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MBR's outlook on steel & ferro-silicon by Amy Bennett November 2013
1.
MBR’s Outlook on Steel & Ferrosilicon
November 2013
Amy Bennett Principal Consultant
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2.
Disclaimer:
Prices and other information contained in this presentation have been
obtained by us from various sources believed to be reliable. This
information has not been independently verified by us. Those prices and
price indices that are evaluated or calculated by us represent an
approximate evaluation of current levels based upon dealings (if any) that
may have been disclosed prior to publication to us. Such prices are collated
through regular contact with producers, traders, dealers, brokers and
purchasers although not all market segments may be contacted prior to the
evaluation, calculation, or publication of any specific price or index.
Actual transaction prices will reflect quantities, grades and qualities,
credit terms, and many other parameters. The prices are in no sense
comparable to the quoted prices of commodities in which a formal futures
market exists.
Evaluations or calculations of prices and price indices by us are based upon
certain market assumptions and evaluation methodologies, and may not conform
to prices or information available from third parties. There may be errors
or defects in such assumptions or methodologies that cause resultant
evaluations to be inappropriate for use. Your use or reliance on any prices
or other information published by us is at your sole risk. Neither we nor
any of our providers of information make any representations or warranties,
express or implied as to the accuracy, completeness or reliability of any
advice, opinion, statement or other information forming any part of the
published information or its fitness or suitability for a particular purpose
or use. Neither we, nor any of our officers, employees or representatives
shall be liable to any person for any losses or damages incurred, suffered
or arising as a result of use or reliance on the prices or other information
contained in this publication, howsoever arising, including but not limited
to any direct, indirect, consequential, punitive, incidental, special or
Market losses or expenses.
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Global Steel Production (m tonnes)
1,800
Rest of World (LHS)
China (LHS)
China % of total (RHS)
60%
1,600
55%
1,400
1,200
50%
1,000
45%
800
600
40%
400
35%
200
0
30%
2008
2009
2010
2011
2012
2013f
2014f
China has been and will continue to be the major contributor to global steel production growth
Global crude steel output is poised to rise about 2.5% in 2013
China’s share of total crude steel output is forecast to rise to 49% this year
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4.
Global Steel Production (m tonnes)
Asia & Oceania
1,600
North America
Eastern Europe & CIS
1,800
Africa & Middle East
South America
2,000
Western Europe
1,400
1,200
1,000
800
600
400
200
0
2008
2009
2010
2011
2012
2013f
2014f
Asia dominates global steel output
China accounts for about 70%of the Asia/Oceania total
Chinese crude steel production growth rates expected to slow to around 4-5% per annum
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5.
Global Steel Output Growth (% change year-on-year)
50%
40%
30%
20%
10%
0%
-10%
Western Europe
Africa & Middle East
Asia & Oceania
-30%
Eastern Europe & CIS
North America
-20%
Total
-40%
2009
2010
2011
2012
2013f
2014f
Asian steel output growth has remained positive over the period, supporting global growth
Growth in Europe and North America has been volatile in recent years
After declining in 2013, steel output in Europe and North America is poised to rise in 2014
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6.
Quarterly Crude Steel Production (% Change Y-o-Y)
25%
20%
15%
10%
5%
0%
-5%
-10%
-15%
-20%
-25%
Latin America
China
CIS
Total World
Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3
10 10 11 11 11 11 12 12 12 12 13 13 13
30%
25%
20%
15%
10%
5%
0%
-5%
-10%
-15%
-20%
USA
Europe
Japan
Total World
Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3
10 10 11 11 11 11 12 12 12 12 13 13 13
Growth in emerging markets (left chart) has far outpaced growth in mature markets (right chart) this year
Emerging markets (excluding the CIS) have posted impressive growth thus far in 2013
Mature markets showed year-on-year growth in Q3 2013 and we expect this trend to continue into 2014
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7.
Chinese Output vs. Capacity Utilisation
70
100
65
90
60
80
55
70
50
60
45
m tonnes (LHS)
% (RHS)
50
40
40
35
30
30
20
Aug Nov Feb May Aug Nov Feb May Aug Nov Feb May Aug Nov Feb May Aug
09 09 10 10 10 10 11 11 11 11 12 12 12 12 13 13 13
Crude steel production and utilisation moving together suggest that capacity has been on the rise in China
despite attempts to close inefficient capacity
Small inefficient capacity has been replaced by larger furnaces
Mills are running near full capacity contributing to over-supply and pressure on domestic steel prices
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8.
US capacity utilisation vs. domestic FeSi prices
100
1.20
90
1.10
1.00
80
0.90
%
0.80
60
Utilisation [LHS]
50
0.70
FeSi [RHS]
0.60
40
0.50
Oct
10
$/lb
70
Feb
11
Jun
11
Oct
11
Feb
12
Jun
12
Oct
12
Feb
13
Jun
13
Oct
13
Average US steel mill capacity utilisation rates have stagnated at around 73-78% of capacity
Data masks differences in operating rates by product, with flat product operating rates closer to 90%
US ferro-silicon prices normally track utilisation rates, but prices now reflecting US ferro-silicon trade action
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9.
