Smart retailers are creating an IT infrastructure that leverages the accelerating global supply chain to unleash competitive advantage in key demographics.
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Arming Retailers with Proactive Product Sourcing Strategies
1. • Cognizant 20-20 Insights
Arming Retailers with Proactive Product
Sourcing Strategies to Contend with
Ever-Changing Market Dynamics
Executive Summary Using these techniques can help retailers serve
their customers while managing their inventory
Should a merchant be a strategic planner or a
investment. This white paper details each of these
quick reactor? The glib answer is, yes. It’s a reality
techniques and presents case studies — both real
in retail that, regardless of how much planning a
and hypothetical — to help envision their applica-
merchant does, there will always be a substantial
tion.
amount of scrambling during the selling season
to convert opportunity into revenue. A great
The Recommended Techniques
merchant possesses both proactive and reactive
skills and understands when and how to apply Which technique should a retailer follow? That
each. Smart retailers leverage the accelerating depends on its ability to manage fast turn-
global supply chain to establish a position that arounds and decision-making. The recommended
optimizes flexibility and profitability. They do this techniques below are listed in order of increasing
by creating an IT infrastructure that supports best sophistication.
sourcing practices and processes that unleash
competitive advantage in the key demographics
• Trial: This technique involves identifying
products believed to have strong potential,
in which they aspire to dominate.
sourcing a small quantity of the product, deter-
Given that in-season adjustments are a fact of mining a trial market and testing product sales.
life, there are at least three techniques for which This simple technique hinges on the selection
retailers can position themselves to be nimble and of an accurate trial market(s) that enables the
respond quickly to their situational assessment: retailer to properly extrapolate sales to the
overall market and conduct a proper analysis
• A trial technique, which enables retailers to of results. Because small quantities of product
capture in-market performance data prior to are being purchased, the retailer places less
committing to product orders. emphasis on cost negotiations during the trial;
• A pilot technique, which brings product into however, consumer pricing must be consistent
the market very early in the selling season and with expectations of the overall market in order
allows the retailer to measure sales and adjust to get an accurate test. Results are analyzed,
distribution for the rest of the season. and only then does the retailer make product
• A domestic/import variable sourcing tech- commitments, adjusting product design, speci-
nique, which combines sourcing options to fications, order quantities, distribution, etc.,
balance in-stock and margin. as appropriate. This technique is easy for any
cognizant 20-20 insights | june 2011
2. retailer to pursue, but it requires the longest the trial, this technique involves making an
turnaround time of the three techniques rec- inventory commitment prior to conducting the
ommended in this paper, since no commitment test and analyzing the results.
has been made to product prior to trial. The primary advantage of the pilot is the
Therefore, the trial is usually conducted in one immediacy with which its results can be applied
season, and the product is ordered for a future in-market to the greater distribution. The
season. best way to maximize the program’s efficacy
The primary advantages of this technique are is through POS allocation (or store-level dis-
the limited capital needed to implement the tribution at the distribution center) so that
pilot and the ability to change any aspect of unallocated product can ship from offshore
the product based on the results of the trial. simultaneously with the pilot. Since the pilot
For example, although trial pricing should be and the rollout typically occur during the same
set at the expected market level, the retailer season, the pilot period is brief and requires
can adjust pricing or conduct pricing tests to a fast turnaround to leverage analytics for
identify the sweet spot at which they can drive decision-making. Pilots are particularly useful
volume. Once potential volume is determined, for leveraging current market information to
they can focus on cost negotiations in order optimize existing buying decisions.
to meet financial goals The disadvantage of this technique is that
The primary and inventory management there are limited changes that can be made to
advantage of the pilot through order flow and dis-
tribution. The trial’s capital
the product-pricing and distribution. If product
attributes themselves don’t resonate well in
is the immediacy investment requirements the pilot, they cannot be altered unless special
with which its results depend on the speed with arrangements are made to rework product
can be applied in- which the trialexample,to be
conducted. For
needs
with
that has been manufactured.
market to the greater the most fashion-oriented • Domestic/Import Variable Sourcing: His-
distribution. products, time is of the torically, retailers have defined their sourcing
essence, and retailers should technique at a category level based upon
expect to ship product by air. From an IT per- brand positioning, pricing/gross margin targets
spective, the key investment is in analytics and and other key performance metrics. In recent
tools to select appropriate trial markets and years, we have seen retailers apply “smart
to measure the success of the trial. Retailers sourcing” parameters, where a product can
should also aim to build a repository of test be sourced in more than one import country
results to create increasingly pointed trials. to handle localized issues, such as increases
in the cost of raw materials and labor wages,
The biggest disadvantage of the trial technique
political instabilities and weather or other
is the time delay between the trial test and
“acts of God.” The problem is, this smart
ultimate roll-out, due to the fact that no com-
sourcing was generally not dynamic enough to
mitments to materials or factory time have
handle changes or improved knowledge within
been made in advance. It is possible to combine
the season.
