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DEVESH KUMAR Position:- Plant Head
E-Mail: deveshkumar.y@rediffmail.com ~ Mobile: +91-9917592315 / +91-8273635509
Job Objective:-
Seeking senior level assignments in Manufacturing/ Production &
Production planning & controlling /New Product Development with an
organization of repute preferably in Automobile sector
Location Preference: Delhi & NCR / Haridwar / Panth Nagar/ Anywhere in
india.
Profile Summary :-
A competent professional with 17 Years of Experience in Manufacturing, Production, &
Production Planning & Controlling ,New Product Development, Purchase and Quality
Control/Assurance. Skillful in executing process Finalization for New Component as well
as supplier Up gradation. Highly skilled in Project Management activities including
planning, scheduling and implementing plant capacity enhancement activities, Techno-
commercial activities, Vendor Development, implementation of SOP, quality and safety
guidelines.
Effective in Liasioning and networking with people across hierarchical levels for
smooth task execution, and achievement of organizational goals. Demonstrated
abilities in working on production initiatives, thereby meeting the targets & achieving
annual costs savings .Gained exposure in cost optimization, technology transfer,
workstation simplification, productivity enhancement, layout optimization and
training. Diligent communicator with strong relationship building & leadership skill and
multi - tasking abilities.
Core Competencies:-
• Managing Overall Operations with a view to ensure timely accomplishment of
production targets within the time & cost parameters
• Overseeing overall Procurement activities, implementing effective techniques to
bring efficiency in operations, improve quality standards & achieve maximum cost
savings
• Handling budgeting for production / machinery and manpower as well as production
activities of the manufacturing division & preparing weekly rolling plan &
responsible for delivery on time
• Minimizing performance bottlenecks for achieving high productivity with minimum
consumption of material & machine and monitoring expenses
• Implementing Quality Management System and ensuring adherence to the same
while ensuring compliance of various quality measures
• Directing, leading and motivating workforce and imparting continuous on job
training for accomplishing greater operational effectiveness/ efficiency
Employment Details :-
16th
Sep-2016 to till Date - Working in Ghaziabad Precision Product Ltd, Sitarganj
Designation -- Plant Head
26th August 2010 – 15th
September-2016 : Bajajsons Ltd., Roorkee, Haridwar
Growth Path:-
26th
Augusr-'2010 To May 20 13 - Manager (Production)
May'2013 To 15th
September -2016 - Seniour Manager/ AGM (Manufacturing)
Mar’05 To Aug’10: BOSS Gears Ltd., Gurgaon, Haryana as Asst. Manager - Production Dept.
Jul’03 - Mar’05: AMTEK India Ltd., Gurgaon, Haryana as Senior Engineer - Production Dept.
Jun’2000 - Jul’03: FCC RICO Ltd., Gurgaon, Haryana as Engineer – Production Dept.
Key Result Areas :-
• Efficiently Managing a team of 36 people and 527workforce.
• Responsible for procurement of Raw Materials as per requirement of production in coordination with
Purchase Department
• Accountable for complete manufacturing processes & new developments
• Consistently achieving monthly production target as per the commitment to customers
• Generating MIS and providing report to Managing Director Daily basis& Monthly basis; preparing
MRM on monthly basis
• Carrying out capability assessment at man, machine and process by calculating total cutting hours,
line balancing, capacity calculation, capacity planning and process establishment as per Lean
Manufacturing
• Developing estimate for raw material, tools, jigs & fixture and receiving gauges on monthly basis
• Training the team on regular basis to improve quality of components
• Overcoming rejection &rework and planning cost control in coordination with Dispatch & Marketing
Division
• Ensuring general discipline & team relation as per defined work culture
• Involved in analyzing customer quality complaints & working towards improving system to reduced
quality constraints
• Working towards implementing PPAP, FMEA & PQCS
• Effectively handling sophisticated machine like CNC Turning, Milling, Grinding, SPM, GPM, Press Machine
for proper utilization
• Resolving quality problem which occurs during process of machining & assembly of parts through 7QC
Tools & measuring instrument like Vernier Caliper, Micrometer, Dial Indicator, Height Gauge, Air
Gauge, etc.
• Charting out plans for effective utilization of Jigs & Fixtures to increase production or reduce setup
time through SMED
• Conducting time study for cycle & line balancing for increasing production
• Driving continuous improvements (KAIZEN) for utilization of all resources (Man, Machine, Material) with
better quality & low cost
Highlights :-
Bajajsons Limited ,Roorkee.(U.K.)
