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TALAT Lecture 2301

                        Design of Members

                           Bending Moment


       Example 4.2 : Hollow cross section (polygon)

                                   5 pages

                               Advanced Level

    prepared by Torsten Höglund, Royal Institute of Technology, Stockholm




Date of Issue: 1999
 EAA - European Aluminium Association



TALAT 2301 – Example 4.2                1
Example 4.2 Hollow cross section (polygon)
                                                                                                        b
Half width          b        50 . mm                        Half width of                    a
                                                            flat parts
Thickness           s     1.2 . mm                                                                  1       2
                                                            O        0 . mm                  a = 20.711 mm

Co-ordinates                       b                            a                        s
and thickness
                                   a                            b                        s
                                  a                             b                        s
Comment:
                                                                                                                            300 . MPa                    MPa 10 . Pa
                                  b                             a                        s                                                                     6
Nodes 4 and 9                                                                                                    fo
are added to                      b                            O                         s                       γ M1 1.1                                kN 1000 . newton
indicate shift in        y        b               z             a               t        s
neutral axis                                                                                                     Nodes                                   i       1 .. rows ( y )                1
                                  a                             b                        s
                                   a                            b                        s                        50
                                   b                            a                        s                                                               0
                                   b                           O                         s
                                   b                            a                        s                  z                                                                           0
                                                                                                                    0
                                                                                                            mm
Gross cross section
Area of cross
                                ti .
section                                                    2                        2
                    dAi                 yi    yi 1                  zi     zi 1                                   50
elements
                                                                                                                                50                       0                          50

Cross                                                                                                                                                    y
                              rows ( y )      1
section                                                                                                                                                  mm
area                A                             dAi
                                                                                                                                                                        2
                                                                                                                                              A = 397.6 mm
                                   i =1

First                          rows ( y )         1
                                                                       dAi                                                                                   Sy
moment              Sy                                zi        zi 1 .                                                                        z gc
of area.                                                                2                                                                                    A
Gravity centre                         i =1
                                                                                                                                              z gc = 0 mm
                                                                                                                                              z gc.gr            z gc
Second                         rows ( y )     1
                                                                                                    dAi
                                                                                        zi . zi 1 .                                                               A . z gc
moment                                                          2               2                                                                                               2
                    Iy                                 zi                zi 1                                                                 Iy         Iy
of area                                                                                             3
                                       i =1
                                                                                                                                              I y = 5.255 . 10 mm
                                                                                                                                                                        5           4


                                rows ( y )        1
Area within
                                                      0.5 . yi           yi 1 . zi                                                            A v = 8.284 . 10 mm
                                                                                                                                                                        3           2
mid-line            Av                                                                       zi 1
                                                                                                                 Check:
                                       i =1
                                                                                                                 ( 2 .b )            2 .( b     a ) = 8.284 . 10 mm
                                                                                                                            2                        2                          3           2


                               rows ( y )         1                         2                       2
                                                           yi       yi 1            zi       zi 1
Sum of l/t          Dn                                                                                                                        Dn = 276.142
                                                                            ti
                                       i =1
Torsion
                              4 .A v
                                       2
                                                                                                                                              I v = 9.941 . 10 mm
constant                                                                                                                                                                5           4
                    Iv
                                Dn

                               2 . A v . min ( t )                                                                                            W v = 1.988 . 10 mm
                                                                                                                                                                            4           3
Torsion             Wv                                                      min ( t ) = 1.2 mm
resistance

TALAT 2301 – Example 4.2                                                                 2
Effective cross section.                                                    First iteration                                                          Zero position                    zd           0         ρ c 0

                                                                                                     zi 1                 z gc           zi    z gc                                            zd            zi        z gc
5.4.3 (1)                   ψ    i
                                       if zi 1                 z gc < zi               z gc ,                                       ,                                                                  i
                                                                                                             zi          z gc           zi 1     z gc                                          max z          max z d
                                                                                                0.8
(5.7 or 5.8)                gi       if ψ i > 1 , 0.7                  0.30 . ψ i ,                                                                                                            max z = 50 mm
                                                                                            1        ψ       i