the significant flexibility of trials with speed by
expediting shipments once a commitment is We have started to see a unique fixture in the
made, but this option may be expensive due to U.S. manufacturing landscape: the import man-
air freight costs. ufacturer. All parties are starting to recognize
that domestic sourcing does have a place
• Pilot: In this technique, retailers ship in early a in today’s retail environment, since shorter
small quantity of a product to which they have lead times can be exploited for mid-season
already committed mass quantities to gain replenishment. The scenarios typically work as
intelligence for use during the primary selling follows: pre-season or early-season shipments
season. The pilot enables these retailers to are sourced from offshore to maximize profit,
optimize gross margins and flow-through by and mid- and late-season shipments are
pinpointing those markets and customers that sourced domestically to shorten lead times to
will support the most sales and, importantly, stores. This more sophisticated approach looks
to validate pricing decisions. Like the trial, this at the entire season and factors in opportuni-
technique depends on accurate pilot market ty costs, such as out-of-stocks and inventory
selection for the test to be meaningful. Unlike carrying costs.
cognizant 20-20 insights 2
3. Making the Sourcing Decision tend to have less volatility in sales compared
with high-fashion items.
The factors that need to be considered when it
comes to the domestic/import variable sourcing • Flexibility: This relates to the ability to access
technique include the length of the selling season, manufacturing capacity and move production
the extent to which the product is fashion-orient- from one location to another. Low flexibil-
ed, the flexibility of manufacturing capabilities ity might apply to products with valuable raw
and the financial tradeoffs between onshore and materials that may be hard to hold in multiple
offshore production. locations or heavy materials that would
be difficult to move. It would also include
• Length of selling season: At first glance,
situations where initiating a run of product in
this factor is self-explanatory and refers to
a new facility would be difficult due to start-up
the number of weeks or months during which
costs and processes. High flexibility would
product will sell. We break products into two
include easy access to required raw materials
groups: short (one- to three- month selling
and relatively low costs for starting up new
seasons) and long (four- to six- month selling
production vs. continuing to produce in the
seasons), since one might argue that items
same location.
that sell for more than six months are not, in
fact, seasonal. • Tradeoffs: This factor refers to quantitative
measures of financial line item impacts. One
• Level of fashion: This refers to how trend-
point to consider is sales forecast accuracy,
driven an item is. A low-fashion item might
since more predictable demand enables
be a basic product with an element of sea-
planning further out in time, which is key for
sonality, such as T-shirts that change color
offshore production. Also, differences in the
palettes from season to season, pants, shorts,
cost of goods and shipping between onshore
sleepwear, etc. Please note that bagged
and offshore will make one option more
underwear and similar year-round goods do
attractive than the other.
not fall into this definition of low fashion. High
fashion refers to trend-driven items that are All these factors, taken together, create a
not likely to continue from one season to the framework (see Figure 1) for determining how a
next. Ponchos, which experienced a revival in combination of offshore and onshore/nearshore
the mid-2000s, are such an example. Level of can be effective for a retailer, looking at product-
fashion can also be related to demand predict- level situations.
ability from year to year. Low-fashion items
Sourcing Framework
FLEXIBILITY
STRONG WEAK
Low Fashion Low Fashion
Source from offshore in pre-season Source from offshore in pre-season, early
and early season, procure from near- season, mid-season and late season.
shore/onshore in mid- and late season.
LONG
High Fashion High Fashion
Source from offshore in pre-season, Source from offshore in
procure from near-shore/onshore pre- season, early season
SEASON LENGTH
in early, mid- and late season. Variable and mid- season.
Sourcing
Decision
Low Fashion Matrix Low Fashion
Source from offshore in Source from offshore in
pre-season, procure from near-shore/ pre-season and early season.
SHORT
onshore in early and mid-season.
High Fashion High Fashion
Source from offshore in pre-season, procure Procure from near-shore/onshore in
from near-shore/onshore in early season. pre-season and early season.
Figure 1
cognizant 20-20 insights 3
4. Strong Flexibility and Long Season Length merchants source products from offshore in
pre-season to fulfill the early season demand.
