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Energy Efficiency on Campus
Balancing Safety & Energy Savings
     A Summary of Initiatives


 Marc Gomez, Dick Sun, Joe Rizkallah
    magomez@uci.edu, dtsun@uci.edu, jar@uci.edu
University of California, Irvine




                Large research university
               $16M annual utilities budget
      Lab buildings consume 2/3 of campus energy
     Many energy initiatives to reduce carbon footprint
Campus Energy $avings Challenge
              Recipe for Success
                 Team Synergy
                                    Engineers
  Safety
Management                         Supportive
                                   Users/
Visionary &                        Researchers
 Supportive
   Upper                            Facility
Management                         Managers
                     Patience
Agenda
• Lab Building Energy Projects
  – Centralized Demand Controlled Ventilation
  – Exhaust Stack Velocity
  – Low Flow Fume Hoods
• Shuttle Bus Fleet Biodiesel Retrofit
• Real Time Building Commissioning
• Solar Power
Centralized Demand
       Controlled Ventilation

             This Initiative:

   Does Centralized Demand Controlled
  Ventilation (CDCV) Allow Us to Reduce
Ventilation Rates and Save Energy Without
           Compromising Safety?
Centralized Demand Controlled Ventilation
          Lab Ventilation Rates

• Recommended range 4 to 12 air changes per hour
• Often set at a “constant rate” 24/7
• Usually excessive during low-level process activity
  or non-occupancy
• Explore possibility of “set back” based on lab
  pollutant concentration
Components of
    Centralized Demand
Controlled Ventilation (CDCV)

    “Creating a Smart Lab”
CDCV & Energy $avings
      Monitor Air Contaminants

Reduce air changes per hour (ACH)
   if no contaminants detected

Increase air changes per hour (ACH)
    when contaminants detected
CDCV & Energy $avings
             Challenge
   Balance energy savings & safety



    imiz
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Max gy                       mp
                                rom ut
 Ener s                      Saf     isin
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CDCV Effectiveness Study
• Controlled spills ‐ 500 ml of acetone
• 4 ach ventilation rate
• Acetone measurements 
  with CDCV and handheld 
  photo‐ionization detector 
• CDCV ventilation activation level: 0.5 ppm
• CDCV polling interval time: 14‐17 minutes
CDCV Study Results - 1

• System effective at sensing most
  chemicals
• Polling time can delay spill detection
• Did see a 6,100 cfm air volume reduction
  over the month study
• System payback is 2-5 years
CDCV Study Results - 2

• System provides information we don’t
  normally have:
  – Contaminant concentrations
  – Notifies EH&S and Facilities staff
• Additional study needed to further test
  system effectiveness
Agenda
• Lab Building Energy Projects
  – Centralized Demand Controlled Ventilation
  – Exhaust Stack Velocity
  – Low Flow Fume Hoods
• Shuttle Bus Fleet Biodiesel Retrofit
• Real Time Building Commissioning
• Solar Power
Lab Building Exhaust Stack
Discharge Energy Reduction
           Study
Exhaust Stack Velocity
       This Initiative:
   Can We Reduce Lab Building
Exhaust Discharge Rates & Achieve
  Real Energy Savings Without
     Compromising Safety?
Lab Exhaust Diagram Animated

  Wind
                                  Re-Entrainment
Exhaust Fan      Bypass Damper    of Contaminated
                                  Air


      Plenum

                                   Supply Fan Duct


                                 Balcony
         Fume Hood
Energy Costs and Savings
Building     Actions                                                  Savings     Payback
Sprague       ♦ Do not modify exhaust stack heights                   400,000     1.7 years
Hall          ♦ Install Variable Frequency Drives (VFD) on each fan   kW-
              ♦ Disable or remove the existing bypass dampers         hr/year
              ♦ Set the minimum exhaust flow per stack to 25,000      $48K/year
                cfm (from 55,000 cfm)
Natural       ♦ Increase stacks by 4 feet                             340,000     3.7 to 5.3
Sciences 1    ♦ Install VFD on fans                                   kW-         years
              ♦ Install wind responsive equipment (consist of two     hr/year
                anemometers and a logic contoller)                    $41K/year
              ♦ Reduce exhaust fan flows
Biological    General Laboratory                                      510,000     1.6 Years
Sciences 3    ♦ Increase stack heights by 5 feet                      kW-
              ♦ Reduce flow to 40,000 cfm/stack (from 53,000 cfm)     hr/year
                                                                      $61K/year
             BSL 3 Lab                                                49,000      5.1 years
             ♦ Increase stack heights to 4 feet                       kW-
             ♦ Reduce flow to 19,000 cfm/stack (from 22,000 cfm)      hr/year
                                                                      $6K/year
Exhaust Study Results
What we learned:

• Wind tunnel testing, as it is used in design, is
  conservative
• Field dispersion studies are not performed on
  new or renovated exhaust systems
• Energy savings can be realized
• Didn’t find a “one size fits all” solution
Agenda
• Lab Building Energy Projects
  – Centralized Demand Controlled Ventilation
  – Exhaust Stack Velocity
  – Low Flow Fume Hoods
• Shuttle Bus Fleet Biodiesel Retrofit
• Real Time Building Commissioning
• Solar Power
UCI Biodiesel
Retrofit Project
Project Summary
• UC Irvine student supported shuttle bus
  system carries 1.2 million passengers per
  year
• Goal was not just a cleaner emissions fleet,
  but to make the fleet essentially carbon-
  neutral
• Converted campus shuttle bus fleet from
  diesel to 100% biodiesel (B100) fuel
• Decrease NOx emissions
Biodiesel Study Results

                                                                            Percent Reduction/Increase
                                                                                  Diesel to B100
          Pollutant                                Type
                                                                                  B100                B100 w/NOx
                                                                                                         Control
                                         Smog forming &
              NOx                                                               +19.5%                     -28.4%
                                         criteria pollutant
               CO                        Criteria pollutant                       -48%                     -98.7%

The other pollutants (PM, HC, SO2, toxic air contaminants – PAHs) were not tested because there is enough published data 
available that confirms the other pollutants decrease and/or remain the same when using biodiesel fuels.
Conclusion
     Overall advantages of using biodiesel includes:
     – Reduces dependence on fossil fuels
     – Eliminates SO2 because biodiesel does not contain
       sulfur.
     – Reduces the emission of particulates, small particles of
       solid combustion products, by as much as 65 percent
       (National Biodiesel Board, 2004)
     – Conversion has reduced annual campus CO2 emissions
       by approximately 480 tons.1
1Assumes  that 100% of fuel consumed is carbon-neutral. Data is based on a national study of effects of
biodiesel usage in buses. Life cycle emissions reductions for CO2 from the use of B100 are 78% and 15.7%
for B20.
Agenda
• Lab Building Energy Projects
  – Centralized Demand Controlled Ventilation
  – Exhaust Stack Velocity
  – Low Flow High Efficiency Fume Hoods
• Shuttle Bus Fleet Biodiesel Retrofit
• Real Time Building Commissioning
• Solar Power
Low Flow / High Efficiency
          Fume Hoods
• Cal/OSHA requirement of 100 FPM
  capture velocity
• Other 49 States do not have this
  requirement and can use low flow fume
  hoods
• UCI is working with Cal/ OSHA to
  complete a study showing that low flow
  fume hoods provide equivalent protection
  as traditional hoods at 100 FPM
EH&S Partnerships for success!
•   UC - Irvine EH&S Department
•   The Henry Samueli School of Engineering
•   Cal / OSHA
•   Tom Smith & James Fraley, Consultants
•   Fisher Hamilton – Fume Hood Donation
•   Labconco – Fume Hood Donation
•   Lab Crafters – Fume Hood Donation
•   Kewaunee – Fume Hood Donation
Low Flow Fume Hood Study
     Methodology & Results
• ASHRAE 110 Containment Test
• Human As Mannequin (HAM)
• Real world conditions
  – Loaded hood
  – Cross drafts
  – Walk‐bys
Highest Average Concentration for Tracer Gas Tests:
 Maximum 5-minute average tracer gas concentrations per condition
Low Fume Hood Study
           Conclusion

• Study showed that low flow fume hoods
  operating at 70 -80 FPM do provide
  equivalent protection to conventional
  hoods at an 18 inch sash height
Agenda
• Lab Building Energy Projects
  – Centralized Demand Controlled Ventilation
  – Exhaust Stack Velocity
  – Low Flow Fume Hoods
• Shuttle Bus Fleet Biodiesel Retrofit
• Real Time Building Commissioning
• Solar Power
Real Time Building
                   Commissioning
                  Building                            Sqft       Cost
                Engineering Unit 3                    122,470   $50,404,000