                                                                                      2                                   2
                                                               yi           yi 1                zi           zi 1                                                            250 . MPa
5.4.3 (1) c)                βi       if t i > 0 , gi .                                                                        ,1                               ε o                                         ε o 0.913
                                                                                                                                                                                                             =
                                                                                       ti                                                                                             fo


                                                                                                                                                               max z                                       max z
5.4.4 (5)         εi   if zi > z gc                      zi 1 > z gc , if zi 1                               z gc < zi                  z gc , ε o .                          , ε o.                                          , 99
                                                                                                                                                             zi       z gc                          zi 1          z gc


                                                                                                                 2
5.4.5 (3) c)                                β                           ε                        ε                                                   Comment: εi is given a large value (99)
                                                        > 22 , 32 .                   220 .
                                                    i                        i                           i
heat-treated,               ρ c if                                                                                   , 1.0
                              i             ε       i
                                                                        β     i
                                                                                                 β       i
                                                                                                                                                     for elements entirely on the tension side
unwelded

Effective                                                                                                                                                                                 βi                               t eff
                            t eff        ρ .c
                                            t                                                                                                                                                      =                               i
thickness                                                                                                                                                                                 ε                 ρ c=                       =
                                                                                                                              ψi =            gi =      βi =           εi =                    i              i            mm
                                                                                                                              0.414           0.824     28.452          0.913 31.167    0.8 0.96
                                                                                                                                  1                1    34.518          0.913 37.812 0.692 0.831
                                                                                                                              0.414           0.824     28.452          0.913 31.167    0.8 0.96
                                                                                                                                  0              0.7    12.081          1.418 8.518       1   1.2
Area of effective                                                                                                                 0              0.7    12.081             99 0.122       1   1.2
thickness
                                        t eff .
                                                                                  2                                  2        0.414           0.824     28.452             99 0.287       1   1.2
elements          dAi                                     yi       yi 1                   zi     zi 1
                                                i                                                                                 1                1    34.518             99 0.349       1   1.2
                                                                                                                              0.414           0.824     28.452             99 0.287       1   1.2
Cross                                     rows ( y )               1
                                                                                                                                  0              0.7    12.081             99 0.122       1   1.2
section                     A eff                                       dAi                                                       0              0.7    12.081          1.418 8.518       1   1.2
area
                                                    i =1
                                                                                                                                                                  2                                               2
                                                                                                                                A eff = 362.498 mm                           A = 397.645 mm
First                                  rows ( y )              1
moment                                                                               dAi                                                                                                           Sy
of area.                    Sy                                         zi     zi 1 .                                                                                         z gc
                                                                                      2                                                                                                       A eff
                                                i =1
Gravity centre
                                                                                                                                                                             z gc = 4.046 mm


                                                                                                                                                50
The nodes in the vertical webs are moved to
the neutral axis from first iteration                                                                                                                                                 0
                                                                                                                                z
                                                                                                                              mm
    i     0 .. rows ( y )        2                                                                                                                                                                                     0
                                                                                                                                                 0
             zi    if zi > z gc . zi 1 < z gc , z gc , zi                                                                     z GC1
                                                                                                                                mm
    i     1 .. rows ( y )        1
             zi    if zi > z gc . zi 1 < z gc , z gc , zi
                                                                                                                                                50

                                                                                                                                                        50                            0                               50
Check        z4 = 4.046 mm                          z9 = 4.046 mm                              OK !
                                                                                                                                                                             y        y GC1
                                                                                                                                                                                  ,
                                                                                                                                                                             mm           mm
TALAT 2301 – Example 4.2                                                                                 3
Second iteration
                                                                                        zi 1 z gc zi z gc                                                                      z gc = 4.046 mm
5.4.3 (1)             ψi      if zi 1                z gc < zi                 z gc ,             ,
                                                                                          zi z gc zi 1 z gc
                                                                                                                                                                               zd            zi       z gc
                                                                                       0.8                                                                                             i
(5.7 or 5.8)          gi      if ψ i > 1 , 0.7                    0.30 . ψ i ,
                                                                               1            ψ       i
                                                                                                                                                                               max z          max z d

