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Week 13


Vibration Measurement




                             1
Week 13


      Vibration Measurement Scheme
         x, v, a, F                       amplified signal




                      electrical signal                      signal data


The type of vibration measuring instrument used will depend on:
- The expected range of frequencies and amplitudes
- The size of machine / structure involved
- Conditions of operation of the machine / structure
- Type of data processing used

                                                                                2
Week 13


Dynamic Testing of Machine/Structure
Dynamic testing is a valuable complement to dynamic analysis
Modal testing:
    Natural frequencies
    Damping
    Mode shapes
Operational testing:
    In-service loads
        Various cases
        Often random



                                                                    3
Week 13


Dynamic Testing of Machine/Structure
          Measurement Hardware




                                       4
Week 13


                     Transducer

A transducer translates changes in mechanical quantities (such
as displacement, velocity, acceleration or force) into electrical
signals (such as voltage or current).
The size of the transducer is importatn
    Especially when measuring small structures
    Ideally should not influence the structure’s dynamics
    through added mass or stiffness
    Analytical models often include effects of transducer mass




                                                                    5
Week 13


      Variable Resistance Transducer




   R ∞ ε ∞ x(t)

Mechanical motion produces a change in
electrical resistance of the strain gage, which
in turn causes a change in the output voltage
or current.
                                                       6
Week 13


  Variable Resistance Transducer




R ∞ ε ∞ x(t)          Wheatstone bridge, sensitive
                        to small changes in R




                                               7
Week 13


         Piezoelectric Transducer

                                  Piezoelectric material, such
                                  as quartz and Rochelle salt,
                              E   generate electrical charge
                                  when given deformation or
                                  mechanical stress.




                                                  crystal

Piezoelectric accelerometer                                      8
Week 13


      Electrodynamic Transducer


                                Voltage ~ Velocity




                                Current ~ Force




The movement of the coil in a
magnetic field produces a
voltage Vout.
                                                     9
Week 13


                                 LVDT


                                               Linear Variable Differential
                                                 Transformers:
                                               - coils and magnetic core
                                               - output voltage depends on
                                                 the axial displacement of
                                                 the core
                                               - Displacement transducer

- Insensitivity to temperature
- Mass of core restricts application
- Best for low frequency, high displacement application
                                                                              10
Week 13


                   Vibration Pick-ups
  Instruments that measure vibrations, e.g. vibrometer, accelerometer.
Most commonly used pick-ups are known as seismic instruments
        - a mass-spring-damper system in a cage        inertial sensor
        - a certain type of transducer is integrated in the instrument.
        - fastened onto the vibrating body




                                                                              11
Week 13


Vibration Pick-ups




                         12
Week 13


                          Vibrometer
- Measures the displacement of a vibrating body
- Works in the right (blue) range where r >= 3    Z/Y = 1


                               if
Recorded z(t) lags from
        measured y(t)




                                                                13
Week 13


                      Accelerometer
Measures the acceleration of a vibrating body, from which the velocity and
displacement are obtained by integration.




                                         recorded z(t)ωn2 lags from the
                                          acceleration of the base ytt(t)    14
Week 13


Accelerometer




                Works in this range




                                      15
Week 13


                  Vibration Exciter

Application:
- in the determination of the dynamic characteristics of
  machines and structures;
- In fatigue testing of material.
Types: mechanical, electromagnetic/electrodynamic, hydraulic.
Also known as ‘shakers’.




