oxygen must be handled with all the
precaution required for safety with any
cryogenic fluid. Gaseous Oxygen is authorized
for shipment in cylinders, tank, and car and tube
trailers. Liquid Oxygen is shipped as a cryogenic
fluid in insulated cylinders, insulated tank trucks
and insulated tank cars. Gaseous Nitrogen is non-
corrosive and inert and may consequently
contained in system constructed of any common
metals and designed to withstand safely the
pressure involved. At the temperature of liquid
nitrogen, ordinary carbon steels and most alloy
steels lose their ductility and are considered
unsatisfactory for liquid nitrogen service.
USES AND APPLICATIONS
Applications of Oxygen include: It is used
extensively in medicine for therapeutic purposes, for
suscitation in asphyxia and with other gases in
anaesthesia. It is also used in high altitude flying,
deep sea diving, and as both an inhalant and power
source in U.S apaces program. Industrial applications
include its very wide utilization with acetylene,
hydrogen and other fuel gases for such purposes as
metal cutting, welding, hardening, scaring, cleaning
and dehydrating. Oxygen helps increase the capacity
of steel and iron furnaces on growing scale in the
steel industry. One of its major uses is in the
production of synthesis gas from coal, natural gas or
liquid fuel. Synthesis gas is in turn use to make
gasoline, methanol and ammonia. Oxygen is similarly
employed in manufacturing some acetylene through
partial oxidation of the hydrocarbons in methane. It
is also used in the production of nitric acid, ethylene
and other compounds in the chemical industry.
Applications of Nitrogen include: Agitation of colour
film solution in photographic processing, blanketing
of oxygen sensitive liquids, and of volatile liquid
chemicals, The deaeration of oxygen sensitive liquids,
The degassing of non ferrous metals, It is used in
food processing and packing, Inhibition of aerobic
bacteria growth, Magnesium reduction of aluminium
scrap, Pressurization of air craft tires and emergency
bottles to open landing gear, Purging and filling of
electronic devices,The purging and fillings of pipelines
and related instruments and the treatment of alkyd
resins in the paint industry etc.
MARKET SURVEY
The industrial gases industry covers several
products: oxygen, nitrogen, dissolved acety-lene,
argon, carbon dioxide, helium and hydrogen. These
find applications in various industries, such as steel,
light and heavy engineering, petrochemicals and
fertilisers, chemicals and pharma-ceuticals and food
processing, besides metal cutting and welding. Oxygen
is a vital requirement in medicare. Steel and
downstream industries use nearly three-fourths of
the output.Unlike western countries, where the
industrial gases are mostly produced by gas
companies and supplied to large industrial
consumers, in India, most of the large consumers of
gases have set up their own captive plants. With the
expansion in steel, petrochemicals, automobiles and
glass Industries, the demand for merchant gas market
is on the rise. Accordingly, the industry is structured
into two broad segments: (a) the captive units set up
by the users or by a gas producing com-pany at the
site of the user; and (b) the independent market
producers supplying gas in bulk or in cylinders to the
users.
Cost Estimation
Capacity : 4152 cum/Day
Plant & Machinery : Rs.105 Lakhs
Cost Of Project : Rs. 286 Lakhs
Rate of Return : 23%
Break Even Point : 58%
High Temperature Thinner
Thinner is the solvent and thinner used with
all types of lacquer, including nitrocellulose,
CAB-acrylic and catalyzed. It’s the most interesting
of the finish solvents because it’s composed of
half-a-dozen or so individual solvents.
Manufacturers vary these to control solvent
strength and evaporation rate.
Solvents from all five of the solvent families are
PAINTS,VARNISHES,LACQUERS&ENAMELS,
SURFACECOATING,TESTINGMETHODS
Surface Coating
Technology
Handbook
` 1475/- US$ 125
SpiritVarnishes
Technology
Handbook (with
Testing and Analysis)
` 1275/- US$ 125
Handbook on
Paints and
Enamels
` 1275/- US$ 125
Handbook on Paint Testing Methods
` 1575/- US$ 150
The Testing Manual
of Paints, Varnishes
and Resins
` 1875/- US$ 150
HERBALPRODUCTS,AYURVEDIC,DRUGS,
COSMETICS,NATURALPRODUCTS
Handbook on
Cosmetics
(Processes, Formulae
with Testing Methods)
` 1675/- US$ 150
Handbook on
DrugsfromNatural
Sources
` 1175/- US$ 125
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DERIVATIVES,RESINSANDOLEORESINS
TheComplete
Technology Book
onIndustrial
Adhesives
` 1675/- US$ 150
TheComplete
Book on Water
Soluble Gums and
Resins
` 1675/- US$ 150
ENTREPRENEUR INDIA, JUNE 2013 19Visit us at : www.niir.org
ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org20
Continue on page 32
used in lacquer thinners. Thinners are solvent
mixtures known to dissolve paints. It is dangerous to
expose oneself to them daily. They can be used to
remove tar buildup and other known compounds alike.
Paint thinners work mainly on paints for exterior
usage only and should not be used as a furniture
polish.
USES AND APPLICATIONS
The main uses of solvents and thinners are in
paint and varnish industries. The thinners used are:-
Aliphatic Hydrocarbons, as mineral spirit, naphtha,
other petroleum fraction, Turpentine dipentenes,
Aromatic hydrocarbons as tolueol, xylol, methylate
naphthalene. Petroleum thinners are desirable
because of their relatively low cost and their chemical
inertness, which is indicated by the large proportion
of saturated hydrocarbons that they contain.
Petroleum thinners are mixtures of aliphatic
naphthalene and to a less extent aromatic
hydrocarbons and are obtained from the straight
distillation of crude oil.
Cost Estimation
Capacity : 160 Drums( 25 Kg
each)/Day
Plant & Machinery : Rs.37 Lakhs
Cost Of Project : Rs. 303 Lakhs
Rate of Return : 35%
Break Even Point : 70%
Cellulose from Starch
and CMC(CarboxymethylCellulose)
and Poly Anionic Cellulose
(DrillingGrade)
Cellulose is a naturally occurring
polysaccharide and is the most abundant
renewable resource available. It is a glucose
polymer photosynthesized by solar energy in
various plants and act as the structural basis of
the plant cell wall. Cellulose from various sources
has been found used in industry nowadays such
as sugar beet pulp, lantana camera, and water
hycianth and sago waste. For industrial use,
cellulose today is mainly obtained from wood pulp
and cotton. CMC is an anionic, biodegradable and
linear polymer cellulose ether. It is one of the
most versatile of water-soluble hydrocolloids.
Carboxymethyl cellulose (CMC) or cellulose gum
is a cellulose derivative with carboxymethyl group.
Poly Anionic Cellulose (PAC) is white or yellowish
powder, which is non-toxic, odorless, and solvable
in water, with stable resistance to heat, salt and
bacteria. PAC is kind of high quality, low-viscosity
cellulose polymer with low molecular weight.
USES AND APPLICATIONS
Cellulose has many uses as an anticake agent,
emulsifier, stabilizer, dispersing agent, thickener, and
gelling agent but these are generally subsidiary to its
most important use of holding on to water. Water
cannot penetrate crystalline cellulose but dry
amorphous cellulose absorbs water becoming soft and
flexible. Some of this water is non-freezing but most
is simply trapped. CMC acts as thickener, rheology
modifier, water retention aid, filtration reducer,
binder, dispersant, protective colloid, floating aid,
crystallization inhibitor, ions exchanger, etc. CMC,
in the oil-drilling industry as an ingredient of drilling
mud, where it acts as a viscosity modifier and water
retention agent. Function of Poly Anionic Cellulose
(PAC) in drilling fluid High substitution degree, good
substitution evenness, high transparency,
controllable viscosity and lower water loss. PAC is
not only an excellent slurry drilling fluid and well
servicing fluid, but also a highly efficient pressing
crack fluid.
MARKET SURVEY
Global Carboxymethyl Cellulose Market to Reach
892.14 Million Pounds. CMC has been witnessing
steady growth during the past several years. Asia-
Pacific represents the largest as well as fastest growing
regional market for carboxymethyl cellulose cornering
a substantial share of the global market, as stated by
the new market research report on Carboxymethyl
Cellulose (CMC). . In the foreseeable future, the
market is projected to demonstrate moderate growth
driven by increasing demand for the product in
various end-use applications, with the Food industry,
including ice creams and dairy products likely to
demonstrate the fastest growth in Cellulose
consumption. A significant portion of the demand for
carboxymethyl cellulose in Asia-Pacific originates from
countries such as China and India. The region also
houses more number of cellulose producers than any
other region in the world. Market for cellulose in
Asia-Pacific is poised to demonstrate a strong
compounded annual growth rate of 3.8%.
Cost Estimation
Capacity
Cellulose from Starch : 16.7 MT/Day
Carboxy Methyl Cellulose : 16.7 MT/Day
Poly Ionic Cellulose : 16.7 MT/Day
Plant & Machinery : Rs.143 Lakhs
Cost Of Project : Rs. 853 Lakhs
Rate of Return : 39%
Break Even Point : 52%
Pre-Gel Starch From Maize
Starch(DrillingGrade)
Pre-gelatinized starch is a processed
carbohydrate, used as a texturizer and/or
binder. It is typically derived from corn, waxy corn,
TEXTILESPINNING,WEAVING, TEXTILE
AUXILIARIES,DYES&PIGMENTS,NATURALDYES&
PIGMENTS,NATURALFIBERS& WOOLLEN
Handbook on
Natural Dyes for
Industrial
Applications
` 1100/- US$ 125
Woollen Spinning,
Weaving, Knitting,
Dyeing, Bleaching and
PrintingTechnology
Handbook
` 1100/- US$ 125
Handbook on
TextileAuxiliaries,
Dyes and Dye
Intermediates
Technology
` 1575/- US$ 150
TheComplete
Book on Textile
Processing and
SilkReeling
Technology
` 1750/-
US$ 150
A Concise Guide
on Textile Dyes,
Pigments and Dye
Intermediates with
Textile Printing Technology
` 1675/- US$ 150
TheComplete
Book on Rubber
Chemicals
` 1575/- US$ 150
RUBBERCHEMICALS
ENTREPRENEUR INDIA, JUNE 2013 21Visit us at : www.niir.org
ABRASIVE,ASBESTOS,CEMENT,
REFRACTORYPRODUCTS
Abrasive (Carborandom) Cloth
(Emery Cloth)
Abrasive and Flint Paper
Abrasive Cake for Floor Polishing
Abrasive Cake for Granite &
Marble
Polishing
Abrasive Emery
Abrasive Emery Cloth Paper
Abrasive Grinding Wheel
Abrasive Sand Paper
Abrasive Cake (Cement Based)
Admixture for Concrete
Asbestos Cement Corrugated
Sheet
Automatic Brick Plant
Bentonite
Bonded Abrasives
Bricks from Stone Dust
Bricks from Fly Ash
Bricks from Sandy Clay
Bricks from Fly Ash (Triboelectric
Beneficiation Process)
Bricks from Fume Dust (Used In
Construction)
Cement (Clinker)
Cement from Fly Ash & Lime
Cement from Rice Husk
Cement Grinding Unit
Cement Paint
Cement Plant (Large, Medium &
Small Scale Unit)
Cement from Lime Stone
Cement Plant
Cement Roofing Tiles
Cement Tiles (Laying Over RCC
Roof)
Clay and Sand Bricks Plant (Light
Wt.)
Computerized Hot Mix Concrete
Plant
Emery Stone for Atta Chakki
Emery Stone for Floor Polishing
Ferro Cement Plant
Fire Bricks
Foundry Sand (Non Ferrous
Metal)
Glass Marbles
Granite & Marble Chips
Granite & Marble Polishing Stone
Granite (Marble) Polishing Batti
Granite (Marble) Polishing Unit
Granite Monuments
Granite Tiles and Slab
Graphite Carbon Plate
Graphite Crucibles
Graphite Electrode for Arc
Furnace
Grinding Wheel Making Plant
Gypsum Plaster Board
Hollow Concrete Block
Lime Bonded Fly Ash Bricks
Magnesite Bond Polishing Brick,
Resin Bond Polishing Brick &
Resin Bond Final Polishing for
Marble &Granite
Marble from Marble Mining
Marble-Granite Cutting &
Polishing Unit
Mini Cement Plant
Mini Cement Plant (Slag
Cement)
P.V.C. Conduit Pipe
Particle Board from Saw Dust
PCC/RCC Pipes
Plaster of Paris (P.O.P.)
Plaster of Paris Bandages
Plaster of Paris Board from
Process of H-Acid Gypsum
Prestressed Concrete Sleepers
Process Food & Spices
Ramming Mass and Fire Bricks
from Magnesite
Salt Glazed Stone Ware Pipes &
Fittings
Sand Lime Bricks Manufacture
Semi Automatic Brick Plant
Solvent Cement
Spun Concrete Pipe Utilization in
Dist. of Electrical Line
Stone Crushers
Treated Cloth for Abrasive
White Cement
BAKERY,FOOD&ALLIEDINDUSTRIES
Animal Feed Using DateP i t s ,
Discarded Dates & Other
Ingredients
Apple Chips
Asafoetida
AttaChakki
Automatic Biscuit Making Plant
Automatic Bread & Biscuit Plant
Automatic Bread Plant
Automatic Papad Plant
Automatic Toffee & Candy
Automatic Chapati Making Plant
Alcohol from Potatoes
Alcohol from Rice (Grains)
Apple Juice Concentrate &
Dehydrated Fruits & Vegetables
Aquaculture Prawn Farming
(100% EOU)
Aquaculture Shrimp Farming
Atta, Maida, Suji & Wheat Mill)
Automatic Bread & Biscuit Unit
(Modern Bakery) Plant
Baker’s Yeast
Bakery Unit (Pastries, Bread,
Buns, Cake, Toffee)
Besan Plant
Bottling Plant Country Liquor
from Rectified Spirit
Baby Cereal Food
Baby Health Care Food & Milk
Bakery Industries
Baking Powder
Banana & Its By Products
BananaPowder
Banana Puree
Banana Wafers
Basmati Rice Trading
Beer & Wine
Beer Industry
Biscuits Making Plant
Bottling Plant (Alcoholic & Non
Alcoholic)
Bottling Plant (I.M.F.L.)