                                                                               2                                 2                                                             max z = 54.046 mm
                                                         yi           yi 1             zi           zi 1
5.4.3 (1) c)          βi      if t i > 0 , gi .                                                                      ,1
                                                                                ti


                                                                                                                                                    max z                                  max z
5.4.4 (5)       εi   if zi > z gc               zi 1 > z gc , if zi 1                               z gc < zi               z gc , ε o .                         , ε o.                                      , 99
                                                                                                                                                zi    z gc                         zi 1           z gc

                                                                                                        2
5.4.5 (3) c)                          β                               ε                 ε
                                               > 22 , 32 .                     220 .
                                           i                               i                    i
heat-treated,         ρ c if                                                                                , 1.0
unwelded                i             ε    i
                                                                      β    i
                                                                                        β       i

Effective
                      t eff          ρ .c
                                        t                                                                                                                                 βi                             t eff
thickness                                                                                                                                                                          =                             i
                                                                                                                                                                         ε                  ρ c=                     =
                                β                                                                                    ψi =        gi =        βi =       εi =                   i              i          mm
Max slender-                          i
ness                  β e                                     β max                  max β e                         0.458        0.837      28.906     0.913             31.665 0.791 0.949
                        i        ε    i
 - Internal                                                                                                              1             1     34.518     0.913             37.812 0.692 0.831
elements                                                      β max = 37.812
                                                                                                                     0.458        0.837      28.906     0.913             31.665 0.791 0.949
Cross section                                                                                                            0           0.7     14.441     1.349             10.707     1    1.2
class                 class       if β max 22 , 3 , 4                           class = 4
                                                                                                                         0           0.7      9.721        99              0.098     1    1.2
Area of                                                                                                              0.363        0.809      27.918        99              0.282     1    1.2
effective                                                                                                                1             1     34.518        99              0.349     1    1.2
                               t eff .
thickness                                                                 2                             2
                     dAi                       yi        yi 1                  zi      zi 1                          0.363        0.809      27.918        99              0.282     1    1.2
elements                              i
                                                                                                                         0           0.7      9.721        99              0.098     1    1.2
Cross                            rows ( y )              1                                                               0           0.7     14.441     1.349             10.707     1    1.2
section              A eff                                    dAi
area
                                          i =1                                                                                                                                                    2
                                                                                                                                                        A eff = 361.596 mm
First                         rows ( y )             1
                                                                                 dAi
moment               Sy                                      zi           zi 1 .                                                                                          Sy
of area.                                                                          2                                                                     z gc
                                     i =1                                                                                                                                A eff
Gravity centre                                                                                                                                          z gc = 4.144 mm


                                                                                                                             50
                                                                                                                                                                     0
Gross cross                                                                                                  z
section              I y.gr     Iy                                                                          mm


                     I y.gr = 5.255 . 10 mm
                                                 5                4                                         z GC1                                                                                        0
                                                                                                                              0
                                                                                                             mm

                                                                                                            z GC2
                                                                                                             mm



                                                                                                                            50

                                                                                                                                        50                           0                                 50

                                                                                                                                                             y       y GC1
                                                                                                                                                                 ,
                                                                                                                                                            mm           mm
TALAT 2301 – Example 4.2                                                                        4
A . z gc
                                                                                                                                                                                       2
Second                      rows ( y )            1                                                                                                         I eff     Iy
moment of                                                                                                        dAi
                                                                                             zi . zi 1 .
                                                                     2                 2
area of effective I y                                       zi                zi 1
                                                                                                                                                            I eff = 5.187 . 10 mm
                                                                                                         3                                                                     5           4
cross section                      i =1

                                                                                                                                         I eff
                                                                                                                                                            W eff = 9.579 . 10 mm
                                                                                                                                                                                   3           3
Section           zd         zi      z gc                        max z.eff             max z d                          W eff
modulus                 i                                                                                                              max z.eff