US FeSi vs. SiMn Prices
1.20
0.80
0.70
1.00
0.60
0.50
0.60
0.40
0.40
0.30
FeSi (LHS)
0.20
SiMn (RHS)
0.20
$/lb
$/lb
0.80
0.10
0.00
0.00
Oct
10
Feb
11
Jun
11
Oct
11
Feb
12
Jun
12
Oct
12
Feb
13
Jun
13
Oct
13
US ferro-silicon prices have increased in recent months, while silico-manganese prices trend stable to lower
Consumers who are able to adjust their raw materials intake may opt to source more silicon via SiMn in lieu of FeSi
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10.
Crude Steel Production by Process
1800
1600
EAF
BOF
1400
m tonnes
1200
1000
800
600
400
200
0
Ferro-silicon predominantly consumed in integrated, blast furnace steelmaking operations
BOF share of steel output is rising as China increases output, while EAF output in USA and EU declines
EAF share down to 25% in 2013 versus 30% last year, but likely to rise again in the coming years
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11.
Steel consumption by end-use sector
Transportation
275, 19%
2011
ConstructionEnergy, 95, 7%
2025
ConstructionEnergy, 123,
5%
Transportation
398, 17%
Other, 59, 4%
Other, 88, 4%
Mechanical
Engineering,
235, 17%
ConstructionNon Energy,
750, 53%
Mechanical
Engineering,
355, 15%
ConstructionNon Energy,
1383, 59%
The numbers in the legend state estimated tonnage first (in million tonnes) and share of the total
consumption after the comma
Most of the growth in steel demand will come from emerging countries large infrastructure projects
Therefore, and despite a progressive growth of disposable income in these countries, an even greater share
of demand will come from construction in the coming years
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12.
Quarterly Stainless Steel Production
10.0
m tonnes
9.0
8.0
7.0
6.0
5.0
4.0
Q4
08
Q2
09
Q4
09
Q2
10
Q4
10
Q2
11
Q4
11
Q2
12
Q4
12
Q2
13
Q4
13f
Global stainless steel production reached a new record high in the first half of 2013
Over-supply and over-capacity are significant obstacles in the stainless steel industry
Unit consumption of ferro-silicon in stainless steel production is around 15-20 kg/tonne
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13.
Global Ferro-silicon Production Distribution - 2012
Other
4%
North
America
4%
Latin
America
5%
Europe
11%
CIS
11%
China
65%
China dominates global ferro-silicon production and will continue to dominate for the foreseeable future
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14.
Chinese Ferro-silicon Production
700
600
'000 tonnes
500
400
300
200
100
0
Aug Oct Dec
11 11 11
Feb
12
Apr
12
Jun
12
Aug Oct Dec
12 12 12
Feb
13
Apr
13
Jun
13
Aug
13
Chinese ferro-silicon production fell back to 4.8m tonnes in 2012, down from 5.5m tonnes in 2011
Official statistics indicate output in the first eight months of 2013 is running 28% above 2012 levels
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15.
Chinese Ferro-silicon Exports vs. Prices
120
Exports (LHS)
2,000
Prices (RHS)
80
1,600
60
1,400
40
1,200
20
'000 tonnes
1,800
1,000
0
$/tonne
100
800
Sep
09
Mar
10
Sep
10
Mar
11
Sep
11
Mar
12
Sep
12
Official Chinese export statistics indicate a 25% decline in exports in the first nine months of 2013
We agree that Chinese exports are lower than last year, but not to that extent due to the rise of illegal exports
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16.
Chinese Reported Exports vs. Actual Imports
600000
500000
EU
Taiwan
Japan
201
2
600000
USA
S.Korea
500000
S.Korea
400000
tonnes
tonnes
Taiwan
USA
Japan
400000
300000
300000
200000
200000
100000
100000
0
0
Reported
EU
201
3e
Actual
Reported
Actual
MBR estimates actual Chinese ferro-silicon exports in 2012
exceeded official exports by over 200,000 tonnes
We estimate actual Chinese ferro-silicon exports will exceed
official exports by over 250,000 tonnes in 2013
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17.
Trade Discrepancies – China vs. Japan
China exports to Japan
Japan imports from China
30000
25000
tonnes
20000
15000
10000
5000
0
Jan
12
Mar
12
May
12
Jul
12
Sep
12
Nov
12
Jan
13
Mar
13
May
13
Jul
13
Sep
13
Significant discrepancy exists between official Japanese import statistics and Chinese export statistics
Japanese imports of Chinese ferro-silicon were over 48,000
tonnes higher than official Chinese exports in 2012
Japanese imports of Chinese ferro-silicon running over 63,000
Market than official exports so far in 2013
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18.