Bottling Plant (Country Liquor)
Bread Plant (Semi-Automatic)
Buffalo Meat Processing
Cake Gel (Cake Improver)
Candy Hard Boiled
Canned Foods - Chopped
Tomatoes, Cheeked Beans,
Mushrooms
Canned Juice - Carrot, Bottle
Gourd/Long Melon (Lauki Ka
Juice) In Tetra Pack
Canning of Alcoholic and Non
Alcoholic Beverages
Caramel Colour from Sugar
Canned Vegetables
Canning and Preservation of
Fruits & Vegetables
Casein from Milk
Cashew Fruits Juice from
Cashew Apples
Cashew Nut Kernel Extraction
from Cashew Nut Fruits
CashewAppleSyrupCumOrange
/ Lemon Squash.
Cashew Feni
Cashew Nut (Dried & Fried)
Cashew Nut Shell Liquid & Kernel
Cattle & Poultry Feed (Mix Feed)
Cattle Feed with Molasses
BEGINNING : Project Introduction, Brief History of the
Product, Properties, BIS (Bureau of Indian Standard)
Specifications & Requirements, Uses & Applications
MARKET SURVEY : Present Market Position, Expected
Future Demand, Statistics of Imports & Exports, Export
Prospect, Names and Addresses of Existing Units (Present
Manufactures).
PLANT & MACHINERY : List of Plant & Machineries,
Miscellaneous Items and Accessories, Instruments,
Laboratory Equipment’s and Accessories, Plant Location,
Electrification, Electric Load and Water, Maintenance,
Suppliers/Manufacturers of Plant and Machineries.
RAW MATERIAL : List of Raw Materials, Properties of Raw
Materials, Availability of Raw Materials, Required Quality
EACH DETAILED PROJECT REPORT CONTAINS
FOR ASSESSING MARKET POTENTIAL,
INVESTMENT DECISION
MAKING CORPORATE
DIVERSIFICATION PLANNING ETC.
NPCS Engineers and Consultants have prepared
“Market Survey Cum Detailed Techno Economic
Feasibility Report” on the following products
which are most viable and profitable.
MARKET SURVEY
TECHNO ECONOMIC
FEASIBILITY REPORTS
ANISO9001:2008CERTIFICEDCOMPANY
of Raw Materials, Cost/Rates of Raw Materials.
MANUFACTURING TECHNIQUES : Formulae Detailed
Process of Manufacture, Flow Sheet Diagram.
PERSONNEL REQUIREMENTS : Requirement of Staff &
Labour, Personnel Management, Skilled & Unskilled Labour.
LAND & BUILDING : Requirement of Land Area, Rates of
the Land, Built up Area, Construction Schedule, Plant Layout.
FINANCIAL ASPECTS : Cost of Raw Materials, Cost of
Land & Building, Cost of Plant & Machineries, Fixed Capital
Investment, Working Capital, Project Cost, Capital
Formation, Cost of Production, Profitability Analysis, Break
Even Point, Cash Flow Statement for 5 to 10 Years,
Depreciation Chart, Conclusion, Projected Balance Sheet,
Land Man Ratio
CUM
l Prepared by highly qualified and experienced consultants
and Market Research and Analyst Supported by a panel
of experts and computerised data bank.
l Data provided are reliable and upto date collected from
suppliers/manufacturers, plant already commissioned in
India.
l NPCS Reports are very economical and immediately
available on demand where as commissioned Feasibility
Studies are time consuming and costly.
DETAILED
Entrepreneur india monthly magazine  june 2013
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Entrepreneur india monthly magazine  june 2013
Entrepreneur india monthly magazine  june 2013
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Entrepreneur india monthly magazine  june 2013
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Entrepreneur india monthly magazine  june 2013
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Entrepreneur india monthly magazine  june 2013
Entrepreneur india monthly magazine  june 2013
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Entrepreneur india monthly magazine june 2013

  • 1. ENTREPRENEUR INDIA, JUNE 2013 1Visit us at : www.niir.org
  • 2. ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org2
  • 3. ENTREPRENEUR INDIA, JUNE 2013 3Visit us at : www.niir.org Vol. 19 No. 6 JUNE 2013 EDITOR AJAY KR. GUPTA D.M.S, M.B.A. Entrepreneurship Management ASSOCIATE EDITOR P.K. TRIPATHI Printed, published & Edited by Ajay Kr. Gupta on behalf of “NIIR PROJECT CONSULTANCY SERVICES” 106-E, Kamla Nagar, Delhi-7 and Printed at M/ s.New Gian Offset Printers, 495, DDA complex, Shahazada Bagh, Delhi-35. Registered RNI No.61509/95 PostalLicenseDL(N)/114/2012-14andVide U.LicenceNo.U(DN)154/2012-14Licensed toPostwithoutPrepaymentatDelhiR.M.S., Delhi - 110 006 ABOUT US NPCS marketing Associates of National Institute of Industrial Research, NIIR an ISO 9001 : 2008 CERTIFIED COMPANY is a reliable name in industrial world for offering integrated technical consultancy service and also technical collaborations. At NPCS, we provide prudent advice regarding a business when diversification is on the anvil, when an entrepreneur is up against lack of information before starting a project, we strive to provide them with technology evaluation, sourcing and assimilation of detailed project reports, market survey studies and research through our advanced Industrial, Business and Commercial Database. We have successfully achieved top-notch quality standards with a high level of customer appreciation resulting in long lasting relation and large amount of referal work through technological breakthrough and innovative concepts. Over the years, NPCS has become a well-known name in the industrial world for offering integrated technical consultancy service. Due diligence reports are prepared on behalf of the proposed buyers and sellers of the business. We provide the services through comprehensive knowledge of equipment and practices through our excellent team at very economical price. A large number of our Indian and NRI clients have appreciated our expertise for excellence by giving us report orders which speak volumes about our commitment in providing complete customer satisfaction. We have successfully handled a number of NGO projects. NPCS is manned by a dedicated team of highly qualified and experienced and consultants Engineers. Economist and Technologists from various disciplines. We have undertaken extensive work in identifying new project opportunities sourcing technology and industial mnow-how from European, South Asian + USA etc and keeping in step with changing industiral scene and growing needs of entrepreneurs and business houses in India and Abroad. RNI NO. 61509/95 make fishing baits and in Pole fishing. Polyester Elastic Thread are used for Shoe Cover. Rubber elastic bandage is made of the finest quality textile fabrics, reinforced with natural rubber thread. Used for elastic band, sofa elastic webbing, headwear, socks, gloves etc. Colored rubber threads are also used for making toys like koosh balls and doll hair etc. Heat Resistant Latex Rubber Threads are used to manufacture elastic tapes used in the final products. These are also used in shoe uppers, headbands and wristbands and travel goods. Rubber thread coated with talcum and rubber thread coated with polymer, both of which are ideal for textile industry that requires softness and swiftness and is also ideal for all types of machinery. Latex thread is used in the manufacture of elastic tapes used in foundation garments (such as panties), skirts. Sport wear, diapers etc. MARKET SURVEY The market size for Rubber Thread in India is estimated at 1200 MT/ month & the cumulative factual production of all rubber thread manufacturer’s put together in India is not more then 550-600 MT/ month. Latex Rubber threads have wide are of applications. On the whole, Rubber thread industry consists of personal clothing, consumer rubber products and sports equipment manufacturing. Like foam industry, rubber thread industry also directly affected by general market environment. With India’s growing role in the world economy, the Indian rubber industry has also been gaining global acceptance. India today is looked upon as world’s largest producer and third largest consumer of natural rubber. Likewise, large scale production of automobiles in India also led to the further growth of this sector. How to Scan QR Code to reach www.niir.org 1. Open the Scanner App and point your mobile camera towards the QR Code 2. Auto-focus feature having phone will automatically detect code. 3. Fornon-Auto-focusphones,pressscantocaptureQRCodeandthenitwillshow the result Latex Rubber Threads Latex rubber thread is one of the product amongst various process obtained from Rubber Processing. It is produced by extruding compounded latex through capillaries into a bath of coagulant, and the coagulated wet filament is then washed, dried and vulcanized to produce an elastic thread. Latex is a milky sap that comes from the rubber tree. The sap is used to make products such as balloons, gloves and pacifiers. To manufacture rubber goods from latex component, it is necessary to convert the compounds into solids of the desired form. The latex producer generally stabilizes latex compounds before transporting to the rubber goods manufacturing facility. It is observed that the extent of pre-vulcanization affects the aged and un-aged physical properties of latex threads. Super heat resistant threads are developed to withstand high processing temperatures. Super heat resistant threads retain at least 80% of the modulus after exposure to dry heat of 150 degree centigrade for 2 hours while the normal threads retain only 50% modulus. USES AND APPLICATIONS The main uses of rubber thread are in combination with textiles. The thread is normally covered with textile fibers of various types in special covering machines. The covered threads are then woven into foundation garments, other forms of wearing apparel. It can be used in the Toys Industries to make many enjoyable items. It can be use in the Garment Industries. Rubber threads are also used to
  • 4. ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org4 NAME OF BOOKS ````` /US$ CHEMICALS, FINE CHEMICALS, VITAMINS, AMINO ACIDS AND PROTEINS *Handbook On Chemical Industries (Alcohol Based) 750 /- 100 *Industrial Chemicals Technology Handbook 1100/-125 *The Complete Technology Book On Chemical Industries 975/-100 *Modern Technology Of Industrial Chemicals 1100/-125 *The Complete Technology Book On Fine Chemicals 1100/-125 *Handbook On Fine Chemicals, Vitamins, Amino Acids And Proteins 1450/-150 PHARMACEUTICAL, DRUGS *Drugs & Pharmaceutical Technology Handbook 1075/-125 PESTICIDES, INSECTICIDES *The Complete Technology Book On Pesticides, Insecticides, Fungicides and Herbicides With Formulae & Processes 1100/-100 *Biopesticides Handbook 1575/-150 STARCH & ITS DERIVATIVES *The Complete Technology Book On Starch & Its Derivatives 1100/-125 WAX & POLISHES *The Complete Technology Book On WaxAnd Polishes 1675/-150 BIO-TECHNOLOGY, NANOTECHNOLOGY, ENZYMES, FOOD BIO-TECHNOLOGY, VERMICULTURE, VERMICOMPOST, BIO-FERTILIZER, ORGANIC FARMING, BIOGAS, MUSHROOM *Bio-TechnologyHandbook 1100/-125 *PlantBiotechnologyHandbook 1100/-125 *EnzymesBio-TechnologyHandbook 1100/-125 *The Complete Book on Biotechnology Based Bulk Drugs 1050/-125 *Handbook On Food Bio-Technology 1100/-125 *Handbook On Plants And Cell Tissue Culture 1275/-125 *The Complete Technology Book On VermicultureAnd Vermicompost 750/-100 *The Complete Technology Book On Bio-FertilizerAnd Organic Farming (2nd Rev. Edn.) 1400/-150 *Handbook On Biogas And Its Applications 975/-100 *Handbook On Mushroom Cultivation And Processing (With Dehydration, Preservation And Canning) 1275/-125 *The Complete Book on Organic Farming and Production of Organic Compost 1275/-125 *NanotechnologyHandbook 1675/-150 *Nanoscience and Nanotechnology Handbook 1675/-150 *Manufacture of Biofertilizer and Organic Farming 975/-100 PRINTING, PACKAGING, PRINTING INK *Handbook On Modern Packaging Industries (2nd Revised Edn.) 1675/-150 *Modern Technology Of Printing & Writing Inks 750/-100 *The Complete Technology Book On Printing Inks 1000/-100 *The Complete Book On Printing Technology 1100/-125 *Handbook On Printing Technology (Offset, Gravure, Flexo, Screen) 2nd Revised Edition 1275/-125 *Screen Printing Technology Handbook 1000/-100 *Modern Printing Technology 250/- 50 PAPER, PULP & PAPER CONVERSION *Modern Technology Of Pulp, PaperAnd Paper Conversion Industries 1000/-100 PROCESS TECHNOLOGY BOOKS (Limited Editions) Only photostat copy available ````` US $ Chemical/Jute/Pharma/ Drugs/Bio-Tech Hi-Tech Projects Detailed Project Profiles on Chemical Industries (Vol. II) 2nd Rev.Edn. 1695/- 150 Detailed Project Profiles on 9 Selected Chemical Industries 1095/- 100 Hand Book on 100% Export Oriented Jute & Jute Products (Eco Friendly Projects) 695/- 100 Investment Opportunity in Drugs & Pharmaceutical Projects 1895/- 150 Bio-Tech & Pharmaceutical HandBook 1895/- 200 Hand Book on Projects in Export Thrust Area with International Market Survey (Bio-Tech & Pharmaceutical Technology) 1095/- 100 Detailed Project Profiles on Selected Hi-Tech Projects (Project Reports) 795/- 100 Cereal Food/Food & Beverages/Dairy/Plantation/ AgroBased/Farming Manufacture of Food & Beverages (2nd Edn.) 1895/- 150 Detailed Project Profiles on Dairy & Dairy Products (2nd Edn.) 1495/- 150 Detailed Project Profiles on Plantation (Agro Based Projects) 1095/- 100 Profitable Agro Based Projects with Project Profiles (Cereal Food Technology) 1895/- 150 (2nd Rev. Edn.) Hand Book on Agro Based Industries (2nd Rev. Edn.) 1595/- 150 Profitable Farming & Allied Projects (2nd Rev. Edn.) 1495/- 150 release of surface pressure by contouring to the shape of the body. Latex foam rubber generally has a relatively high density and is soft, thus latex foam rubber can only be used in limited amounts in the production of bonded carpet cushion. • Latex Foam Producers has a high level of grip, some others are designed to offer maximum durability. The ability of Natural Rubber latex foam to recover from deformation opens up a possibility for new applications of latex foam based on products made from this NR latex foam type. For example, this NR latex foam can be employed in orthopedic applications, which usually utilize synthetic memory foam, for which this memory characteristic will allow the release of surface pressure by contouring to the shape of the body. USES AND APPLICATIONS The rubber latex pillows, mattresses, cushions, bedding etc. are used in luxury purposes. The latex foam mattresses are used for manufacturing of sheets in automobiles, cars, tempos, buses, jeeps, aero plane, etc. In hotel some time the floor mat are also used. The market for latex foam materials has grown tremendously in recent years. Foam rubber has had wide application in the bedding, furniture, and The global market for industrial rubber products is projected to increase 5.8 percent per year to $139.8 billion, accelerating from the growth rate. The Asia/ Pacific region, which represented 44 percent of the global market for industrial rubber products, is forecast to post the fastest gains of any region in near future. Cost Estimation Capacity : 10 MT/ day Plant & Machinery : Rs.4400 Lakhs Total Capital Investment : Rs.6700 Lakhs Rate of Return : 33% Break Even Point : 44% Latex (Rubber) Foam Product Latex foam rubber derives its physical performance properties from the vulcanization process that creates long molecular chains with strong cross linked bonds. The ability of NR latex foam to recover from deformation opens up a possibility for new applications of latex foam based on products made from this NR latex foam type. For example, this NR latex foam can be employed in orthopedic applications, which usually utilize synthetic memory foam, for which this memory characteristic will allow the