Compare                                                                                                                                 I y.gr
                                                                                                                                                            W gr = 1.051 . 10 mm
                                                                                                                                                                                4          3
gross             zd         zi      z gc.gr                     max z.gr              max z d                          W gr
                        i                                                                                                              max z.gr
section

Moment                                           fo
resistance        M Rd        W eff .                                                                                                                       M Rd = 2.613 kN . m
                                             γ M1


Axial force
Move node close zi          if zi            z GC1 < 1 . mm , zi 1 , zi
to GC1 to
nearest node
                                                                          2                           2
                                                   yi       yi 1                  zi       zi 1
5.4.3 (1) c)        βi      if t i > 0 ,                                                                  ,1
                                                                             ti
                                                                                                          2
5.4.5 (3) c)                         β                               ε o                    ε o
                                                 > 22 , 32 .                      220 .
                                             i
heat-treated,       ρ c if                                                                                    , 1.0                     ε o 0.913
                                                                                                                                          =
                      i             ε o                              β    i
                                                                                             β    i
unwelded
                                                                                                                                                                βi                     t eff
Effective                                                                                                                                                             =
                                  ρ .c
                                                                                                                                                                                               i
                    t eff            t                                                                                                                          ε o        ρ c=                    =
thickness                                                                                                                                     i = βi =                       i         mm
                                                                                                                                               1   34.518       37.812     0.692       0.831
                                                                                                                                               2   34.518       37.812     0.692       0.831
Area of effective                                                                                                                              3   34.518       37.812     0.692       0.831
thickness                                                                                                                                      4        0            0         1          1.2
                                  t eff .
elements                                                                 2                            2
                  dAi                             yi        yi 1                  zi       zi 1                                                5   34.518       37.812     0.692       0.831
                                         i
                                                                                                                                               6   34.518       37.812     0.692       0.831
Cross                              rows ( y )               1                                                                                  7   34.518       37.812     0.692       0.831
                                                                                                                              2
section             A eff                                        dAi                       A eff = 275.335 mm                                  8   34.518       37.812     0.692       0.831
area                                                                                                                                           9        0            0         1          1.2
                                             i =1
                                                                                                                                              10   34.518       37.812     0.692       0.831
First                         rows ( y )                1
                                                                                dAi                                    Sy
moment              Sy                                          zi       zi 1 .                       z gc
of area.                                                                         2                                    A eff
Gravity centre                        i =1

                    z gc = 0 mm                                                                                                   50

                                                                                                                                                            0
                                                                                                                 z
                                                                                                                mm
                                                                                                                                                                                0
                                                                                                                                  0
                                                 fo                                                             z GC
Axial force         N Rd          A eff .
resistance                                       γ M1                                                            mm


                    N Rd = 75.091 kN
                                                                                                                                50

                                                                                                                                         50                 0                 50

                                                                                                                                                          y  y GC
                                                                                                                                                            ,
                                                                                                                                                         mm mm

TALAT 2301 – Example 4.2                                                                     5

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TALAT Lecture 2301: Design of Members Example 4.2: Hollow cross section (polygon)