       Social & Behavioral Sciences Building          116,143   $40,743,180


               Humanities Building                    74,919    $28,997,000

            Medical Education Building                66,906    $30,018,007

        Steinhaus Hall Exterior Renovation            112,857   $4,620,000

                   Arts Building                      59,492    $33,764,007

 UCI MC Clinical Laboratory Replacement Building      48,000    $32,813,000


New University Hospital Shell Space Completion/Site   63,695    $96,625,000
                  Improvements


        Stem Cell Research Center Building            100,635   $46,257,931

                Law School Library                    21,800    $1,974,845
Real Time Building
          Commissioning

•   Energy savings can be significant when
    systems are operating at peak.
•   Design and Construction Services,
    Facilities Management, and EH&S are
    consistently challenged with systems
    performance once the user moves in.
•   Post occupancy survey.
Real Time Building
          Commissioning
Working toward making this program
 happen on campus
  – Developed a Lab Design guide to survey the
    renovation and building of lab space
    • Given to contractors in the “SCHEMATIC DESIGN”
      phase of a project
  – Established buy-in from D&CS and FM on
    approach
Real Time Building
       Commissioning
      Follow up Systems
– Team of EH&S, D&CS & FM personnel with
  the appropriate knowledge
– Create a timeline after move in
– Create an agreement between EH&S, FM and
  D&CS as to who fixes/pays for issues
Real Time Building
           Commissioning
• Study Croul Hall, Cal IT2, and other new
  buildings that have issues after move in
• Create a report that outlines the potential
  energy savings and maintenance issues
Agenda
• Lab Building Energy Projects
  – Centralized Demand Controlled Ventilation
  – Exhaust Stack Velocity
  – Low Flow Fume Hoods
• Shuttle Bus Fleet Biodiesel Retrofit
• Real Time Building Commissioning
• Solar Power
Solar Power

• UCI has partnered with So-Cal Edison to install
  solar panels on our south facing buildings
• Presently over 9 buildings generating over 900
  KW DC, currently more being installed!
• No cost to the university
• University to take ownership after 5 years
EH&S Workload Challenge

  This energy efficiency movement
   has increased our calls and our
involvement with building practices
   related to energy efficiency and
 customer service in a challenging
              budget year
EH&S Workload Challenge
•   Indoor Air Quality calls – Odors
•   Indoor Air Quality calls ‐ Temperature
•   Water Temperature calls
•   Group presentations on building changes
•   Solar power array calls on health effects
•   Shrinking staff to handle the above
Energy Efficiency on Campus
Balancing Safety & Energy Savings
     A Summary of Initiatives


             Questions?
   Marc Gomez, Dick Sun, Joe Rizkallah
   magomez@uci.edu, dtsun@uci.edu, jar@uci.edu