  • 5. ENTREPRENEUR INDIA, JUNE 2013 5Visit us at : www.niir.org *The CompleteTechnology Book On Pulp & Paper Industries 1100/-125 *Handbook on Pulp and Paper Processing 1875/-150 AGRO BASED, CEREAL FOOD, MILK, COCOA, CHOCOLATE, ICE CREAM, PLANTATION, FARMING, FOOD & BEVERAGES, FRUITS, DAIRY, CONFECTIONERY, VEGETABLES, SPICES, OILS & FATS, BAKERY, SNACKS, FISHERIES, MEAT, COCONUTS *Cultivation Of Fruits, Vegetables And Floriculture 1100/-125 *Cultivation Of Tropical, Subtropical, Vegetables, Spices, Medicinal And Aromatic Plants 1075/- 125 *Tropical, Subtropical Fruits And Flowers Cultivation 1075/-125 *Food Packaging Technology Handbook (2nd Rev. Edn.) 1475/-150 *Modern Technology On Food Preservation (2nd Rev. Edn.) 1275/-125 *Modern Technology Of Food Processing & Agro Based Industries (2nd Edn.) 1575/-150 *Modern Technology Of Confectionery Industries With Formulae & Processes(2nd Rev.Edn.) 600/-100 *Modern Technology OfAgro Processing & Agricultural Waste Products 975/-100 *Handbook On Spices 975/- 100 *Modern Technology Of Oils, Fats & Its Derivatives 1100/-125 *Modern Technology Of Milk Processing & Dairy Products (3rd Rev.Edn.). 975/-100 *The Complete Technology Book On Dairy & Poultry Industries With Farming & Processing 2nd Revised Edition 1275/-125 *The Complete Technology Book Of Cocoa, Chocolate, Ice CreamAnd Other Milk Products 1275/-125 *The CompleteTechnology Book On Flavoured Ice Cream 975/-100 *Wheat, Rice, Corn, Oat, Barley And Sorghum Processing Handbook (Cereal Food Technology) 975/-100 *The Complete Book On Spices & Condiments (With Cultivation, Processing & Uses) 1500/-150 *The Complete Book On Coconut & Coconut Products (Cultivation And Processing) 1100/-125 *Rabbit, Goat, Sheep, Poultry, FishAnd Pig Farming With Feed Technology 1100/-125 *The CompleteTechnology Book On Bakery Products (2nd Edition) 1100/-125 *The Complete Technology Book On Snack Foods 975/-100 *The CompleteTechnology Book On Processing, Dehydration, Canning, Preservation Of Fruits & Vegetables 1575/-150 *Handbook On Fruits, Vegetables & Food Processing With Canning & Preservation(3rd Rev.Edn.) 1475/-150 *Handbook On FisheriesAndAquaculture Technology 1100/-125 *Fresh MeatTechnology Handbook 975/-100 *The Complete Book On Meat ProcessingAnd Preservation With Packaging Technology 975/-100 *Preservation Of Meat And Poultry Products 1100/-125 *Potato and Potato Products Cultivation, Seed Production, Manuring, Harvesting, Organic Farming, Storage and Processing 1275/-125 *Handbook on Rice Cultivation and Processing 1075/-125 *The Complete Technology Book on Meat, Poultry and Fish Processing 1075/-125 *The Complete Book on Beekeeping and Honey Processing 1075/-125 *The Complete Technology Book onAlcoholic and Non-Alcoholic Beverages 2575/-200 *Handbook on Citrus Fruits Cultivation and Oil Extraction 1575/- 150 *Fruits, Vegetables, Corn and Oilseeds Processing Handbook 1675/- 150 *Handbook on Spices and Condiments (Cultivation, Processing and Extraction) 1575/- 150 *Handbook on Fermented Foods and Chemicals 1875/- 150 *IndustrialAlcohol Technology Handbook 1675/- 150 *The Complete Book on Wine Production 2275/- 200 *Handbook on Milk and Milk Proteins 1275/- 125 *The Complete Book on Cultivation and Manufacture of Tea 1475/- 150 *The Complete Book on Sugarcane Processing and By-Products of Molasses (with Analysis of Sugar, Syrup and Molasses) 1675/- 150 for (flexible) is from furniture and automobile industries. Besides these sectors, there is demand for flexible foam for footwear lining, packaging, carpet backing etc. There is no data available for sector wise demand. However, a total estimated demand of main raw material consumption on end use pattern is available. Cost Estimation Capacity : 1 MT/ day Plant & Machinery : Rs.80 Lakhs Total Capital Investment : Rs.343 Lakhs Rate of Return : 43% Break Even Point : 38% Rubber Gaskets Agasket (correct terminology is a “joint” made from “jointing material”) is a mechanical seal which fills the space between two or more mating surfaces, generally to prevent leakage from or into the joined objects while under compression. It is usually desirable that the gasket be made from a material that is to some degree yielding such that it is able to deform and tightly fills the space it is designed for, including any slight irregularities. A few gaskets require an application of sealant directly to the gasket NAME OF BOOKS ````` /US$ PROCESS TECHNOLOGY BOOKS (Limited Editions) Only photostat copy available ````` US $ Plastics/Paints/Varnishes/ Automobile/Infrastructure/ Hospitality, Medical, Entertainment, Ware Housing & Real Estate Projects Detailed Project Profiles on Hi-Tech Plastic Products 795/- 110 Manufacture of Paint, Varnish & Allied Products 2nd Rev. Edn. 1495/- 150 Hand Book on Automobile & Allied Products (with Data Bank) 2nd Rev. Edn. 1495/- 150 Investment Opportunities in Infrastructure Projects 2500/- 225 Investment Opportunities in Hospitality, Medical, Entertainment, Ware Housing & Real Estate Projects 4408/- 350 You can deposit the amount in NPCS Account with ICICI Bank CA - 038705000543 HDFC BANK 03392320000423 automotive fields especially. In Bed Pillows this item has been widely accepted. They are produced by a large number of the accepted shape used for feather or down pillows, they are generally very soft, but not flabby, retain their shape without “fluffing,” and are particularly advantageous for allergy sufferers. The cushion of foam rubber are used in chairs, pillows, beddings, automobile furnitures etc. for luxurious living. Decorative Pillows are comparatively new application for foam, but is being received enthusiastically by the buying public. Decorative pillows have the same characteristics as bed pillows, but are made in a wide variety of sizes and shapes including square, round, rectangular, and triangular. MARKET SURVEY In India major consumers of foams are automobile industries for seat cushioning furniture, bedding pillow, cycle seat manufacturers and industrial insulation making industries. Therefore around 40- 50 indigenous manufacturer of polyurethane foams in the country. It is observed that out of all products, demand of polyurethane flexible foam is around 84 % of the total demand. Polymerization of urethane and foaming is done indigenously where as major raw material is polyols and isocynate and to some extent urethane are being imported. Major demand
  • 6. ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org6 *Integrated Organic Farming Handbook 1275/- 125 The Complete Book on Foods, Vegetables & Food Processing 1675/- 150 SMALL SCALE INDUSTRY (SSI), ENTREPRENEURSHIP, PROJECT IDENTIFICATION AND PROFILES, HI-TECH PROJECTS, EXPORT BUSINESS, GUIDELINES, SELF EMPLOYMENT, WOMEN ENTREPRENEURSHIP, SMALL, COTTAGE & HOME INDUSTRIES *Stop Dreaming - Start Your New Business 400/- 50 *What No One Ever Tells YouAbout Starting Your Business-FacilitiesAnd Procedures For Entrepreneurs 400/- 50 *Secrets For Making Big Profits From Your Business With Export Guidelines 400/- 50 *Opportunities For Women Entrepreneurship (With Project Profiles) 2nd Edition 575/- 50 *Laghu V Kuteer Udyog (Small Scale Industries) (In Hindi) 650/-100 *Laghu V Grih Udyog (Savrojgar Pariyognayen) (In Hindi) 600/-100 *Profitable Small, Cottage & Home Industries 800/-100 *SelectAnd Start Your Own Industry (4th Revised Edition) 475/- 50 *Just For Starters : How To Start Your Own Export Business ? 3rd Edn. 525/- 75 *Just For Starters : How To BecomeASuccessful Businessman ? 3rd Revised Edn. 475/- 75 *Best Businesses You Can Start With (Almost) No Cost 325/- 50 *50 Projects To Start With 5,00,000 475/- 75 *Just For Starters: Selected Projects To Start With 30,00,000 475/- 50 *Just For Starters: Selected Projects To Start With 15,00,000 475/- 50 *Just For Starters : Selected Projects To Start With 35,00,000 475/- 50 *Grow Rich By Starting Your Own Business 325/- 50 *50 Best Home Businesses To Start With Just 50,000 425/- 75 *Profitable Cottage and Tiny Industries 475/- 50 *Profitable Small Scale Industries 475/- 50 FASHION TECHNOLOGY *FashionTechnology Handbook 325/- 50 CANDLE: MAKING & DESIGNS *The Complete Technology Book On Candle: Making & Designs 650/-100 PLASTICS, SPECIALITY PLASTICS, FOAMS (URETHANE, FLEXIBLE, RIGID), PET & PREFORM, BIODEGRADABLE PLASTICS, POLYESTER FIBERS, MOULD DESIGNS, PLASTIC FILMS, HDPE AND THERMOSET PLASTICS, MEDICAL PLASTICS, INDUSTRIAL POLYMERS, ADDITIVES, COLOURANTS AND FILLERS, FIBRE GLASS, OPTICAL GLASS AND REINFORCED PLASTICS *Modern Technology Of Plastic Processing Industries (2nd Edition) 975/-100 *Speciality Plastics, Foams (Urethane, Flexible, Rigid) Pet & Preform Processing TechnologyHandbook 1275/-125 *Handbook On Biodegradable Plastics (Eco-Friendly Plastics) 600/-100 *PolymersAnd Plastics Technology Handbook 750/-100 *The Complete Book On Biodegradable Plastics And Polymers (Recent Developments, Properties, Analysis, Materials & Processes) 1275/-125 *The Complete Book On Medical Plastics 975/-100 *The CompleteTechnology Book On Expanded Plastics, Polyurethane, Polyamide And Polyester Fibers 1275/-125 *The Complete Technology Book On Industrial Polymers,Additives, ColourantsAnd Fillers1100/-125 *The Complete Technology Book On Polymers (With Processing &Applications) 1100/-125 *The Complete Technology Book On Plastic Extrusion, MouldingAnd Mould Designs 1000/-100 *The Complete Technology Book On Fibre Glass, Optical GlassAnd Reinforced Plastics 1275/-125 *The Complete Technology Book On Plastic Films, HDPEAnd Thermoset Plastics 1175/-125 NAME OF BOOKS ````` /US$ Contact : TERMS & CONDITIONS (FOR INDIA ONLY) Send full payment in advance by Draft in favour of “NIIR PROJECT CONSULTANCY SERVICES” Delhi. add ````` 75/- towards shipping charge for each book AN ISO 9001 : 2008 Certified Company 106-E, KAMLA NAGAR, DELHI - 110 007 (INDIA) PH.(O) 91-11-23843955, 23845886, 23845654 (M) 9811043595 FAX 91-11-23841561 E-mail : npcs.india@gmail.com, info@niir.org You can deposit the amount in NPCS Account with ICICI Bank CA - 038705000543 HDFC BANK 03392320000423 have a mixed effect on the market, as initial value gains will be somewhat offset by decreased aftermarket sales opportunities. Among all gasket and sealing products, compression packings, body seals and expanded graphite gaskets will register the strongest growth through 2016. However, because of their much larger shares of overall demand, the motor vehicle and machinery industries will record much stronger increases in dollar terms. A rebound in motor vehicle production and a rise in the number of motor vehicles in use will fuel sales of related gasket and sealing products. In addition, the growing use of better performing, higher-priced gaskets and seals will further drive value gains. Increases in machinery gasket and seal demand will be supported by the existence of a large aftermarket, reflecting the harsh conditions that many machinery products operate in, and an increase in machinery outputs as capital expenditures rise. Cost Estimation Capacity : 200 kgs/ day Plant & Machinery : Rs.29 Lakhs Total Capital Investment : Rs.165 Lakhs Rate of Return : 44% Break Even Point : 50% surface to function properly. Rubber seal materials are normally chosen on the basis of chemical compatibility with the fluid being transferred, but even if seal and fluid are chemically compatible, they can still interact physically, leading to leakage. Fluid sealing technology is based on principles as diverse as lubrication, friction, wear, properties of materials, mechanical design, fluid mechanics and heat transfer. All of these factors are to be considered and studied in depth in designing different types of rubber seals, seal materials and sealing applications. USES AND APPLICATIONS It is mainly used between the pipe line to make leak proof alignment or joint. It is also widely used in automobiles. Fluid Restriction, Weather Insulation, Vibration Dampening, Electrical Absorption, Noise Reduction, Packaging and Cushioning. MARKET SURVEY Rebounds in construction expenditures and motor vehicle production, as well as positive outlooks for capital spending and machinery production, will benefit gasket and seal manufacturers. Increased use of better performing gaskets and seals made from advanced materials, which offer improved lifespans over traditional sealing materials, will also stimulate dollar growth. However, in the longer term this will