• For low-fashion products with strong flex-
In the case of low fashion, they source the
ibility in a long season, merchants can source
product from offshore in the pre-season to set products from offshore during the early,
stores and fulfill early season demand. They mid and late season. For high-fashion items,
place their orders four to six months before the because predictability of demand is less sure,
start of the season to offshore vendors and plan they source from offshore in the early and
the season inventory according to projected mid-season, and product is allowed to sell down
in-season demand. During the early season, for the remainder of the season.
they continuously monitor sales data with the
Weak Flexibility and Short Season Length
help of real-time POS information. If product
sales figures are encouraging, they procure • For both low-fashion and high-fashion
from offshore vendors to fulfill mid-season products with weak flexibility in a short
demand; otherwise, they cancel their orders. season, merchants source products in the
During the mid-and late-season, after looking pre-season and the early season. For low-fash-
at sales and inventory, they procure from the ion products, products can be sourced from
near-shore/onshore vendors for the rest of offshore due to more predictable demand,
the season. If they appear to have adequate and for high-fashion products, the shorter
or excessive inventory, they can cancel future lead time of near-shore/onshore can provide
orders and not switch to onshore/nearshore necessary reaction to sales.
ordering. This technique enables the retailer
Trade-off Model
to keep product in stock for the entire season,
with a relatively low inventory risk. • The decision matrix described above is
an industry framework for understanding
• For high-fashion product with strong flex-
options. However, a retailer must also consider
ibility in a long season, merchants can source its specific financials and adjust the “variable
products from offshore in pre-season and fulfill sourcing decision matrix” accordingly. Figure
early season demand. High-fashion merchan- 2 (next page), for example, illustrates how the
dise items typically sell quickly and are then sales line item is related to the sales forecast
replaced with the next great styles; as such, accuracy and why a greater historical strength
the response time is short for these products. of sales forecast accuracy can provide
Therefore, merchants need suppliers with better support for an offshore-only sourcing
strong, flexible near-shore/onshore production technique.
capabilities for the rest of the season.
The domestic/import variable sourcing technique
Strong Flexibility and Short Season Length requires a more sophisticated IT approach than
traditional sourcing. For example, sourcing a
• For low-fashion products with strong flex-
single item from multiple suppliers in multiple
ibility in a short season, merchants source
products from offshore in the pre-season countries requires a coordinated item file that
to fulfill early season demand. During the enables tracking separate inventories, while
early season, if sales figures are promising monitoring sales jointly. Retailers must capture
and manufacturing capacity is flexible, then information at a very granular level, using variable
merchants prefer to procure low-fashion items lead times, points of origin, costs, etc., married
from nearshore/onshore to fulfill early and with forecast accuracy and cost/volume historical
mid-season demand. data to drive decision-making. Creating the tools
to support this analysis requires IT to understand
• For high-fashion products with strong Flex- the nuances of the globalized supply chain.
ibility in a short season, merchants source
products from offshore in pre-season and then Real-World Examples
procure products from near-shore/onshore in
Case Study 1: Test, Quick Test and Early Read
the early season. This inventory is then allowed
to sell down for the rest of the season. A major North American soft-line retailer uses
three methods to improve the success of its new
Weak Flexibility and Long Season Length item launches: Tests, quick test and early read.
The latter two methods are equivalent to our trial
• For both low-fashion and high-fashion prod-
and pilot techniques. Although all types of tests
ucts with weak flexibility in a long season,
cognizant 20-20 insights 4
5. Product Sourcing Management: By the Numbers
Financial Value of
Factors Sourcing Technique
Line Item Factor
• The historical strength of forecastThe better a retailerthe potential
accuracy impacts + Offshore only
need for in-season adjustments. can predict
Sales sales levels and patterns, the more it can rely on offshore _ Decision based on the “variable
production. sourcing decision matrix.”
• The difference in product cost between offshore and + Offshore only
onshore/near-shore.
• The value of bulk This depends on the total volume aproduction
buys from one factory vs. splitting Decision based on the “variable
sourcing decision matrix.”
COGS among facilities. retailer will
purchase, negotiating strengths, economies of scale, etc. _
• Absence or low level of tariffs and duties associated with
imports from the producing country.
• The cost of shipping product from offshore. +
Decision based on the “variable
Shipping • The risk of shipping from offshore, including labor activity, sourcing decision matrix.
shipping route safety, etc.
_
• The lead time for shipping the products from offshore. Offshore only
Figure 2
enable the retailer to improve the success of their changing retail environment, speed can make all
mass market launches, quick test (trial) and early the difference. The approach they choose varies
read (pilot) are specifically used to accelerate based on the item and impacts the logistics of the
decision making. All three test methods help the item introduction.
retailer gain market intelligence, but in an ever-
Three Ways to Succeed with New Product Launches
Early Read
Test Quick Test (Trial Technique)
(Pilot Technique)
Item Type • Lower fashion element • Strong fashion element • Lower fashion element.