  • 1. TALAT Lecture 2301 Design of Members Bending Moment Example 4.2 : Hollow cross section (polygon) 5 pages Advanced Level prepared by Torsten Höglund, Royal Institute of Technology, Stockholm Date of Issue: 1999  EAA - European Aluminium Association TALAT 2301 – Example 4.2 1
  • 2. Example 4.2 Hollow cross section (polygon) b Half width b 50 . mm Half width of a flat parts Thickness s 1.2 . mm 1 2 O 0 . mm a = 20.711 mm Co-ordinates b a s and thickness a b s a b s Comment: 300 . MPa MPa 10 . Pa b a s 6 Nodes 4 and 9 fo are added to b O s γ M1 1.1 kN 1000 . newton indicate shift in y b z a t s neutral axis Nodes i 1 .. rows ( y ) 1 a b s a b s 50 b a s 0 b O s b a s z 0 0 mm Gross cross section Area of cross ti . section 2 2 dAi yi yi 1 zi zi 1 50 elements 50 0 50 Cross y rows ( y ) 1 section mm area A dAi 2 A = 397.6 mm i =1 First rows ( y ) 1 dAi Sy moment Sy zi zi 1 . z gc of area. 2 A Gravity centre i =1 z gc = 0 mm z gc.gr z gc Second rows ( y ) 1 dAi zi . zi 1 . A . z gc moment 2 2 2 Iy zi zi 1 Iy Iy of area 3 i =1 I y = 5.255 . 10 mm 5 4 rows ( y ) 1 Area within 0.5 . yi yi 1 . zi A v = 8.284 . 10 mm 3 2 mid-line Av zi 1 Check: i =1 ( 2 .b ) 2 .( b a ) = 8.284 . 10 mm 2 2 3 2 rows ( y ) 1 2 2 yi yi 1 zi zi 1 Sum of l/t Dn Dn = 276.142 ti i =1 Torsion 4 .A v 2 I v = 9.941 . 10 mm constant 5 4 Iv Dn 2 . A v . min ( t ) W v = 1.988 . 10 mm 4 3 Torsion Wv min ( t ) = 1.2 mm resistance TALAT 2301 – Example 4.2 2
  • 3. Effective cross section. First iteration Zero position zd 0 ρ c 0 zi 1 z gc zi z gc zd zi z gc 5.4.3 (1) ψ i if zi 1 z gc < zi z gc , , i zi z gc zi 1 z gc max z max z d 0.8 (5.7 or 5.8) gi if ψ i > 1 , 0.7 0.30 . ψ i , max z = 50 mm 1 ψ i 2 2 yi yi 1 zi zi 1 250 . MPa 5.4.3 (1) c) βi if t i > 0 , gi . ,1 ε o ε o 0.913 = ti fo max z max z 5.4.4 (5) εi if zi > z gc zi 1 > z gc , if zi 1 z gc < zi z gc , ε o . , ε o. , 99 zi z gc zi 1 z gc 2 5.4.5 (3) c) β ε ε Comment: εi is given a large value (99) > 22 , 32 . 220 . i i i heat-treated, ρ c if , 1.0 i ε i β i β i for elements entirely on the tension side unwelded Effective βi t eff t eff ρ .c t = i thickness ε ρ c= = ψi = gi = βi = εi = i i mm 0.414 0.824 28.452 0.913 31.167 0.8 0.96 1 1 34.518 0.913 37.812 0.692 0.831 0.414 0.824 28.452 0.913 31.167 0.8 0.96 0 0.7 12.081 1.418 8.518 1 1.2 Area of effective 0 0.7 12.081 99 0.122 1 1.2 thickness t eff . 2 2 0.414 0.824 28.452 99 0.287 1 1.2 elements dAi yi yi 1 zi zi 1 i 1 1 34.518 99 0.349 1 1.2 0.414 0.824 28.452 99 0.287 1 1.2 Cross rows ( y ) 1 0 0.7 12.081 99 0.122 1 1.2 section A eff dAi 0 0.7 12.081 1.418 8.518 1 1.2 area i =1 2 2 A eff = 362.498 mm A = 397.645 mm First rows ( y ) 1 moment dAi Sy of area. Sy zi zi 1 . z gc 2 A eff i =1 Gravity centre z gc = 4.046 mm 50 The nodes in the vertical webs are moved to the neutral axis from first iteration 0 z mm i 0 .. rows ( y ) 2 0 0 zi if zi > z gc . zi 1 < z gc , z gc , zi z GC1 mm i 1 .. rows ( y ) 1 zi if zi > z gc . zi 1 < z gc , z gc , zi 50 50 0 50 Check z4 = 4.046 mm z9 = 4.046 mm OK ! y y GC1 , mm mm TALAT 2301 – Example 4.2 3