• Enhanced plant turnover from 2.5 Crore to 8.0 Crore by increasing production
• Distinction of having established and balanced the production line for safety component Under
bracket Assembly ,Stem complete steering assembly for HMCL, Haridwar and Bajaj Auto Ltd.,
Rudrapur.
• Played a major role in establishing Production Line for Brake Cam V to V supply via Rockman,
Haridwar to HMCL, Haridwar
• Achieved plant turnover from 2.5 Crore to 8.0 Crore by increasing production & Capacity.
FCC Rico Limited ,Gurgaon .(Haryana)
• Successfully increased the productivity by:
• 12% at drilling and boring operations through tooling improvement
• 7% through line balancing
• Essayed a stellar role in increasing production on SPM Machine from 800 to 1400 pcs. per shift
Technical Skills:-
CNC Exposure: Programming, Setting & Maintenance of CNC Machine like VMC, HMC, Lathe
Grinding & GPM, SPM, Press Machine, Assembly of Clutch, CNC Plung Grinder
Cylindrical Grinding, Centre less Grinder, Induction Hardening Machine,
Hobbing Machine, Vertical Broach, Sandblast Machine, Shot Blasting, Gas
Carburizing Furnace, Seal quench Furnace, Nitriding Furnace , Foundry Shop
etc.
Computer Skills: Windows OS XP, Vista, DOS, MS-Office, SAP,ERP, RAMCO ERP WindChill, Lotus
Notes, MS Outlook, Internet Applications and Computer Networking, etc.
Inspection Skills: All types of Precision Measuring Instruments (UTM, Roundness Tester & Gear
Tester, Profile Projector, Roughness Tester, etc.)
Systems: ISO-9000, 14000, OSHAS 18000 & T.S 16949, 5S, TPM, OEE & SPC, etc.
Education:-
• Diploma in Mechanical Engineering (with Honours) from B.T.E., Lucknow (U.P.) in 2000 with 80%
• B.Sc. from BRA University, Agra in 1997 with 51%
Trainings:-
• Undergone training provided by Lucas-TVS on Lean Manufacturing
Personal Details :-
Date of Birth: 11th
June, 1977
Address: H. No. 2272, Meera Katra, Shikohabad, Dist. - Firozabad (U.P.) India
Languages Known: English and Hindi
Devesh kumar

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123

  • 1. DEVESH KUMAR Position:- Plant Head E-Mail: deveshkumar.y@rediffmail.com ~ Mobile: +91-9917592315 / +91-8273635509 Job Objective:- Seeking senior level assignments in Manufacturing/ Production & Production planning & controlling /New Product Development with an organization of repute preferably in Automobile sector Location Preference: Delhi & NCR / Haridwar / Panth Nagar/ Anywhere in india. Profile Summary :- A competent professional with 17 Years of Experience in Manufacturing, Production, & Production Planning & Controlling ,New Product Development, Purchase and Quality Control/Assurance. Skillful in executing process Finalization for New Component as well as supplier Up gradation. Highly skilled in Project Management activities including planning, scheduling and implementing plant capacity enhancement activities, Techno- commercial activities, Vendor Development, implementation of SOP, quality and safety guidelines. Effective in Liasioning and networking with people across hierarchical levels for smooth task execution, and achievement of organizational goals. Demonstrated abilities in working on production initiatives, thereby meeting the targets & achieving annual costs savings .Gained exposure in cost optimization, technology transfer, workstation simplification, productivity enhancement, layout optimization and training. Diligent communicator with strong relationship building & leadership skill and multi - tasking abilities. Core Competencies:- • Managing Overall Operations with a view to ensure timely accomplishment of production targets within the time & cost parameters • Overseeing overall Procurement activities, implementing effective techniques to bring efficiency in operations, improve quality standards & achieve maximum cost savings • Handling budgeting for production / machinery and manpower as well as production activities of the manufacturing division & preparing weekly rolling plan & responsible for delivery on time • Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material & machine and monitoring expenses • Implementing Quality Management System and ensuring adherence to the same while ensuring compliance of various quality measures • Directing, leading and motivating workforce and imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency
  • 2. Employment Details :- 16th Sep-2016 to till Date - Working in Ghaziabad Precision Product Ltd, Sitarganj Designation -- Plant Head 26th August 2010 – 15th September-2016 : Bajajsons Ltd., Roorkee, Haridwar Growth Path:- 26th Augusr-'2010 To May 20 13 - Manager (Production) May'2013 To 15th September -2016 - Seniour Manager/ AGM (Manufacturing) Mar’05 To Aug’10: BOSS Gears Ltd., Gurgaon, Haryana as Asst. Manager - Production Dept. Jul’03 - Mar’05: AMTEK India Ltd., Gurgaon, Haryana as Senior Engineer - Production Dept. Jun’2000 - Jul’03: FCC RICO Ltd., Gurgaon, Haryana as Engineer – Production Dept. Key Result Areas :- • Efficiently Managing a team of 36 people and 527workforce. • Responsible for procurement of Raw Materials as per requirement of production in coordination with Purchase Department • Accountable for complete manufacturing processes & new developments • Consistently achieving monthly production target as per the commitment to customers • Generating MIS and providing report to Managing Director Daily basis& Monthly basis; preparing MRM on monthly basis • Carrying out capability assessment at man, machine and process by calculating total cutting hours, line balancing, capacity calculation, capacity planning and process establishment as per Lean Manufacturing • Developing estimate for raw material, tools, jigs & fixture and receiving gauges on monthly basis • Training the team on regular basis to improve quality of components • Overcoming rejection &rework and planning cost control in coordination with Dispatch & Marketing Division • Ensuring general discipline & team relation as per defined work culture • Involved in analyzing customer quality complaints & working towards improving system to reduced quality constraints • Working towards implementing PPAP, FMEA & PQCS • Effectively handling sophisticated machine like CNC Turning, Milling, Grinding, SPM, GPM, Press Machine for proper utilization • Resolving quality problem which occurs during process of machining & assembly of parts through 7QC Tools & measuring instrument like Vernier Caliper, Micrometer, Dial Indicator, Height Gauge, Air Gauge, etc. • Charting out plans for effective utilization of Jigs & Fixtures to increase production or reduce setup time through SMED • Conducting time study for cycle & line balancing for increasing production • Driving continuous improvements (KAIZEN) for utilization of all resources (Man, Machine, Material) with better quality & low cost Highlights :- Bajajsons Limited ,Roorkee.(U.K.) • Enhanced plant turnover from 2.5 Crore to 8.0 Crore by increasing production • Distinction of having established and balanced the production line for safety component Under bracket Assembly ,Stem complete steering assembly for HMCL, Haridwar and Bajaj Auto Ltd., Rudrapur.
  • 3. • Played a major role in establishing Production Line for Brake Cam V to V supply via Rockman, Haridwar to HMCL, Haridwar • Achieved plant turnover from 2.5 Crore to 8.0 Crore by increasing production & Capacity. FCC Rico Limited ,Gurgaon .(Haryana) • Successfully increased the productivity by: • 12% at drilling and boring operations through tooling improvement • 7% through line balancing • Essayed a stellar role in increasing production on SPM Machine from 800 to 1400 pcs. per shift Technical Skills:- CNC Exposure: Programming, Setting & Maintenance of CNC Machine like VMC, HMC, Lathe Grinding & GPM, SPM, Press Machine, Assembly of Clutch, CNC Plung Grinder Cylindrical Grinding, Centre less Grinder, Induction Hardening Machine, Hobbing Machine, Vertical Broach, Sandblast Machine, Shot Blasting, Gas Carburizing Furnace, Seal quench Furnace, Nitriding Furnace , Foundry Shop etc. Computer Skills: Windows OS XP, Vista, DOS, MS-Office, SAP,ERP, RAMCO ERP WindChill, Lotus Notes, MS Outlook, Internet Applications and Computer Networking, etc. Inspection Skills: All types of Precision Measuring Instruments (UTM, Roundness Tester & Gear Tester, Profile Projector, Roughness Tester, etc.) Systems: ISO-9000, 14000, OSHAS 18000 & T.S 16949, 5S, TPM, OEE & SPC, etc. Education:- • Diploma in Mechanical Engineering (with Honours) from B.T.E., Lucknow (U.P.) in 2000 with 80% • B.Sc. from BRA University, Agra in 1997 with 51% Trainings:- • Undergone training provided by Lucas-TVS on Lean Manufacturing Personal Details :- Date of Birth: 11th June, 1977 Address: H. No. 2272, Meera Katra, Shikohabad, Dist. - Firozabad (U.P.) India Languages Known: English and Hindi Devesh kumar