  • 7. ENTREPRENEUR INDIA, JUNE 2013 7Visit us at : www.niir.org TYRES for Truck, Lorry, Bus, Car & Cycle The tyre industry is the largest part of the rubber manufacturing industry, infact it is so large that it is often classed as an industry in its own right. It absorbs well over two thirds of all natural rubber production and almost as large a proportion of synthetic rubber manufacture. In much of the innovation in the wider rubber industry both in terms of material and in terms of manufacturing emanates from the tyre industry. Light vehicle tyre and heavy truck and machinery tyre are both part of the tyre market but differ in their composition and manufacturing process. Hence light vehicle tyres are particularly passenger’s car tyre. Advances in tyre materials, tyre constructions and tyre manufacturing technology have led to new types of products and the development of new market segments. Tyre manufacturing technology has progressed in parallel with tyre construction technology so that tyres are now designed not only to meet specific performance targets, but also to enable improved ‘manufacturability’, i.e., more efficient, lower cost and more uniform production. USES AND APPLICATIONS High performance tyres are designed for use at higher speeds, and more often, a more “sporty” driving style. They feature a softer rubber compound for improved traction, especially on high speed cornering. Tyres are used in large numbers on automobiles, truks, aircraft and bicycle. . Whole tyres have been used with considerable success to create artificial reefs and erosion barriers, sea-walls and off-coast breakwaters. In both sea and fresh water harbours, tyres are used as boat fenders, absorbing the shock from moving boats to protect the hulls and sea walls, particularly during storms. The use of whole, shredded, or granulated tyres in construction projects including the manufacture of noise absorbers for tram or rail lines, underlayments for roads, drainage areas, porous asphalt mix, among others. • All-terrain tyres are typically used on SUVs and for light trucks . Used tyres can be incinerated; they are an efficient fuel source for steam in the generation of electricity. High temperature burning means no black smoke, but keep in mind that some sulfur goes into a tyre rubber compound. It is converted to sulfur dioxide during incineration. Scrubbers are available for removal of this gas. MARKET SURVEY *Modern Technology Of PlasticAnd Polymer Processing Industries 750/-100 *Profitable Plastic Industries 250/- 50 *The Complete Book on Water Soluble Polymers 1575/-150 LEATHER PROCESSING & TANNING *Leather Processing &Tanning Technology Handbook 1400/-150 TEXTILE SPINNING, WEAVING, FINISHING AND PRINTING, PROCESSING WITH EFFLUENT TREATMENT, TEXTILE DYES & PIGMENTS, NATURAL DYES & PIGMENTS, NATURAL FIBERS *The Complete Technology Book On Textile Spinning, Weaving, FinishingAnd Printing 1100/-125 *The Complete Technology Book OnTextile Processing With Effluent Treatment 1000/-100 *Modern Technology Of Textile Dyes & Pigments 1100/-100 *The CompleteTechnology Book On DyesAnd Dye Intermediates 1100/-125 *The Complete Book On Natural Dyes & Pigments 1100/-125 *Handbook on Natural Dyes for Industrial Applications 1100/-125 *Natural Fibers Handbook With Cultivation & Uses 1275/-125 *Woollen Spinning, Weaving, Knitting, Dyeing, Bleaching and Printing Technology Handbook 1100/- 125 *Handbook on TextileAuxiliaries, Dyes and Dye Intermediates Technology 1575/- 150 *The Complete Book on Textile Processing and Silk Reeling Technology 1750/-150 *AConcise Guide on Textile Dyes, Pigments and Dye Intermediates with Textile Printing Technology 1675/-150 ELECTROPLATING, ANODIZING & METAL TREATMENT, POWDER COATING AND METAL FINISHING *Electroplating, Anodizing & Metal Treatment Handbook 1475/-150 *The Complete Technology Book On Electroplating, Phosphating, Powder CoatingAnd Metal Finishing 1100/-125 RUBBER PROCESSING AND COMPOUNDING *The Complete Book On Rubber ProcessingAnd Compounding Technology 1575/-150 *The Complete Book on Rubber Chemicals 1575/-150 SURFACE COATING, PAINTS, VARNISHES & LACQUERS *ModernTechnology Of Surface Coating With Formulae & TheirApplications 975/-100 *Paints, Pigments, VarnishesAnd Enamels Technology Handbook 1100/-125 *Modern Technology Of Paints, Varnishes & Lacquers 2nd Edn. 1075/-125 *Handbook on Paints and Enamels 1275/- 125 *Surface Coating Technology Handbook 1475/- 125 *Spirit Varnishes Technology Handbook (with Testing andAnalysis) 1275/- 125 *The Testing Manual of Paints, Varnishes and Resins 1875/- 150 *Handbook on Paint Testing Methods 1575/- 150 GUMS,ADHESIVES & SEALANTS, ROSIN & DERIVATIVES, RESINS AND OLEORESINS *Gums,Adhesives & Sealants Technology (with Formulae & theirApplications) 2nd Revised Edition 1475/-150 *AdhesivesFormularyHandbook 1275/-125 *Handbook On Speciality Gums, Adhesives, Oils, Rosin & Derivatives, Resins, Oleoresins, Katha, Chemicals With Other Natural Products 1275/-125 *The Complete Book onAdhesives, Glues & Resins Technology 1450/-150 *Phenolic Resins Technology Handbook 1275/-125 *The Complete Technology Book on IndustrialAdhesives 1675/-150 NAME OF BOOKS ````` /US$ THECOMPLETE BOOKON MEATPROCESSING ANDPRESERVATION WITHPACKAGING TECHNOLOGY ` 975/- US$ 100 PRESERVATION OF MEAT AND POULTRY PRODUCTS ` 1100/- US$ 125 HANDBOOK OF FISHERIES AND AQUACULTURE TECHNOLOGY ` 1100/- US$ 125 SelectedFormulary Book on Petroleum, Lubricants, Fats, Polishes,Glass, Ceramics, Nitrogenous Fertilizers, Emulsions,Leather and Insecticides ` 2275/- US$ 200 FORMULARY BOOKS BOOKS ON MEAT / FISHERIES
  • 8. ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org8 *The Complete Book on Gums and Stabilizers for Food Industry 1275/-125 *The Complete Book on Water Soluble Gums and Resins 1675/-150 * Handbook on Tall Oil Rosin Production, Processing & Utilization 1575/-150 SYNTHETIC RESINS *Modern Technology Of Synthetic Resins & TheirApplications 975/-100 *Synthetic ResinsTechnology Handbook 1100/-125 *The Complete Technology Book On Synthetic Resins With Formulae & Processes 1150/-125 *Alkyd ResinsTechnology Handbook 1100/-125 PETROLEUM, GREASES, PETROCHEMICALS, LUBRICANTS *Modern Technology Of Petroleum, Greases, Lubricants & Petrochemicals 1100/-100 *The Complete Book On Distillation And Refining Of Petroleum Products (Lubricants, Waxes And Petrochemicals) 975/-100 WASTE MANAGEMENT, PRODUCTS FROM WASTE, MEDICAL, MUNICIPAL WASTE *Products From Waste (Industrial & Agro Waste) 2nd Edition 975/-100 *Modern Technology Of Waste Management: Pollution Control, Recycling, Treatment & Utilization 975/-100 *Medical, Municipal And Plastic Waste Management Handbook 1275/-125 *Water and Air Effluents Treatment Handbook 1275/- 125 *The Complete Guide on Industrial Pollution Control 1275/- 125 *The Complete Book on Managing Food Processing Industry Waste 1275/- 125 *The Complete Book on Biological Waste Treatment & Their Utilazation 1675/- 150 WOOD AND ITS DERIVATIVES & BAMBOO *The Complete Technology Book On WoodAnd Its Derivatives 1100/-125 *Bamboo Plantation and Utilization Handbook 1475/-150 HERBAL PRODUCTS, AYURVEDIC, HERBAL & UNANI MEDICINES, DRUGS, NEEM, HERBS & MEDICINAL PLANTS CULTIVATION, COSMETICS, NATURAL PRODUCTS, JATROPHA *Handbook On Unani Medicines With Formulae, Processes, Uses And Analysis 1100/-125 *Handbook On Herbal Drugs And Its Plant Sources 1000/-100 *Herbal FoodsAnd Its Medicinal Values 1275/-125 *Herbal Cosmetics & Ayurvedic Medicines (Eou) 975/-100 *Handbook On Ayurvedic Medicines With Formulae, Processes & Their Uses 975/-100 *Herbal Cosmetics Handbook 1500/-150 *The Complete Technology Book On Herbal Beauty Products With FormulationsAnd Processes 1100/-125 *Modern Technology Of Cosmetics 1100/-100 *Handbook Of Herbal Products (Medicines, Cosmetics, Toiletries, Perfumes) 2 Vols. 1500/-220 *Herbs Cultivation & Medicinal Uses 975/-100 *Herbs Cultivation & Their Utilization 800/-100 *Medicinal Plants Cultivation & Their Uses 975/-100 *Compendium Of Medicinal Plants 875/-100 *Compendium Of Herbal Plants 975/-100 *Cultivation And Processing Of Selected Medicinal Plants 1175/-125 *Aromatic Plants Cultivation, Processing And Uses 975/-100 *Cultivation And Utilization Of Aromatic Plants 1100/-125 *The Complete Book On Jatropha (Bio-Diesel) With Ashwagandha, Stevia, Brahmi & Jatamansi Herbs (Cultivation, Processing & Uses) 1500/-150 *Handbook On Medicinal Herbs With Uses 1075/-125 *Aloe Vera Handbook Cultivation, Research Findings, Products, Formulations, Extraction & Processing 1275/-125 *Handbook On Herbs Cultivation & Processing 875/-100 *The Complete Technology Book On Natural Products (Forest Based) 1275/-125 *Handbook Of Neem & Allied Products 975/-100 *Handbook On Herbal Medicines 750/-100 *Handbook on Cosmetics (Processes, Formulae with Testing Methods) 1675/-150 *Handbook on Drugs from Natural Sources 1175/-125 NAME OF BOOKS ````` /US$ tyres increased by over 20%, while the tyres for scooters and mopeds witnessed a fall in production despite an increase in the production of scooters. Cost Estimation Capacity : 13475 Nos./ day Plant & Machinery : Rs.409 Lakhs Total Capital Investment : Rs.17073 Lakhs Rate of Return : 56% Break Even Point : 20% Rubber Compound Toys (using Plaster of Paris) Rubber toys are one of the cheaper and best substitutes of electronic toys, plastic toy and other type of toys. Two types of hollow rubber toys of various sizes can be made by plaster casting process depending on the type of rubber used viz. Hard and soft. The rubber toys are flexible in nature. So it does not break even in fall sown on The Indian tyre industry has come of age with the manufacture of almost all types of tyres. The industry has an estimated turnover of close to Rs 200 bn. It is made up of 40 players with an installed capacity of 57.3 mn tyres. The industry claims a perceptible export market. The truck and bus segment is a major constituent (by value) of the tyre industry, accounting for over two-third of the total value of the industry. The upsurge in demand has generally helped the performance of tyre majors such as MRF, Apollo Tyres and Ceat. About two-thirds of the demand for truck tyres flows from the replacement market. The demand of tyres flows from three segments-original equipment manufacturers, re- placements and exports. Of the three, the replacement market is the primary source of demand, followed by the equipment manufacturers (OEM) segment and exports. The persistent pressure on the public transport system and an ever-growing urban middle class has resulted in a steady demand for two-wheelers and passenger cars. The motor cycle TheComplete Technology Book on HOT ROLLING OF STEEL ` 1575/- US$ 150 TheComplete TechnologyBookon STEELANDSTEEL PRODUCTS (FASTENERS, SEAMLESS TUBES, CASTING, ROLLING OF FLAT PRODUCTS & OTHERS) `1625/-US$150 STEEL ROLLING TECHNOLOGY HANDBOOK ` 1100/- US$ 125 THECOMPLETE TECHNOLOGYBOOKON ALUMINIUM AND ALUMINIUM PRODUCTS ` 1450/- US$ 150 THECOMPLETEBOOKON FERROUS, NON- FERROUS METALS WITH CASTING AND FORGING TECHNOLOGY ` 1575/- US$ 150 BOOK ON STEEL/ALUMINIUM
  • 9. ENTREPRENEUR INDIA, JUNE 2013 9Visit us at : www.niir.org ESSENTIAL OILS, AROMATIC CHEMICALS, PERFUMES, FLAVOURS, FOOD COLOURS *The CompleteTechnology Book Of Essential Oils (Aromatic Chemicals) 1275/-125 *Essential Oil Hand Book 1275/-125 *The Complete Technology Book On Herbal Perfumes & Cosmetics 2nd Rev. Edn. 1275/-125 *ModernTechnology Of Perfumes, FlavoursAnd Essential Oils 2nd Edn. 975/-100 *Food Colours, FlavoursAndAdditives Technology Handbook 1000/-100 *Food FlavoursTechnology Handbook 1075/-125 *The Complete Technology Book on Flavours, Fragrances and Perfumes 1675/-150 *Perfumes and FlavoursTechnology Handbook 1875/-150 SOAPS, DETERGENTS,ACID SLURRY, TOILETRIES *Modern Technology Of Soaps, Detergents & Toiletries (With Formulae & Project Profiles) (3rd Revised Edn.) 750/-100 *Herbal Soaps & Detergents Handbook 1275/-125 *Handbook On Soaps, Detergents & Acid Slurry (3rd Revised Edition) 1575/-150 *The CompleteTechnology Book On Detergents (2nd Revised Edn.) 1100/-125 *The Complete Technology Book On Soaps 800/-100 *Soaps, Detergents and Disinfectants Technology Handbook 1275/-125 GLASS, CERAMICS AND MINERALS *The Complete Book On Glass & Ceramics Technology 1275/-125 * The Complete Book on Glass Technology 1625/-150 * The Complete Technology Book on Minerals & Mineral Processing 2200/-200 *Handbook on Rare Earth Metals and Alloys (Properties, Extraction, Preparation and Applications) 1875/- 150 ALUMINIUM, STEEL, FERROUS, NON-FERROUS METALS WITH CASTING AND FORGING *The Complete Technology Book On Hot Rolling Of Steel 1575/-150 *Steel Rolling Technology Handbook 1100/-125 *The Complete Book On Ferrous, Non-Ferrous Metals With Casting And Forging Technology 1575/-150 *The Complete Technology Book onAluminiumAndAluminium Products 1450/-150 * The Complete Technology Book on Steel and Steel Products (Fasteners, Seamless Tubes, Casting, Rolling of flat Products & others) 1625/-150 FORMULARY (FORMULATION) BOOKS *Selected Formulary Book on Cosmetics, Drugs, Cleaners, Soaps, Detergents, Dentrices and Depilatories 1500/-150 *Selected Formulary Book on Inks, Paints, Lacquers, Varnishes and Enamels 1475/- 150 *SelectedFormularyHandbook 1475/-150 *Selected Formulary Book on Petroleum, Lubricants, Fats, Polishes, Glass, Ceramics, Nitrogenous Fertilizers, Emulsions, Leather and Insecticides 2275/-200 CONSTURCTION MATERIALS, CEMENT, BRICKS, ASBESTOS *The Complete Book on Construction Materials 1475/-150 *The CompleteTechnology Book on Bricks, Cement andAsbestos 1400/-150 EMULSIFIERS AND OLEORESINS *The Complete Book on Emulsifiers with Uses, Formulae and Processes 1075/-125 *Handbook on Oleoresin and Pine Chemicals (Rosin, Terpene, Derivaties, Tall Oil, Resin & Dimer Acids 2200/-200 DIRECTORY OF HERBS & HERBAL, WORLD WIDE IMPORTERS REGISTER, INTERNATIONAL BUYERS DIRECTORY *World Wide Importers Register (International Buyers Directory) (3rd Edn.On CD-Rom) 3500/-250 *Directory Of Foreign & Multinational Corporations/ Companies In India (Mncs) 750/-100 *Herbs & Herbal Products Finder (Directory Of Herbs, Herbal Medicines, Cosmetics, Herbal Products, Essential Oils, Perfumes, Pan Masala & Tobacco Products) 1600/-220 NAME OF BOOKS ````` /US$ the floor. Rattlers, pull carts, dolls, stackers, building blocks, stuffed toys, train sets and various toys are the child’s best friend during the long, hot and dreary summer break. Interestingly these products have varied range of traditional Indian toys that are slowly coming back into vogue, courtesy a makeover. The elasticity and resilience of our natural and synthetic rubber products make them ideal for use in toys, sports and fitness applications. . A simplest rubber compound contains: Rubber, Curing agent (Sulphur), Activator, Accelerator and Compounding Ingredients. MARKET SURVEY The Indian toy industry is estimated at about 850 million US dollars and until now has generated only 0.5 per cent of the global market. The growth of around 15 per cent promises to rapidly raise this figure, especially in the context of the growing middle class and the increasing willingness to spend money on luxury goods. Indian Toy industry is large and growing which needs more organized approach to face the challenges of factor distribution & marketing. Many of these toys are usually imported through Dubai & Malaysia. The Chinese toy market is also flooding the domestic market but Indian markets still have design or modification to some games that reflect Indian taste in them which is absolutely true. Social relevance is majorly used as a factor that is being used. B Since the last four or five years the Indian Toy Industry has shown a healthy growth rate. The market is growing at 15% to 20% per annum, which is a sound situation and it is further is estimated to grow for least five or six years. As Indian market is highly price sensitive, the reduction in prices of the products would contribute to increase in the sales. Cost Estimation Capacity : 500 Pcs./ day Plant & Machinery : Rs.42 Lakhs Total Capital Investment : Rs.362 Lakhs Rate of Return : 46% Break Even Point : 41% PRODUCTS FROM WASTE INDUSTRIAL & AGRO WASTE ` 975/- US$ 100 Modern Technology of WASTE MANAGEMENT POLLUTION CONTROL, RECYCLING. TREATMENT & UTILIZATION ` 975/- US$ 100 MEDICAL, MUNICIPAL AND PLASTIC WASTE MANAGEMENT HANDBOOK ` 1275/- US$ 125 WATER AND AIR EFFLUENTS TREATMENT HANDBOOK ` 1275/- US$ 125 WASTE MANAGEMENT The Complete Guide on IndustrialPollutionControl ` 1275/- US$ 125 The Complete Book on ManagingFoodProcessing IndustryWaste ` 1275/- US$ 125
  • 10. ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org10 Rubber Floor Mats Arubber mat is a generic term for a piece of flat rubber, generally placed on a floor or other flat surface, which serves a range of purposes including: providing a regular or flat surface, such as a mousepad protecting that which is beneath the mat, such as a place mat or the matting used in archival framing and preservation of documents and paintings, protecting that which is above the mat, such as a wrestling or gymnastics mat, or an anti-vibration mat, changing the state of that which passes above it, such as a doormat attracting dirt from shoes. Using rubber mats for flooring and matting provide the benefits of safety, being environmentally friendly, and comfort. .It is non-corrosive, non-conductor, easy handling material. It is not effected by water. It is flamable and heat sensitive. It can be easily cut out by using sharp edge knife. It is easily deformable. It can be stored at room temperature. The drainage mats are anti-microbial treated to guard against degradation from micro-organisms and minimizes the mats from being a source of odors. These rainage Rubber Mats are ideal for: entrances, kitchens/food processing areas, work stations, walk-in refrigerators, suanas and locker rooms. USES AND APPLICATIONS Rubber floor mat is very much used for automobiles. e.g. cars, trucks, buses, scooters, etc. for serving as floor mat. Rubber floor mat is also used in the automatic detector centre. Rubber mat also used as insulator in the high voltage floor section or lab. Rubber mat or rubber sheet is also used for making rubber roll. Rubber mat also used in the printing roll section. Rubber mat also used in the manufacturing of machinery in the compression machinery. It is used in the airports, halls and auditorium. It is used in the hospitals, computer rooms, assembly workshop. Rubber matting is becoming increasingly popular as a form of bedding or a bedding base. Cost Estimation Capacity : 2 MT/ day Plant & Machinery : Rs.27 Lakhs Total Capital Investment : Rs.389 Lakhs Rate of Return : 48% Break Even Point : 34% Rubber Compounding forAutomobile Industry Compounding, a term that has evolved within the tire and rubber industry, is the materials science of modifying a rubber or elastomeric or a blend of polymers and other materials to optimize properties to meet a given service application or set of performance parameters. Compounding is therefore a complex multidisciplinary science necessitating knowledge of materials physics, organic and polymer chemistry, inorganic chemistry, and chemical reaction kinetics. compounding consists of specifying the type and amount of the various ingredients in a mixture, the manner of mixing processing of the finished mix and the method of vulcanization and the requirement of end product. The primary requirement of adding different compounding ingredients to develop a technical rubber compound is to meet different service needs at an economic price and to provide certain desired physical properties. USES AND APPLICATIONS Rubber Compounding for automobile is used for making Tyres for Aircrafts, Buses, cars, bicycles etc. Rubber compounds are use in car industry for manufacturing various items such as seals, diaphragms, sleeves, bellows, grommets, sealing profiles, pedals, hoses, transmission belts, etc. Beside its use in automobile industry other uses of Rubber Compounds include: in manufacturing of tubes, in oil resistance, used in house hold appliances. Some examples of rubber products are seals, diaphragms, grommets, shock absorbers, sleeves, hoses, outlets, in offering resistance against abrasion and toughness etc. MARKET SURVEY Following the liberalisation of the Indian economy in early 1990s and particularly after the opening up of the auto sector to the global players, the end of the decade presented a vastly transformed scenario for the industry. The industry has witnessed technology and product upgradation to world-class standards accompanied by intensive competition. India is striving to emerge as a substantial exporter of vehicles. Currently, exports make up for 10% of BOOKSONELECTROPLATING,ANODIZING, PHOSPHATING,POWDERCOATING Electroplating, Anodizing& Metal Treatment Hand Book ` 1475/- US$ 150 TheComplete Technology Book on ELECTROPLATING, PHOSPHATING, POWDER COATING AND METAL FINISHING ` 1100/- US$ 125 Cultivation and Processingof Selected MedicinalPlants ` 1175/- US$ 125 HAND BOOK ON HERBS CULTIVATION AND PROCESSING ` 875/- US$ 100 BOOKONCULTIVATIONOFHERBS/MEDICINALANDAROMATICPLANTS HEARBS CULTIVATION & MEDICINAL USES / ` 975/- US$ 100 AromaticPlants CULTIVATION, PROCESSING AND USES ` 975/- US$ 100 Compendium Of Herbal Plants ` 975/- US$ 100 TheComplete TechnologyBookon Flavours, Fragrances and Perfumes ` 1675/- US$ 150 HerbsCultivation &TheirUtilization ` 800/- US$ 100 MedicinalPlants Cultivation & Their Uses ` 975/- US$ 100 CULTIVATION AND UTILIZATION OF AROMATIC PLANTS ` 1100/- US$ 125
  • 11. ENTREPRENEUR INDIA, JUNE 2013 11Visit us at : www.niir.org overall sales. With the waning of interest by industrial countries in auto industry, conditions are propitious for the shift of production bases to countries like India. It is believed that for all auto majors, India is ideally positioned to become a major production base for the ASEAN region. Cost Estimation Capacity : 32 MT/ day Plant & Machinery : Rs.52 Lakhs Total Capital Investment : Rs.3032 Lakhs Rate of Return : 53% Break Even Point : 22% Activated Carbon from Coconut Shell Activated carbon in any form of carbon shows high absorptivity for gases, vapours and colloidal solids in either the gas ion or liquid phase. It is available in many forms such as pellets, granules and in powder form. Activated carbon is very important chemical has wide application and employed by numerous industries which require absorption of certain gases and vapours in purification, in catalytic chemical reactions, decolorisation of vegetable oil and sugar solutions. Activated carbons have a large surface area, liquid phase activated carbons are light in weight, fluffy powder while gas phase activated carbons are hard and are in the form of pellets. Industrial activated carbons in the forms of pellets, granules or fine powders, and with many industrial applications, are now on the market under different trade names. Absorption on activated carbon is selective, favouring monopolar overpolar substances, and in a homogenous serious, generally improving with increasing boiling point. Absorption is also improved with increased pressure and reduced temperature. Following industries are the major consumers of Activated carbon:Edible Oil Industry, Pharmaceutical Industry, Beverage Industry, Water treatment plant/water purification plant, Sugar Industries and Solvent recovery unit. USES AND APPLICATIONS For Purification of liquids, the powdered form of activated carbon is added to the liquid to be purified and the mixture is agitated and finally filtered. Granulated activated carbons are used for purification of gases or liquids and are used in a vertical carbon packed column. It is also used in Removing or improving the colour and flavour of edible materials, such as agar, beer, cider, wines whisky, vinegar, fruit juices, gelatine, pectin, and cocoa butter, removing colour, odour grease and colloids from dry cleaning fluids such as naphtha, gasoline, carbon tetrachloride, etc., removing oil and grease from boiler feed water and electroplating solutions, preparation of biological products like vitamins hormones, and enzymes etc. Activated carbons have been used as carriers for catalyst in the manufacture of chlorinated hydrocarbons. They are used as catalytic dehydrogenation agents in the production of ketones from higher alcohols. Activated carbons finds application in the preparation of pills and digestive tablets. Its adsorptive properties are utilized in the treatment of alments of the stomach due to hyper acidity. It removes toxic amines, organic acids of decomposed foods, and probably also bacteria from the intestinal tract. Large doses, either alone or mixed with kaoline, are administered for diarrhoea. Cost Estimation Capacity : 10 MT/ day Plant & Machinery : Rs.324 Lakhs Cost Of Project : Rs.667 Lakhs Rate of Return : 42% Break Even Point : 76% AUTOMOBILETYRES for Trucks, Buses and Lorries Advances in tyre materials, tyre constructions and tyre manufacturing technology have led to new types of products and the development of new market segments. Tyre manufacturing technology has progressed in parallel with tyre construction technology so that tyre is now designed not only to meet specific performance targets, but also to enable improved ‘manufacturability’, i.e., more efficient, lower cost and more uniform production. The tyre and tubes are very important rubber products and widely used everywhere in the world. Now there is a great change in the raw materials consumption which varies according to the tyre and tube application such as tractor tyre, truck and Airoplane tyre. There are used in vehicles for comfortable side and low power consumption. Various types of tyre are available namely pneumatic solid tyre. USES AND APPLICATIONS High performance tyres are designed for use at higher speeds, and more often, a more “sporty” driving style. They feature a softer rubber compound for improved traction, especially on high speed cornering. Tyre are used in large numbers on automobiles, truks, aircraft and bicycle.End-of-life tyre in whole, cut or stamped form can be used in many environmentally sound applications to take advantage of their shape, sound and impact absorption properties and/or material characteristics. As a particular example, whole tyres are used frequently in coastal protection projects. Whole tyres have been used with considerable success to create artificial reefs and erosion barriers, sea-walls and off-coast breakwaters. In both sea and fresh water harbours, tyres are used as boat fenders, absorbing the shock from moving boats to protect the hulls and sea walls, particularly during storms.Cut, chunked and shredded tyre also BOOKSONESSENTIALOILS&PERFUMES EssentialOils Handbook ` 1275/- US$ 125 MODERNTECHNOLOGYOF PERFUMES, FLAVOURS & ESSENTIAL OILS (2nd Edition) ` 1100/- US$ 125 TheComplete Technology Book ofEssentialOils (Aromatic Chemicals) ` 1275/- US$ 125 TheComplete Technology Book of Herbal Perfumes & Cosmetics (2nd Revised Edn.) ` 1275/- US$ 125 Perfumes and Flavours Technology Handbook ` 1875/- US$ 150 The Complete Book on Water Soluble Polymers ` 1575/- US$ 150 POLYMERS