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Cshema 2009 Master Energy

  • 1. Energy Efficiency on Campus Balancing Safety & Energy Savings A Summary of Initiatives Marc Gomez, Dick Sun, Joe Rizkallah magomez@uci.edu, dtsun@uci.edu, jar@uci.edu
  • 2. University of California, Irvine Large research university $16M annual utilities budget Lab buildings consume 2/3 of campus energy Many energy initiatives to reduce carbon footprint
  • 3. Campus Energy $avings Challenge Recipe for Success Team Synergy Engineers Safety Management Supportive Users/ Visionary & Researchers Supportive Upper Facility Management Managers Patience
  • 4. Agenda • Lab Building Energy Projects – Centralized Demand Controlled Ventilation – Exhaust Stack Velocity – Low Flow Fume Hoods • Shuttle Bus Fleet Biodiesel Retrofit • Real Time Building Commissioning • Solar Power
  • 5. Centralized Demand Controlled Ventilation This Initiative: Does Centralized Demand Controlled Ventilation (CDCV) Allow Us to Reduce Ventilation Rates and Save Energy Without Compromising Safety?
  • 6. Centralized Demand Controlled Ventilation Lab Ventilation Rates • Recommended range 4 to 12 air changes per hour • Often set at a “constant rate” 24/7 • Usually excessive during low-level process activity or non-occupancy • Explore possibility of “set back” based on lab pollutant concentration
  • 7. Components of Centralized Demand Controlled Ventilation (CDCV) “Creating a Smart Lab”
  • 8.
  • 9. CDCV & Energy $avings Monitor Air Contaminants Reduce air changes per hour (ACH) if no contaminants detected Increase air changes per hour (ACH) when contaminants detected
  • 10. CDCV & Energy $avings Challenge Balance energy savings & safety imiz e Co Witho Max gy mp rom ut Ener s Saf isin g S avin ety g
  • 11. CDCV Effectiveness Study • Controlled spills ‐ 500 ml of acetone • 4 ach ventilation rate • Acetone measurements  with CDCV and handheld  photo‐ionization detector  • CDCV ventilation activation level: 0.5 ppm • CDCV polling interval time: 14‐17 minutes
  • 12. CDCV Study Results - 1 • System effective at sensing most chemicals • Polling time can delay spill detection • Did see a 6,100 cfm air volume reduction over the month study • System payback is 2-5 years
  • 13. CDCV Study Results - 2 • System provides information we don’t normally have: – Contaminant concentrations – Notifies EH&S and Facilities staff • Additional study needed to further test system effectiveness
  • 14. Agenda • Lab Building Energy Projects – Centralized Demand Controlled Ventilation – Exhaust Stack Velocity – Low Flow Fume Hoods • Shuttle Bus Fleet Biodiesel Retrofit • Real Time Building Commissioning • Solar Power
  • 15. Lab Building Exhaust Stack Discharge Energy Reduction Study
  • 16. Exhaust Stack Velocity This Initiative: Can We Reduce Lab Building Exhaust Discharge Rates & Achieve Real Energy Savings Without Compromising Safety?
  • 17. Lab Exhaust Diagram Animated Wind Re-Entrainment Exhaust Fan Bypass Damper of Contaminated Air Plenum Supply Fan Duct Balcony Fume Hood
  • 18. Energy Costs and Savings Building Actions Savings Payback Sprague ♦ Do not modify exhaust stack heights 400,000 1.7 years Hall ♦ Install Variable Frequency Drives (VFD) on each fan kW- ♦ Disable or remove the existing bypass dampers hr/year ♦ Set the minimum exhaust flow per stack to 25,000 $48K/year cfm (from 55,000 cfm) Natural ♦ Increase stacks by 4 feet 340,000 3.7 to 5.3 Sciences 1 ♦ Install VFD on fans kW- years ♦ Install wind responsive equipment (consist of two hr/year anemometers and a logic contoller) $41K/year ♦ Reduce exhaust fan flows Biological General Laboratory 510,000 1.6 Years Sciences 3 ♦ Increase stack heights by 5 feet kW- ♦ Reduce flow to 40,000 cfm/stack (from 53,000 cfm) hr/year $61K/year BSL 3 Lab 49,000 5.1 years ♦ Increase stack heights to 4 feet kW- ♦ Reduce flow to 19,000 cfm/stack (from 22,000 cfm) hr/year $6K/year
  • 19.
  • 20. Exhaust Study Results What we learned: • Wind tunnel testing, as it is used in design, is conservative • Field dispersion studies are not performed on new or renovated exhaust systems • Energy savings can be realized • Didn’t find a “one size fits all” solution
  • 21. Agenda • Lab Building Energy Projects – Centralized Demand Controlled Ventilation – Exhaust Stack Velocity – Low Flow Fume Hoods • Shuttle Bus Fleet Biodiesel Retrofit • Real Time Building Commissioning • Solar Power
  • 23. Project Summary • UC Irvine student supported shuttle bus system carries 1.2 million passengers per year • Goal was not just a cleaner emissions fleet, but to make the fleet essentially carbon- neutral • Converted campus shuttle bus fleet from diesel to 100% biodiesel (B100) fuel • Decrease NOx emissions
  • 24. Biodiesel Study Results Percent Reduction/Increase Diesel to B100 Pollutant Type B100 B100 w/NOx Control Smog forming & NOx +19.5% -28.4% criteria pollutant CO Criteria pollutant -48% -98.7% The other pollutants (PM, HC, SO2, toxic air contaminants – PAHs) were not tested because there is enough published data  available that confirms the other pollutants decrease and/or remain the same when using biodiesel fuels.