Trade Discrepancies – China vs. S.Korea
China exports to S.Korea
S.Korea imports from China
18000
16000
14000
tonnes
12000
10000
8000
6000
4000
2000
0
Jan
12
Mar
12
May
12
Jul
12
Sep
12
Nov
12
Jan
13
Mar
13
May
13
Jul
13
S.Korean imports of Chinese ferro-silicon were over 85,000
tonnes higher than official Chinese exports in 2012
S.Korean imports of Chinese ferro-silicon running over 53,000
tonnes higher than official exports so far in 2013
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19.
Trade Discrepancies – China vs. Taiwan
9000
China exports to Taiwan
8000
Taiwan imports from China
7000
tonnes
6000
5000
4000
3000
2000
1000
0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun
12 12 12 12 12 12 12 12 12 12 12 12 13 13 13 13 13 13
Taiwanese imports of Chinese ferro-silicon were over 51,000
tonnes higher than official Chinese exports in 2012
Taiwanese imports of Chinese ferro-silicon running over
32,000 tonnes higher than official exports so far in 2013
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20.
Trade Discrepancies – China vs. USA
16000
14000
US Imports from China
China exports to USA
12000
tonnes
10000
8000
6000
4000
2000
0
Jan Mar May Jul Sep Nov Jan Mar May Jul Sep Nov Jan Mar May Jul
11 11 11 11 11 11 12 12 12 12 12 12 13 13 13 13
US imports of Chinese ferro-silicon were over 17,000 tonnes
higher than official Chinese exports in 2012
US imports of Chinese ferro-silicon running only 1,100 tonnes
higher than official exports so far in 2013
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With recent anti-dumping investigations in the USA, Access expect
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EU FeSi Prices vs. EU steel flat products output
10,000
Flats Production (LHS)
FeSi Price (RHS)
2,500
6,000
1,500
4,000
1,000
2,000
('000 tonnes)
2,000
500
($/tonne)
8,000
Jul Sep Nov Jan Mar May Jul Sep Nov Jan Mar May Jul
11 11 11 12 12 12 12 12 12 13 13 13 13
European ferro-silicon prices followed steel production lower during the third quarter
EU flat products output down 4.1% year-on-year in first seven months of 2013
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22.
EU Imports of 75% Ferro-silicon
250
'000 tonnes
200
2012
2013
150
100
50
0
Germany
Italy
France
UK
EU27 apparent ferro-silicon consumption fell about 10% in
2012, indicating stock depletion last year
EU27 imports of ferro-silicon are running approximately 7% above last year’s levels in 2013
EU27 apparent ferro-silicon consumption is on target to rise
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around 5-6% in 2013, indicating stock rebuilding
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23.
US Imports of 75% Ferro-silicon
80
Total
China
Russia
Venezuela
70
'000 tonnes
60
50
40
30
20
10
0
Q3
10
Q4
10
Q1
11
Q2
11
Q3
11
Q4
11
Q1
12
Q2
12
Q3
12
Q4
12
Q1
13
Q2 Q3
13 13e
US imports down 12% year-on-year in the first eight months of 2013 reflecting lower prices earlier this year
US ferro-silicon producers filed an anti-dumping case in mid-2013 against ferro-silicon from Russia and Venezuela
Total share of US imports from Russia and Venezula rose to 71% thus far in 2013, up from 64% in 2012
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24.
Ferro-silicon Quarterly Price Comparison
2,750
USA
Europe
China
2,500
2,250
$/tonne
2,000
1,750
1,500
1,250
1,000
750
500
Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
06 07 07 07 07 08 08 08 08 09 09 09 09 10 10 10 10 11 11 11 11 12 12 12 12 13 13 13 13
Source: Metal Bulletin Research
Ferro-silicon prices have trended downward through most of 2013
Average annual prices in 2013 will be below 2010-2012 averages, but will remain above 2009’s low
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25.
European Ferro-silicon 75% Spot Market Prices – Annual Comparison
1700
1600
$/tonne
1500
1400
1300
1200
2012
1100
2013
2014
1000
Jan
Feb Mar Apr May Jun
Jul
Aug Sep
Oct Nov Dec
Ferro-silicon prices declined through most of 2012
In 2013, prices have been fairly flat, showing some improvement in the latter half of the year
We expect pricing trends in 2014 to be similar to 2013, but at a higher pricing level
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26.
Ferro-silicon Quarterly Price Forecast
2,750
USA
Europe
2,500
2,250
Forecast
$/tonne
2,000
1,750
1,500
1,250
1,000
750
500
Q4 Q2 Q4 Q2 Q4
06
07
07
08
08
Source: Metal Bulletin Research
Q2
09
Q4
09
Q2
10
Q4
10
Q2
11
Q4
11
Q2
12
Q4
12
Q2
13
Q4
13
Q2
14
Economic improvement and stronger demand from steelmakers will buoy ferro-silicon prices next year
Q4
14
Average annual prices in 2014 will rise above 2012-2013 levels but remain below 2010-2011 averages
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28.
For information regarding this presentation contact
Amy Bennett
Principal Consultant at Metal Bulletin Research
abennett@metalbulletinresearch.com
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