  • 12. ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org12 used as a principal material on building riverbank protections, reversing and preventing erosion particularly in swift water areas. MARKET SURVEY The Indian tyre industry has come of age with the manufacture of almost all types of tyres. The truck and bus segment is a major constituent (by value) of the tyre industry, accounting for over two- third of the total value of the industry. The upsurge in demand has generally helped the performance of tyre majors such as MRF, Apollo Tyres and Ceat. The industry has, in the recent years, been quick in absorbing and adapting the cross-ply technology as well. The conventional bias technology is almost out globally and even earlier version of cross-ply is becoming obsolete. Although the global majors had operated for a long time, their upgraded technological capabilities ceased to flow to the Indian industry. In the recent years, the tyre industry has been witnessing structural changes. Global majors like Bridgestone have commissioned production facilities in India. Continental has taken equity stake in an existing Indian major thus making a direct entry into the market - a shift from being only a technology supplier so far. Cost Estimation Capacity : 1600 Nos./ day Plant & Machinery : Rs.204 Lakhs Total Capital Investment : Rs.8174 Lakhs Rate of Return : 54% Break Even Point : 21% Mild Steel Rolled Products Mild steel is the least expensive of all steel and the most common steel used. Used in nearly every type of product created from steel, it is weldable, very hard and, although it easily rusts, very durable. Containing a maximum of 0.29% carbon, this type of steel is able to be magnetized and used in almost any project that requires a vast amount of metal. Its structural strength prevents it from being used to create load-bearing girders and structural beams. Most of the TMT bars in the world is created using mild steel. This allows the bars to not only be easily welded into place, but also lets the bar flex and avoid cracking and breaking under pressure. Mild Steel Flats are basically thin strips of mild steel with the thickness of the strip varying commonly from 12mm to 100mm though thicker flats are also available. Flat bars may be considered the most basic of steel structures. Its applications range from construction to machine fabrication. TMT means Thermo mechanically treated steel its a new-generation-high-strength steel having superior properties such as weldability, strength, ductility and bendability meeting highest quality standards at international level. USES AND APPLICATIONS TMT Bars have excellent ductility and higher fatigue strength, which make them suitable for structures and foundations that are subject to dynamic and seismic loading. Mild Steel Products are used in following industrial segments: • Boilers & Furnaces, Power Transmission Line Towers and distribution, Communication Towers, Material Handling Equipment, Automobile parts, Bus Bodies & Trailors Manufacturers, Fabrication for general purpose, EOT cranes, Elevators and Escalators, Multistory car parking systems, Industrial floor gratings, Scaffolding, Agriculture equipments and implements, Railway components, Electrification projects, Poles, Earthing, Genset frames, Crash guards and railings for highway, Windmills & it’s accessories, Profile cutting, Electrical panels and capacitors, Ship building, Factory and Warehousing sheds,Gratings etc. MARKET SURVEY The growth in construction activity and infrastructure projects in India has buoyed the demand for steel industry. There is a demand for steel products such has Thermo Mechanically Treated (TMT) Bars, Structural steel viz., angles, plates, channels, rounds etc. Some steel experts are of the opinion that, flat products play a vital role in the economic development of a country. As economy matures, the purchasing power of the people increases, resulting in enhanced demand for automobiles and consumer goods as well as an increased use in infrastructural projects. These experts also maintain that the use of flat products in India should go over 60 percent of total finished steel consumption in the country. Steel is one of the most common materials in the world and is a major component in buildings, infrastructure, tools, ships, automobiles, machines, and appliances. It is environment friendly, can be recycled and requires considerably less energy to produce than some other metals. Leading investors have their eyes set on the huge mineral deposits. Cost Estimation Capacity MS TMT Bar : 333 MT/Day MS Round Bar : 333 MT/Day MS Flat : 333 MT/Day Plant & Machinery : Rs.3380 Lakhs VERMICULTURE,VERMICOMPOST,BIO-FERTILIZER,ORGANICFARMING Integrated OrganicFarming Handbook ` 1275/- US$ 125 The Complete Book onOrganicFarming and Production of OrganicCompost ` 1275/- US$ 125 Manufacture of Biofertilizerand OrganicFarming ` 975/- US$ 100 NANOTECHNOLOGY Nanotechnology Handbook ` 1675/- US$ 150 Nanoscience and Nanotechnology Handbook ` 1675/- US$ 150 PAPER,PULP&PAPERCONVERSION Handbook on Pulp and Paper Processing ` 1875/- US$ 150 INDUSTRIAL ALCOHOL IndustrialAlcohol Technology Handbook ` 1675/- US$ 150 Biopesticides Handbook ` 1575/- US$ 150 PESTICIDES, INSECTICIDES
  • 13. ENTREPRENEUR INDIA, JUNE 2013 13Visit us at : www.niir.org Cost Of Project : Rs.8580 Lakhs Rate of Return : 38% Break Even Point : 57% AAC Blocks (Autoclaved Aerated Concrete Blocks) Fly Ash Based Autoclaved Aerated Concrete (AAC) is a non- combustible, lime-based, cementitious building material that is expanding into new worldwide markets. As a single-component building material, AAC has achieved acceptance in new markets throughout the world. The AAC has the features of light bulk density, good thermal insulation properties and sound- absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue, curbs environmental pollution, no destroy on farmland, create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. AAC Blocks have Good heat insulation and humid retention. They are non- flammable. Autoclaved Aerated Concrete (AAC) products are 4 times lighter in weight than ordinary concrete. Its characteristic structure comprising millions of tiny pores, it offers optimum solidity at low weight. USES AND APPLICATIONS AAC products are equally suitable for residential construction, multistory buildings, commercial, and industrial construction. The products are made of natural materials: sand, lime, and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. They are fire proof and provide insulation. Its low density permits use in larger building units which serves as a distinct advantage in pre fabrication. Appreciable savings are effected in foundation loads in multi-storeyed construction. It is therefore being used increasingly as walling units in some developed countries. MARKET SURVEY The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. The autoclaved aerated concrete industry must utilize competitive techniques as customers are looking for lowered costs. AAC is not a new building system but it is new to India. Autoclaved aerated concrete (“AAC”), though relatively unknown in India, is currently one of the many building products being touted as “green” or “environmentally friendly.” There will be phenomenal growth in autoclaved aerated industry in the near future. Autoclaved aerated concrete blocks having different architectural finishes and color will also play a prominent role in near future. With a high growing good infrastructure and urbanization, the autoclaved aerated concrete Industry is poised for growth in the near future. Cost Estimation Capacity : 500 CUM/Day Plant & Machinery : Rs.1117 Lakhs Cost Of Project : Rs. 1886 Lakhs Rate of Return : 36% Break Even Point : 39% Dextrose Powder Dextrose (or D-Glucose) is a simple hexose mono-saccharide sugar. It is the natural form of Glucose. Dextrose is offered at a very high grade of purity. Its empirical formula is C6 H12 O6 . Dextrose is used as a source of energy to cultivate microorganisms and for fermentation studies. Dextrose is incorporated into many culture media formulae, such as those employed in the selective isolation of enterobacteriaceae. Dextrose is obtained from starches or cellulose. The raw materials can be corn, rice, potatoes or many other vegetables. Dextrose Monohydrate is the crystalline form of glucose, it is a source of carbohydrate energy. Dextrose is commercially available in monohydrate or anhydrate form, termed Dextrose Monohydrate or Dextrose Anhydrate, respectively. USES AND APPLICATIONS Dextrose can be used in food applications, pharmaceutical, chemical and animal feed. Dextrose is used in cold brines, curing salts and meat maturing preparations. In dairy desserts, dextrose can replace 10-15% of the sucrose without BOOKSONAGRICULTURE The Complete Book on Jatropha (Bio- Diesel)with Ashwagandha, Stevia, Brahmi & Jatamansi Herbs (Cultivation, Processing & Uses) ` 1500/- US$ 150 CULTIVATION OF FRUITS VEGETABLES AND FLORICULTURE ` 1100/- US$ 125 Handbook on RiceCultivation and Processing ` 1075/- US$ 125 The Complete Book on Coconut & Coconut Products (Cultivation and Processing) ` 1100/- US$ 125 Cultivation of Tropical Subtropical Vegetables, Spices, Medicinaland AromaticPlants ` 1075/- US$ 125 TheComplete Technology Book on Meat, Poultry and Fish Processing ` 1075/- US$ 125 Tropical, SubtropicalFruits &Flowers Cultivation ` 1075/- US$ 125 HANDBOOK ON Mushroom Cultivation and Processing (with Dehydration, Preservation and Canning) ` 1275/- US$ 125 TheComplete Book on Beekeeping and Honey Processing ` 1075/- US$ 125 SMALLSCALE INDUSTRY(SSI) Profitable Cottage and Tiny Industries ` 475/- US$ 50 Profitable SmallScale Industries ` 475/- US$ 50
  • 14. ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org14 Rate of Return : 35% Break Even Point : 44% Tissue Paper Paper is one of the necessities of civilization and it is almost impossible to imagine the continuance of a world without the printed books and newspapers. People require paper to meet the basic needs of modern life because it has many diverse uses. Modern paper is made from cellulose derived from a limited numbers of plants, the fibres being mixed with sufficient water to render possible formation of a continuous sheet of paper of uniform thickness. Tissue paper kitchen towels and napkins (hereafter, kitchen towels and napkins) are multifunctional products. Their main use is for hygiene and cleaning purposes, and they are not specifically intended for contact with foodstuffs. USES AND APPLICATIONS Tissue paper is used in a wide variety of arts and crafts. It is used in college, mosaics, stamping, gift- wrapping, papier-mâché, ornaments, garlands, paper flowers, paper sculpture. Some tissue paper is guaranteed not to bleed, and some is designed to bleed so that water can be applied and the color used to create artistic effects. Napkins are manufactured from Tissues. Paper Napkin age becoming popular with catering Industry due to its manifold uses. These are absorbent, hygienic light and can be had with attractive printing. Facial Tissue paper though recently introduced in Indian market is fast becoming popular with the public. The following brief utility of paper napkins obtained from Tissue paper may be enumerated. Toilet tissues are becoming immensely used for sanction by almost all the big hotels, restaurants, cinema & houses etc. MARKET SURVEY The world consumption of paper and paperboard is estimated at over 300 mn tonne a year. It is constituted broadly of 30% of cultural papers (writing and printing), 14% of newsprint, and the balance of kraft and packaging paper including paperboards. The Indian production is about 2 to 3% of the global total. The overall value of the market is estimated at Rs 250 bn. The domestic demand for paper is growing at around 8% for the last couple of years in line with GDP growth. . The consumption of paper products is growing at a fast pace of around 6.5% and is expected affecting flavor. In sauces it can be used to vary sweetness and taste perception. In ice cream, dextrose can lower the freezing point by twice the extent given by sucrose. It can be used in energy drinks, being rapidly assimilated by micro-organisms in the small intestine. It is also used as bulking agent and sweetener in powdered drinks. Due to its total ferment ability, dextrose can be used as a priming agent in brewing. It is widely used in chewing gum as an enhancer of fruit flavors. In the production of tablets, dextrose gives a fresh sensation, because it dissolves pleasantly on the tongue. It provides excellent, stable crunchiness with a pleasant cooling effect. Dextrose reduces sweetness while retaining energy value and glazing capacity. It is used as diluents for tablets and in rehydration salts to replenish water and mineral reserves. Dextrose can be used as a hydrophilic agent in the synthesis of biodegradable non-ionic surfactants. Dextrose is used also as a weak reducing agent in the dyestuff industry. Dextrose provides a highly assailable form of energy; it is a soluble carrier for special substance which requires to be diluted into the drinking water. MARKET SURVEY The demand for dextrin and dextrose is highly influenced by the growth of the manufacturing sectors mainly textiles, glass, printing ink, food, soft drink, tanning, tobacco and the like. The manufacturing sector has been growing by more than 6% in the past few years. Assuming the past trend will continue in the future, an annual average growth rate of 6% is applied to forecast the future demand by taking the current effective demand as a base. Starch and its derivatives have emerged as the most promising environment-friendly ingredient over the years and offers varied application benefits in both food as well as non-food industries. There has been a steady increase in demand of starch in food & beverage industry due to high prices of sugar. Now, as Pharmaceutical industry is having a soaring business, so will be the dextrose business. Dextrose is used as energy providing ingredient to sick people. So, the industries related producing dextrose will have a huge profitable business. Cost Estimation Capacity : 30 MT/ day Plant & Machinery : Rs.1336 Lakhs Total Capital Investment : Rs. 2429 Lakhs BIOTECHNOLOGY BIOTECHNOLOGY HAND BOOK ` 1100/- US$ 125 EnzymesBio- Technology Hand Book ` 1100/- US$ 125 Plant Bio- Technology Hand Book ` 1100/- US$ 125 BOOKS FOR FOOD INDUSTRY The Complete Book on Gums and Stabilizers for Food Industry ` 1275/- US$ 125 TheComplete Technology Book on VERMICULTURE AND VERMICOMPOST ` 750/- US$ 100 Hand Book on BIO GAS and It’s Applications ` 975/- US$ 100 Thecomplete Technology Book on BIO-FERTILIZER AND ORGANIC FARMING 2nd Edn. ` 1400/- US$ 150 Handbook on FOOD BIOTECHNOLOGY ` 1100/- US$ 125 Handbook on Plants and Cell TissueCulture ` 1275/- US$ 125 TheComplete Book on Biotechnology Based Bulk Drugs ` 1050/- US$ 125 Handbook on Fermented Foods and Chemicals ` 1875/- US$ 150 The Complete Book onEmulsifierswith Uses, formulae and Processes ` 1075/- US$ 125 EMULSIFIERS