  • 25. Conclusion Overall advantages of using biodiesel includes: – Reduces dependence on fossil fuels – Eliminates SO2 because biodiesel does not contain sulfur. – Reduces the emission of particulates, small particles of solid combustion products, by as much as 65 percent (National Biodiesel Board, 2004) – Conversion has reduced annual campus CO2 emissions by approximately 480 tons.1 1Assumes that 100% of fuel consumed is carbon-neutral. Data is based on a national study of effects of biodiesel usage in buses. Life cycle emissions reductions for CO2 from the use of B100 are 78% and 15.7% for B20.
  • 26. Agenda • Lab Building Energy Projects – Centralized Demand Controlled Ventilation – Exhaust Stack Velocity – Low Flow High Efficiency Fume Hoods • Shuttle Bus Fleet Biodiesel Retrofit • Real Time Building Commissioning • Solar Power
  • 27. Low Flow / High Efficiency Fume Hoods • Cal/OSHA requirement of 100 FPM capture velocity • Other 49 States do not have this requirement and can use low flow fume hoods • UCI is working with Cal/ OSHA to complete a study showing that low flow fume hoods provide equivalent protection as traditional hoods at 100 FPM
  • 28. EH&S Partnerships for success! • UC - Irvine EH&S Department • The Henry Samueli School of Engineering • Cal / OSHA • Tom Smith & James Fraley, Consultants • Fisher Hamilton – Fume Hood Donation • Labconco – Fume Hood Donation • Lab Crafters – Fume Hood Donation • Kewaunee – Fume Hood Donation
  • 29. Low Flow Fume Hood Study Methodology & Results • ASHRAE 110 Containment Test • Human As Mannequin (HAM) • Real world conditions – Loaded hood – Cross drafts – Walk‐bys
  • 30.
  • 31. Highest Average Concentration for Tracer Gas Tests: Maximum 5-minute average tracer gas concentrations per condition
  • 32. Low Fume Hood Study Conclusion • Study showed that low flow fume hoods operating at 70 -80 FPM do provide equivalent protection to conventional hoods at an 18 inch sash height
  • 33. Agenda • Lab Building Energy Projects – Centralized Demand Controlled Ventilation – Exhaust Stack Velocity – Low Flow Fume Hoods • Shuttle Bus Fleet Biodiesel Retrofit • Real Time Building Commissioning • Solar Power
  • 34. Real Time Building Commissioning Building Sqft Cost Engineering Unit 3 122,470 $50,404,000 Social & Behavioral Sciences Building 116,143 $40,743,180 Humanities Building 74,919 $28,997,000 Medical Education Building 66,906 $30,018,007 Steinhaus Hall Exterior Renovation 112,857 $4,620,000 Arts Building 59,492 $33,764,007 UCI MC Clinical Laboratory Replacement Building 48,000 $32,813,000 New University Hospital Shell Space Completion/Site 63,695 $96,625,000 Improvements Stem Cell Research Center Building 100,635 $46,257,931 Law School Library 21,800 $1,974,845
  • 35. Real Time Building Commissioning • Energy savings can be significant when systems are operating at peak. • Design and Construction Services, Facilities Management, and EH&S are consistently challenged with systems performance once the user moves in. • Post occupancy survey.
  • 36. Real Time Building Commissioning Working toward making this program happen on campus – Developed a Lab Design guide to survey the renovation and building of lab space • Given to contractors in the “SCHEMATIC DESIGN” phase of a project – Established buy-in from D&CS and FM on approach
  • 37. Real Time Building Commissioning Follow up Systems – Team of EH&S, D&CS & FM personnel with the appropriate knowledge – Create a timeline after move in – Create an agreement between EH&S, FM and D&CS as to who fixes/pays for issues
  • 38. Real Time Building Commissioning • Study Croul Hall, Cal IT2, and other new buildings that have issues after move in • Create a report that outlines the potential energy savings and maintenance issues
  • 39. Agenda • Lab Building Energy Projects – Centralized Demand Controlled Ventilation – Exhaust Stack Velocity – Low Flow Fume Hoods • Shuttle Bus Fleet Biodiesel Retrofit • Real Time Building Commissioning • Solar Power
  • 40. Solar Power • UCI has partnered with So-Cal Edison to install solar panels on our south facing buildings • Presently over 9 buildings generating over 900 KW DC, currently more being installed! • No cost to the university • University to take ownership after 5 years
  • 41.
  • 42. EH&S Workload Challenge This energy efficiency movement has increased our calls and our involvement with building practices related to energy efficiency and customer service in a challenging budget year
  • 43. EH&S Workload Challenge • Indoor Air Quality calls – Odors • Indoor Air Quality calls ‐ Temperature • Water Temperature calls • Group presentations on building changes • Solar power array calls on health effects • Shrinking staff to handle the above
  • 44. Energy Efficiency on Campus Balancing Safety & Energy Savings A Summary of Initiatives Questions? Marc Gomez, Dick Sun, Joe Rizkallah magomez@uci.edu, dtsun@uci.edu, jar@uci.edu