                                                                16
Week 13


Mechanical Exciter




                         17
Week 13


Mechanical Exciter




                         18
Week 13


          Electrodynamic Shaker

Also known as electromagnetic exciter.
A reverse of the electrodynamic transducer.
Apply a force through a range of frequencies (harmonic or
 random input)




                                                                19
Week 13


Electrodynamic Shaker

             - Current (A) passes through coil
             - Generates force F (N) ~ I (A)
             - Generates magnetic flux
               intensity B (Tesla)

                      F = BIl
              l : length of coil
             This accelerates the component
              on the shaker table.
             AC: F harmonic
             DC: F constant


                                               20
Week 13


Signal Conditioning




                          21
Week 13


Signal Analyzer




                      22
Week 13


Signal Analyzer




                      23
Week 13


Impulse Testing




                      24
Week 13

Relationship between components and
          vibration spectrum




                                    25

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Vibration measurement instrumentation and techniques

  • 2. Week 13 Vibration Measurement Scheme x, v, a, F amplified signal electrical signal signal data The type of vibration measuring instrument used will depend on: - The expected range of frequencies and amplitudes - The size of machine / structure involved - Conditions of operation of the machine / structure - Type of data processing used 2
  • 3. Week 13 Dynamic Testing of Machine/Structure Dynamic testing is a valuable complement to dynamic analysis Modal testing: Natural frequencies Damping Mode shapes Operational testing: In-service loads Various cases Often random 3
  • 4. Week 13 Dynamic Testing of Machine/Structure Measurement Hardware 4
  • 5. Week 13 Transducer A transducer translates changes in mechanical quantities (such as displacement, velocity, acceleration or force) into electrical signals (such as voltage or current). The size of the transducer is importatn Especially when measuring small structures Ideally should not influence the structure’s dynamics through added mass or stiffness Analytical models often include effects of transducer mass 5
  • 6. Week 13 Variable Resistance Transducer R ∞ ε ∞ x(t) Mechanical motion produces a change in electrical resistance of the strain gage, which in turn causes a change in the output voltage or current. 6
  • 7. Week 13 Variable Resistance Transducer R ∞ ε ∞ x(t) Wheatstone bridge, sensitive to small changes in R 7
  • 8. Week 13 Piezoelectric Transducer Piezoelectric material, such as quartz and Rochelle salt, E generate electrical charge when given deformation or mechanical stress. crystal Piezoelectric accelerometer 8
  • 9. Week 13 Electrodynamic Transducer Voltage ~ Velocity Current ~ Force The movement of the coil in a magnetic field produces a voltage Vout. 9
  • 10. Week 13 LVDT Linear Variable Differential Transformers: - coils and magnetic core - output voltage depends on the axial displacement of the core - Displacement transducer - Insensitivity to temperature - Mass of core restricts application - Best for low frequency, high displacement application 10
  • 11. Week 13 Vibration Pick-ups Instruments that measure vibrations, e.g. vibrometer, accelerometer. Most commonly used pick-ups are known as seismic instruments - a mass-spring-damper system in a cage inertial sensor - a certain type of transducer is integrated in the instrument. - fastened onto the vibrating body 11
  • 13. Week 13 Vibrometer - Measures the displacement of a vibrating body - Works in the right (blue) range where r >= 3 Z/Y = 1 if Recorded z(t) lags from measured y(t) 13
  • 14. Week 13 Accelerometer Measures the acceleration of a vibrating body, from which the velocity and displacement are obtained by integration. recorded z(t)ωn2 lags from the acceleration of the base ytt(t) 14
  • 15. Week 13 Accelerometer Works in this range 15
  • 16. Week 13 Vibration Exciter Application: - in the determination of the dynamic characteristics of machines and structures; - In fatigue testing of material. Types: mechanical, electromagnetic/electrodynamic, hydraulic. Also known as ‘shakers’. 16
  • 19. Week 13 Electrodynamic Shaker Also known as electromagnetic exciter. A reverse of the electrodynamic transducer. Apply a force through a range of frequencies (harmonic or random input) 19
  • 20. Week 13 Electrodynamic Shaker - Current (A) passes through coil - Generates force F (N) ~ I (A) - Generates magnetic flux intensity B (Tesla) F = BIl l : length of coil This accelerates the component on the shaker table. AC: F harmonic DC: F constant 20
  • 25. Week 13 Relationship between components and vibration spectrum 25