  • 15. ENTREPRENEUR INDIA, JUNE 2013 15Visit us at : www.niir.org to further go up in future. The industry now uses three sources of raw materials - recycled paper, wood and agro based, and waste. Major players from the paper industry had lined up close to $2.5 bn worth of investment. Cost Estimation Capacity : 6 MT/ day Plant & Machinery : Rs.53 Lakhs Cost Of Project : Rs. 347 Lakhs Rate of Return : 29% Break Even Point : 60% Ready to Eat Food (Retort Packaging) (Vegetable Pulao, Dal Makhani, Palak, Rajmah, Potato Peas & Mutter Mushroom ) Ready to Eat Meals like already cooked or prepared lunch & dinner are relatively new products which came in market only a few years back and are now sold through retail general stores in especially made sealed aluminum laminates. The retorting or sterilization process ensures the stability of the Ready-to-Eat foods in retort pouches, on the shelf and at room temperature. The retort processed foods do not require rehydration or cooking and can be consumed straight from the pouch with or without pre-warming, depending upon the requirement of the users and the weather conditions. In order to produce high quality safe Retort Food, it is very important to optimize the retort processing. The product should be sterilized properly to make sure that it is safe for consumption. At the same time, it should not be over cooked or over processed. Because over sterilization kills the taste and food appeal of the product. TYPES OF READY TO EAT FOOD The vegetarian food includes- Alloo Matar, Palak paneer, Sarso Ka Saag Karahi, Chana Masala, Kadi Pakora, Cheese Tomato, Dal Makhani, Rajamah etc. The non-vegetarian food includes- Chicken Curry , Butter Chicken, Chicken, Mughalai Chicken, Mutton Masala, Mutton Korma etc. MARKET SURVEY The food processing industry has been slated for accelerated growth. It is projected to be a futuristic industry and it is anticipated that, over the years, it will emerge as a leading player in the global markets. As a result, the industry is seen to be witnessing feverish activity. The size of the processed food market is estimated to be over Rs 110 bn and is growing at 10 to 15% per annum. The Rs 4000-bn food market in India has been growing at the rate of 6.5% a year. The true potential of the food processing industry is slowly being realised. This is reflected in the fact that the government has classified food processing industry as a thrust area. The popularity of ready to eat packed food now is no longer marks a special occasion. People want value for time, money in terms of quality and variety. The food processing industry is one of the largest industries in India. The ready-to- eat (RTE) sector in the Indian food industry is taking off in no small way, thanks to escalating demand from urban Indians with hectic schedules and others looking for convenient choices, authentic tastes and entrées on the go. This demand for ready-to-eat meals is also propelling interest and investment in India’s fledgling food processing sector, with allied businesses in cold chain and logistics also set to grow tremendously. Cost Estimation Capacity Vegetable Pulao : 3,000 kgs/day Dal Makhani : 2,000 kgs/day Palak : 600 kgs/day Rajmah : 700 kgs/day Potato Peas : 600 kgs/day Mutter Mushroom : 250 kgs/day Plant & Machinery : Rs.595Lakhs Cost Of Project : Rs.998 Lakhs AGROBASED,MILK,FARMING,FRUITS,POTATO, DAIRY,VEGETABLES,SPICES,OILS&FATS,TEA Handbook on CitrusFruits Cultivation and OilExtraction ` 1575/- US$ 150 Fruits, Vegetables, Corn and Oilseeds Processing Handbook ` 1675/- US$ 150 TheComplete Book on Cultivation and Manufacture of Tea ` 1475/- US$ 150 Handbook on Spices and Condiments (Cultivation, Processing and Extraction) ` 1575/- US$ 150 Potato and Potato ProductsCultivation, Seed Production, Manuring,Harvesting, OrganicFarming, Storage and Processing ` 1275/- US$ 125 Handbook on Milk and MilkProteins ` 1275/- US$ 125 The Complete Book on Sugarcane Processing and By-Products ofMolasses (with Analysis of Sugar, Syrup and Molasses) ` 1675/- US$ 150 GLASS, CERAMICS,MINERALS, MINERAL PROCESSING&RAREEARTHMETALSANDALLOYS TheComplete Book on Glass Technology ` 1625/- US$ 150 TheComplete Technology Book onMinerals& MineralProcessing ` 2200/- US$ 200 Handbook on Rare Earth Metals and Alloys (Properties, Extraction, Preparationand Applications) ` 1875/- US$ 150 Handbook on Oleoresin and Pine Chemicals(Rosin, TerpeneDerivatives, TallOil,Resin&Dimer Acids) ` 2200/- US$ 200 Handbook on TallOilRosin Production, Processing and Utilization ` 1575/- US$ 150 OLEORESINANDPINECHEMICALS(ROSIN,ERPENE DERIVATIVES,TALLOIL,RESIN&DIMERACIDS BAMBOOPLANTATION Bamboo Plantation and Utilization Handbook ` 1475/- US$ 150
  • 16. ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org16 Rate of Return : 32% Break Even Point : 49% Cigarette Acigarette is a small cylinder of finely cut tobacco leaves rolled in thin paper for smoking. The cigarette is ignited at one end and allowed to smolder; its smoke is inhaled from the other end, which is held in or to the mouth and in some cases a cigarette holder may be used as well. Most modern manufactured cigarettes are filtered and include reconstituted tobacco and other additives. The term cigarette, as commonly used, refers to a tobacco cigarette. A cigarette is distinguished from a cigar by its smaller size, use of processed leaf, and paper wrapping, which is normally white, though other colors are occasionally available. Cigarette papers, side-seam adhesives, monogram inks, filtration material, filter papers and filter adhesives, all make up the non-tobacco components of a cigarette. The ingredients found in these components are purchased from a number of different suppliers. These independent companies treat the composition of such materials as confidential for competitive reasons. MARKET SURVEY India is the fourth largest consumer of tobacco in the world. Many types of tobacco are grown in India (not all are used for cigarettes). Of the total production, about 30% is of flue-cured Virginia (FCV) and the rest is non-Virginia type. The later variety is used for bidis, natu, burley, chewing, hookah, cigar and snuff varieties. Cigarettes are now allowed to be imported freely into the country after paying the prescribed import duty.This unique Indian tobacco consumption pattern is a combination of tradition and more importantly the tax imposed on cigarettes over the last two decades. Cigarette smokers pay almost 85% of the total tax revenues generated from tobacco. World over, tobacco is synonymous with cigarettes which account for about 80% of the total tobacco consumption. The consumption pattern in India is in sharp contrast with the world consumption pattern. Cost Estimation Capacity : 288000 Packets/ day Plant & Machinery : Rs.339 Lakhs Cost Of Project : Rs. 1559 Lakhs Rate of Return : 33% Break Even Point : 47% Dehydration of Onion and Garlic Dehydration technology is well established and proven. Certain products like green peas, cauliflower, carrots, spinach etc. command good prices during lean and off-season. . Drying is one of the oldest methods of food preservation. Drying preserves foods by removing enough moisture from food to prevent decay and spoilage. Drying is highly energy consuming unit operation. . Dehydration of vegetables by sun-drying is the oldest known method. Now modern techniques have been developed for dehydration of vegetables. The domestic garlic-dehydration industry takes meticulous measures to ensure an outstanding dried garlic product. The main advantages of dehydrated onions are that they are easy to store, being lighter in weight and smaller in bulk than fresh or other processed onions. USES AND APPLICATIONS The use and appluactions of dehydrated vegetables are in Pizza and other fast food, snack foods, food service packs, stuffing mixes, pickled products, meat products, sea food products, gravies, canned foods, salad dressing, dips, bottle packs, pet food, rice mixes, soups, potato salad, seasoning, wet and dry salsa, specialty foods, curry powder, bakery topping, gourmet sauces, seasoning and in many other snacks or as ingredients. Dried Garlic is used in pet foods and snacks. Dried garlic has been used as a cough syrup, when rehydrated in equal parts water and sweetened to taste with a little bit of honey. Some people mix dried garlic to a bath of warm water in order to improve an athlete’s foot condition etc. MARKET SURVEY With growing incomes, changing lifestyles and hectic daily schedule, market for dehydrated vegetables is growing especially in urban areas. Proper placement of products in the departmental stores, super markets, shopping malls etc. backed-up by publicity is the key to success. India is also a prominent exporter of dried and preserved vegetables to the world. The country has exported 1,38,464,00 MT of dried and preserved vegetables to the world for the worth of Rs. 700.20 crores during the year 2011- 12. Food processing industry in India is growing at 14% annum. . It is estimated that potential for processed foods is estimated to reach from Rs 8,200- billion in 2009-10 to Rs13, 500-billion by 2014-15. The Indian food production is estimated at 500 million tonnes and food processing industry has immense potential. India is a large and growing market for food products as it is growing at about 1.6% annum. Cost Estimation Capacity Dehydrated Onion : 4.0 MT/Day Dehydrated Garlic : 5.6 MT/Day Plant & Machinery : Rs.82 Lakhs Cost Of Project : Rs. 469 Lakhs Rate of Return : 32% Break Even Point : 55% Corn Flakes Corn flakes being one of most nutritious foods and is consumed as breakfast food not only in India but-elsewhere in the world. Corn flakes have very good taste. Though several other breakfast cereals are also available in the market but they are still to gain popularity. Besides the good taste, crispy nature, corn flakes are also popular because of their friable texture, blend flavour and above all the ease with which it can be prepared for consumption. Corn Flakes can be manufactured either of the two white or yellow corns. The only difference is that flake formed using yellow corn is more dark in colour. Both types of corn are grown in India. These days, predominantly, hybrid type of yellow corn is used as raw material for the manufacture of corn flakes. MARKET SURVEY At present, there are only few leading companies engaged in the manufacture of corn flakes to cater to the needs of the upper and affluent classes of society. It is estimated that about 500 tons of corn flakes are produced annually in our country. As it is a convenient breakfast food mainly consumed by the upper strata of the society, hoteliers, clubs, hospitals etc. The key trend in the last few years, which has driven the
  • 17. ENTREPRENEUR INDIA, JUNE 2013 17Visit us at : www.niir.org
  • 18. ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org18 growth in the packaged breakfast market, is the busy urban lifestyles, be it wage earners, homemakers, adolescents or children, leading to a compromise in nutrition. There is a good scope to develop this important agro based food processing industry especially in the maize growing states to cater to the increasing demand of the metropolitan and industrialized cities. There is also a good scope of the export of this item in the Middle-East countries. Cost Estimation Capacity : 5 MT/Day Plant & Machinery : Rs.123 Lakhs Total Capital Investment : Rs. 592 Lakhs Rate of Return : 47% Break Even Point : 47% OxygenandNitrogenGasPlant Liquid oxygen must be handled with all the precaution required for safety with any cryogenic fluid. Gaseous Oxygen is authorized for shipment in cylinders, tank, and car and tube trailers. Liquid Oxygen is shipped as a cryogenic fluid in insulated cylinders, insulated tank trucks and insulated tank cars. Gaseous Nitrogen is non- corrosive and inert and may consequently contained in system constructed of any common metals and designed to withstand safely the pressure involved. At the temperature of liquid nitrogen, ordinary carbon steels and most alloy steels lose their ductility and are considered unsatisfactory for liquid nitrogen service. USES AND APPLICATIONS Applications of Oxygen include: It is used extensively in medicine for therapeutic purposes, for suscitation in asphyxia and with other gases in anaesthesia. It is also used in high altitude flying, deep sea diving, and as both an inhalant and power source in U.S apaces program. Industrial applications include its very wide utilization with acetylene, hydrogen and other fuel gases for such purposes as metal cutting, welding, hardening, scaring, cleaning and dehydrating. Oxygen helps increase the capacity of steel and iron furnaces on growing scale in the steel industry. One of its major uses is in the production of synthesis gas from coal, natural gas or liquid fuel. Synthesis gas is in turn use to make gasoline, methanol and ammonia. Oxygen is similarly employed in manufacturing some acetylene through partial oxidation of the hydrocarbons in methane. It is also used in the production of nitric acid, ethylene and other compounds in the chemical industry. Applications of Nitrogen include: Agitation of colour film solution in photographic processing, blanketing of oxygen sensitive liquids, and of volatile liquid chemicals, The deaeration of oxygen sensitive liquids, The degassing of non ferrous metals, It is used in food processing and packing, Inhibition of aerobic bacteria growth, Magnesium reduction of aluminium scrap, Pressurization of air craft tires and