  • 4. Second iteration zi 1 z gc zi z gc z gc = 4.046 mm 5.4.3 (1) ψi if zi 1 z gc < zi z gc , , zi z gc zi 1 z gc zd zi z gc 0.8 i (5.7 or 5.8) gi if ψ i > 1 , 0.7 0.30 . ψ i , 1 ψ i max z max z d 2 2 max z = 54.046 mm yi yi 1 zi zi 1 5.4.3 (1) c) βi if t i > 0 , gi . ,1 ti max z max z 5.4.4 (5) εi if zi > z gc zi 1 > z gc , if zi 1 z gc < zi z gc , ε o . , ε o. , 99 zi z gc zi 1 z gc 2 5.4.5 (3) c) β ε ε > 22 , 32 . 220 . i i i heat-treated, ρ c if , 1.0 unwelded i ε i β i β i Effective t eff ρ .c t βi t eff thickness = i ε ρ c= = β ψi = gi = βi = εi = i i mm Max slender- i ness β e β max max β e 0.458 0.837 28.906 0.913 31.665 0.791 0.949 i ε i - Internal 1 1 34.518 0.913 37.812 0.692 0.831 elements β max = 37.812 0.458 0.837 28.906 0.913 31.665 0.791 0.949 Cross section 0 0.7 14.441 1.349 10.707 1 1.2 class class if β max 22 , 3 , 4 class = 4 0 0.7 9.721 99 0.098 1 1.2 Area of 0.363 0.809 27.918 99 0.282 1 1.2 effective 1 1 34.518 99 0.349 1 1.2 t eff . thickness 2 2 dAi yi yi 1 zi zi 1 0.363 0.809 27.918 99 0.282 1 1.2 elements i 0 0.7 9.721 99 0.098 1 1.2 Cross rows ( y ) 1 0 0.7 14.441 1.349 10.707 1 1.2 section A eff dAi area i =1 2 A eff = 361.596 mm First rows ( y ) 1 dAi moment Sy zi zi 1 . Sy of area. 2 z gc i =1 A eff Gravity centre z gc = 4.144 mm 50 0 Gross cross z section I y.gr Iy mm I y.gr = 5.255 . 10 mm 5 4 z GC1 0 0 mm z GC2 mm 50 50 0 50 y y GC1 , mm mm TALAT 2301 – Example 4.2 4
  • 5. A . z gc 2 Second rows ( y ) 1 I eff Iy moment of dAi zi . zi 1 . 2 2 area of effective I y zi zi 1 I eff = 5.187 . 10 mm 3 5 4 cross section i =1 I eff W eff = 9.579 . 10 mm 3 3 Section zd zi z gc max z.eff max z d W eff modulus i max z.eff Compare I y.gr W gr = 1.051 . 10 mm 4 3 gross zd zi z gc.gr max z.gr max z d W gr i max z.gr section Moment fo resistance M Rd W eff . M Rd = 2.613 kN . m γ M1 Axial force Move node close zi if zi z GC1 < 1 . mm , zi 1 , zi to GC1 to nearest node 2 2 yi yi 1 zi zi 1 5.4.3 (1) c) βi if t i > 0 , ,1 ti 2 5.4.5 (3) c) β ε o ε o > 22 , 32 . 220 . i heat-treated, ρ c if , 1.0 ε o 0.913 = i ε o β i β i unwelded βi t eff Effective = ρ .c i t eff t ε o ρ c= = thickness i = βi = i mm 1 34.518 37.812 0.692 0.831 2 34.518 37.812 0.692 0.831 Area of effective 3 34.518 37.812 0.692 0.831 thickness 4 0 0 1 1.2 t eff . elements 2 2 dAi yi yi 1 zi zi 1 5 34.518 37.812 0.692 0.831 i 6 34.518 37.812 0.692 0.831 Cross rows ( y ) 1 7 34.518 37.812 0.692 0.831 2 section A eff dAi A eff = 275.335 mm 8 34.518 37.812 0.692 0.831 area 9 0 0 1 1.2 i =1 10 34.518 37.812 0.692 0.831 First rows ( y ) 1 dAi Sy moment Sy zi zi 1 . z gc of area. 2 A eff Gravity centre i =1 z gc = 0 mm 50 0 z mm 0 0 fo z GC Axial force N Rd A eff . resistance γ M1 mm N Rd = 75.091 kN 50 50 0 50 y y GC , mm mm TALAT 2301 – Example 4.2 5