emergency bottles to open landing gear, Purging and filling of electronic devices,The purging and fillings of pipelines and related instruments and the treatment of alkyd resins in the paint industry etc. MARKET SURVEY The industrial gases industry covers several products: oxygen, nitrogen, dissolved acety-lene, argon, carbon dioxide, helium and hydrogen. These find applications in various industries, such as steel, light and heavy engineering, petrochemicals and fertilisers, chemicals and pharma-ceuticals and food processing, besides metal cutting and welding. Oxygen is a vital requirement in medicare. Steel and downstream industries use nearly three-fourths of the output.Unlike western countries, where the industrial gases are mostly produced by gas companies and supplied to large industrial consumers, in India, most of the large consumers of gases have set up their own captive plants. With the expansion in steel, petrochemicals, automobiles and glass Industries, the demand for merchant gas market is on the rise. Accordingly, the industry is structured into two broad segments: (a) the captive units set up by the users or by a gas producing com-pany at the site of the user; and (b) the independent market producers supplying gas in bulk or in cylinders to the users. Cost Estimation Capacity : 4152 cum/Day Plant & Machinery : Rs.105 Lakhs Cost Of Project : Rs. 286 Lakhs Rate of Return : 23% Break Even Point : 58% High Temperature Thinner Thinner is the solvent and thinner used with all types of lacquer, including nitrocellulose, CAB-acrylic and catalyzed. It’s the most interesting of the finish solvents because it’s composed of half-a-dozen or so individual solvents. Manufacturers vary these to control solvent strength and evaporation rate. Solvents from all five of the solvent families are PAINTS,VARNISHES,LACQUERS&ENAMELS, SURFACECOATING,TESTINGMETHODS Surface Coating Technology Handbook ` 1475/- US$ 125 SpiritVarnishes Technology Handbook (with Testing and Analysis) ` 1275/- US$ 125 Handbook on Paints and Enamels ` 1275/- US$ 125 Handbook on Paint Testing Methods ` 1575/- US$ 150 The Testing Manual of Paints, Varnishes and Resins ` 1875/- US$ 150 HERBALPRODUCTS,AYURVEDIC,DRUGS, COSMETICS,NATURALPRODUCTS Handbook on Cosmetics (Processes, Formulae with Testing Methods) ` 1675/- US$ 150 Handbook on DrugsfromNatural Sources ` 1175/- US$ 125 GUMS,ADHESIVES&SEALANTS,ROSIN& DERIVATIVES,RESINSANDOLEORESINS TheComplete Technology Book onIndustrial Adhesives ` 1675/- US$ 150 TheComplete Book on Water Soluble Gums and Resins ` 1675/- US$ 150
  • 19. ENTREPRENEUR INDIA, JUNE 2013 19Visit us at : www.niir.org
  • 20. ENTREPRENEUR INDIA, JUNE 2013Visit us at : www.niir.org20 Continue on page 32 used in lacquer thinners. Thinners are solvent mixtures known to dissolve paints. It is dangerous to expose oneself to them daily. They can be used to remove tar buildup and other known compounds alike. Paint thinners work mainly on paints for exterior usage only and should not be used as a furniture polish. USES AND APPLICATIONS The main uses of solvents and thinners are in paint and varnish industries. The thinners used are:- Aliphatic Hydrocarbons, as mineral spirit, naphtha, other petroleum fraction, Turpentine dipentenes, Aromatic hydrocarbons as tolueol, xylol, methylate naphthalene. Petroleum thinners are desirable because of their relatively low cost and their chemical inertness, which is indicated by the large proportion of saturated hydrocarbons that they contain. Petroleum thinners are mixtures of aliphatic naphthalene and to a less extent aromatic hydrocarbons and are obtained from the straight distillation of crude oil. Cost Estimation Capacity : 160 Drums( 25 Kg each)/Day Plant & Machinery : Rs.37 Lakhs Cost Of Project : Rs. 303 Lakhs Rate of Return : 35% Break Even Point : 70% Cellulose from Starch and CMC(CarboxymethylCellulose) and Poly Anionic Cellulose (DrillingGrade) Cellulose is a naturally occurring polysaccharide and is the most abundant renewable resource available. It is a glucose polymer photosynthesized by solar energy in various plants and act as the structural basis of the plant cell wall. Cellulose from various sources has been found used in industry nowadays such as sugar beet pulp, lantana camera, and water hycianth and sago waste. For industrial use, cellulose today is mainly obtained from wood pulp and cotton. CMC is an anionic, biodegradable and linear polymer cellulose ether. It is one of the most versatile of water-soluble hydrocolloids. Carboxymethyl cellulose (CMC) or cellulose gum is a cellulose derivative with carboxymethyl group. Poly Anionic Cellulose (PAC) is white or yellowish powder, which is non-toxic, odorless, and solvable in water, with stable resistance to heat, salt and bacteria. PAC is kind of high quality, low-viscosity cellulose polymer with low molecular weight. USES AND APPLICATIONS Cellulose has many uses as an anticake agent, emulsifier, stabilizer, dispersing agent, thickener, and gelling agent but these are generally subsidiary to its most important use of holding on to water. Water cannot penetrate crystalline cellulose but dry amorphous cellulose absorbs water becoming soft and flexible. Some of this water is non-freezing but most is simply trapped. CMC acts as thickener, rheology modifier, water retention aid, filtration reducer, binder, dispersant, protective colloid, floating aid, crystallization inhibitor, ions exchanger, etc. CMC, in the oil-drilling industry as an ingredient of drilling mud, where it acts as a viscosity modifier and water retention agent. Function of Poly Anionic Cellulose (PAC) in drilling fluid High substitution degree, good substitution evenness, high transparency, controllable viscosity and lower water loss. PAC is not only an excellent slurry drilling fluid and well servicing fluid, but also a highly efficient pressing crack fluid. MARKET SURVEY Global Carboxymethyl Cellulose Market to Reach 892.14 Million Pounds. CMC has been witnessing steady growth during the past several years. Asia- Pacific represents the largest as well as fastest growing regional market for carboxymethyl cellulose cornering a substantial share of the global market, as stated by the new market research report on Carboxymethyl Cellulose (CMC). . In the foreseeable future, the market is projected to demonstrate moderate growth driven by increasing demand for the product in various end-use applications, with the Food industry, including ice creams and dairy products likely to demonstrate the fastest growth in Cellulose consumption. A significant portion of the demand for carboxymethyl cellulose in Asia-Pacific originates from countries such as China and India. The region also houses more number of cellulose producers than any other region in the world. Market for cellulose in Asia-Pacific is poised to demonstrate a strong compounded annual growth rate of 3.8%. Cost Estimation Capacity Cellulose from Starch : 16.7 MT/Day Carboxy Methyl Cellulose : 16.7 MT/Day Poly Ionic Cellulose : 16.7 MT/Day Plant & Machinery : Rs.143 Lakhs Cost Of Project : Rs. 853 Lakhs Rate of Return : 39% Break Even Point : 52% Pre-Gel Starch From Maize Starch(DrillingGrade) Pre-gelatinized starch is a processed carbohydrate, used as a texturizer and/or binder. It is typically derived from corn, waxy corn, TEXTILESPINNING,WEAVING, TEXTILE AUXILIARIES,DYES&PIGMENTS,NATURALDYES& PIGMENTS,NATURALFIBERS& WOOLLEN Handbook on Natural Dyes for Industrial Applications ` 1100/- US$ 125 Woollen Spinning, Weaving, Knitting, Dyeing, Bleaching and PrintingTechnology Handbook ` 1100/- US$ 125 Handbook on TextileAuxiliaries, Dyes and Dye Intermediates Technology ` 1575/- US$ 150 TheComplete Book on Textile Processing and SilkReeling Technology ` 1750/- US$ 150 A Concise Guide on Textile Dyes, Pigments and Dye Intermediates with Textile Printing Technology ` 1675/- US$ 150 TheComplete Book on Rubber Chemicals ` 1575/- US$ 150 RUBBERCHEMICALS
  • 21. ENTREPRENEUR INDIA, JUNE 2013 21Visit us at : www.niir.org ABRASIVE,ASBESTOS,CEMENT, REFRACTORYPRODUCTS Abrasive (Carborandom) Cloth (Emery Cloth) Abrasive and Flint Paper Abrasive Cake for Floor Polishing Abrasive Cake for Granite & Marble Polishing Abrasive Emery Abrasive Emery Cloth Paper Abrasive Grinding Wheel Abrasive Sand Paper Abrasive Cake (Cement Based) Admixture for Concrete Asbestos Cement Corrugated Sheet Automatic Brick Plant Bentonite Bonded Abrasives Bricks from Stone Dust Bricks from Fly Ash Bricks from Sandy Clay Bricks from Fly Ash (Triboelectric Beneficiation Process) Bricks from Fume Dust (Used In Construction) Cement (Clinker) Cement from Fly Ash & Lime Cement from Rice Husk Cement Grinding Unit Cement Paint Cement Plant (Large, Medium & Small Scale Unit) Cement from Lime Stone Cement Plant Cement Roofing Tiles Cement Tiles (Laying Over RCC Roof) Clay and Sand Bricks Plant (Light Wt.) Computerized Hot Mix Concrete Plant Emery Stone for Atta Chakki Emery Stone for Floor Polishing Ferro Cement Plant Fire Bricks Foundry Sand (Non Ferrous Metal) Glass Marbles Granite & Marble Chips Granite & Marble Polishing Stone Granite (Marble) Polishing Batti Granite (Marble) Polishing Unit Granite Monuments Granite Tiles and Slab Graphite Carbon Plate Graphite Crucibles Graphite Electrode for Arc Furnace Grinding Wheel Making Plant Gypsum Plaster Board Hollow Concrete Block Lime Bonded Fly Ash Bricks Magnesite Bond Polishing Brick, Resin Bond Polishing Brick & Resin Bond Final Polishing for Marble &Granite Marble from Marble Mining Marble-Granite Cutting & Polishing Unit Mini Cement Plant Mini Cement Plant (Slag Cement) P.V.C. Conduit Pipe Particle Board from Saw Dust PCC/RCC Pipes Plaster of Paris (P.O.P.) Plaster of Paris Bandages Plaster of Paris Board from Process of H-Acid Gypsum Prestressed Concrete Sleepers Process Food & Spices Ramming Mass and Fire Bricks from Magnesite Salt Glazed Stone Ware Pipes & Fittings Sand Lime Bricks Manufacture Semi Automatic Brick Plant Solvent Cement Spun Concrete Pipe Utilization in Dist. of Electrical Line Stone Crushers Treated Cloth for Abrasive White Cement BAKERY,FOOD&ALLIEDINDUSTRIES Animal Feed Using DateP i t s , Discarded Dates & Other Ingredients Apple Chips Asafoetida AttaChakki Automatic Biscuit Making Plant Automatic Bread & Biscuit Plant Automatic Bread Plant Automatic Papad Plant Automatic Toffee & Candy Automatic Chapati Making Plant Alcohol from Potatoes Alcohol from Rice (Grains) Apple Juice Concentrate & Dehydrated Fruits & Vegetables Aquaculture Prawn Farming (100% EOU) Aquaculture Shrimp Farming Atta, Maida, Suji & Wheat Mill) Automatic Bread & Biscuit Unit (Modern Bakery) Plant Baker’s Yeast Bakery Unit (Pastries, Bread, Buns, Cake, Toffee) Besan Plant Bottling Plant Country Liquor from Rectified Spirit Baby Cereal Food Baby Health Care Food & Milk Bakery Industries Baking Powder Banana & Its By Products BananaPowder Banana Puree Banana Wafers Basmati Rice Trading Beer & Wine Beer Industry Biscuits Making Plant Bottling Plant (Alcoholic & Non Alcoholic) Bottling Plant (I.M.F.L.) Bottling Plant (Country Liquor) Bread Plant (Semi-Automatic) Buffalo Meat Processing Cake Gel (Cake Improver) Candy Hard Boiled Canned Foods - Chopped Tomatoes, Cheeked Beans, Mushrooms Canned Juice - Carrot, Bottle Gourd/Long Melon (Lauki Ka Juice) In Tetra Pack Canning of Alcoholic and Non Alcoholic Beverages Caramel Colour from Sugar Canned Vegetables Canning and Preservation of Fruits & Vegetables Casein from Milk Cashew Fruits Juice from Cashew Apples Cashew Nut Kernel Extraction from Cashew Nut Fruits CashewAppleSyrupCumOrange / Lemon Squash. Cashew Feni Cashew Nut (Dried & Fried) Cashew Nut Shell Liquid & Kernel Cattle & Poultry Feed (Mix Feed) Cattle Feed with Molasses BEGINNING : Project Introduction, Brief History of the Product, Properties, BIS (Bureau of Indian Standard) Specifications & Requirements, Uses & Applications MARKET SURVEY : Present Market Position, Expected Future Demand, Statistics of Imports & Exports, Export Prospect, Names and Addresses of Existing Units (Present Manufactures). PLANT & MACHINERY : List of Plant & Machineries, Miscellaneous Items and Accessories, Instruments, Laboratory Equipment’s and Accessories, Plant Location, Electrification, Electric Load and Water, Maintenance, Suppliers/Manufacturers of Plant and Machineries. RAW MATERIAL : List of Raw Materials, Properties of Raw Materials, Availability of Raw Materials, Required Quality EACH DETAILED PROJECT REPORT CONTAINS FOR ASSESSING MARKET POTENTIAL, INVESTMENT DECISION MAKING CORPORATE DIVERSIFICATION PLANNING ETC. NPCS Engineers and Consultants have prepared “Market Survey Cum Detailed Techno Economic Feasibility Report” on the following products which are most viable and profitable. MARKET SURVEY TECHNO ECONOMIC FEASIBILITY REPORTS ANISO9001:2008CERTIFICEDCOMPANY of Raw Materials, Cost/Rates of Raw Materials. MANUFACTURING TECHNIQUES : Formulae Detailed Process of Manufacture, Flow Sheet Diagram. PERSONNEL REQUIREMENTS : Requirement of Staff & Labour, Personnel Management, Skilled & Unskilled Labour. LAND & BUILDING : Requirement of Land Area, Rates of the Land, Built up Area, Construction Schedule, Plant Layout. FINANCIAL ASPECTS : Cost of Raw Materials, Cost of Land & Building, Cost of Plant & Machineries, Fixed Capital Investment, Working Capital, Project Cost, Capital Formation, Cost of Production, Profitability Analysis, Break Even Point, Cash Flow Statement for 5 to 10 Years, Depreciation Chart, Conclusion, Projected Balance Sheet, Land Man Ratio CUM l Prepared by highly qualified and experienced consultants and Market Research and Analyst Supported by a panel of experts and computerised data bank. l Data provided are reliable and upto date collected from suppliers/manufacturers, plant already commissioned in India. l NPCS Reports are very economical and immediately available on demand where as commissioned Feasibility Studies are time consuming and costly. DETAILED