• Medium to long lifecycle items.
Timing • Test market in Season 1. • Test and mass market in the same season or in • Test and mass market in the
• Mass market in Season 2 subsequent seasons. same season.
Item • Trend identified in Europe. • Trend identified in Europe. • Trend identified in Europe.
Design • Product designed • Trend examples hand-carried to China immediately. • Product designed in the U.S.
in the U.S. • Product designed in China.
Production • Standard product process. • Targeted factories that can expedite production. • Standard production process.
Shipping • regular shipping through • centers and thenvia air freight to distribution
Product shipped Product shipped • Productshipping through of
shipped
process through regular channels. regular process
of sea freight. sea freight.
Test Store • A group of stores volume,representativeisof the
that is • Stores are randomly selected
Selection _ chain in terms of climate, etc. identified
and updated seasonally. This same group is used
for each test.
• Group represents XXX% of
for all quick tests. chain.
• Group represents XXX% of chain.
Lead time • stores within ninetest
Product reaches • identification. stores within two months of trend • Product reaches testof trend
Product reaches stores
months within seven months
of trend identification. identification.
Merchandising • assortment without special • special marketing. basic assortment without
Product worked into basic Product worked into • Product worked intospecial
basic
assortment without
marketing. marketing.
Strategy • Impacts product selection, • Impacts product selection, quantity, distribution. • Impactsup reorder of product.
product distribution,
Result quantity, distribution. speeds
Figure 3
cognizant 20-20 insights 5
6. Case Study 2: Domestic/Import a North American apparel client; the second
Variable Sourcing includes insights gleaned from a major European
The case studies below (see Figure 4) highlight retailer. In both cases, the retailers utilize a com-
how the “domestic/import variable sourcing” bination of methods to react to marketplace
technique helped major apparel retailers position conditions. In particular, they use a combination
themselves to react quickly to the most current of domestic and import sourcing to react to insuf-
marketplace data. The first example is from ficient inventory in their pipelines.
A Hybrid Approach to Product Sourcing
Business
North American Retail Client European Retail Client
Challenges
Forecast 1. Merchants track planned and actual sales and either 1. Merchants track planned and actual sales and either
Inaccuracy buy more products from existing vendors/find more buy more products from existing vendors/find more
vendors or slow down/shut down orders. vendors or slow down/shut down orders.
2. If the sale of a particular brand is not performing in
season, the retailer adjusts its brand fee.
Excessive 1. Retailer updates the forecast and stops future orders. 1. Retailer updates the forecast and stops future orders.
Inventory 2. If it is early/mid-season, then retailer negotiates with 2. If it is early/mid-season, retailer negotiates with
in Chain vendor to return the product. vendor to return product.
3. If it is late season, then retailer runs heavy 3. If it is late season, then the retailer transfers
markdowns to move the inventory. inventory to stores where product sales are encour-
4. Retailer runs national promotion for the product and aging.
creates promotional displays. 4. Retailer runs national promotions for the product
and creates proper promotional displays.
Insufficient 1. Retailer updates the forecast and orders more 1. Retailer updates the forecast and orders more
Inventory product. In the early season, retailer orders from product. In early season, the retailer orders from
in Chain offshore (Asia Pacific), and in mid-season, retailer offshore (Asia-Pacific). In mid- season, the retailer
orders from near-shore (Mexico) and local vendors orders from nearshore (Eastern Europe) and local
(U.S.). vendors (England).
Specific Brand
Underperforming
1. If during the season a particular brand is not
performing well, then the retailer finds an alternative _
brand from a nearshore/local vendor and replaces the
non-performing brand.
Inventory 1. Retailer updates the forecast at item/store level. 1. Retailer updates the forecast at item/store level.
Misallocated 2. Retailer runs market-level promotions on the Retailer mobilizes the inventory from one store to
Across Stores products and creates promotional displays. another, as distance between two stores is small.
3. If the item is not performing, then retailer negotiates
markdowns with suppliers.
Figure 4
Product Sourcing to Build should consider the trial method to gain infor-
Stronger Business mation prior to making commitments, pilots to
both collect data and react quickly, and employ
Although adapting to sales patterns in-season is
a domestic/import variable sourcing model to
a fact of life for retailers, there are ways in which
optimize both profit and in-stock. Model choice
they can position themselves to gain the data
should be based on relative needs to accelerate
necessary to react and reduce the time between
decision making, improve business agility and
decision-making and impact. Taking advantage
increase management focus on optimizing the
of a globalized supply chain can create oppor-
product sourcing process.
tunities for forward-thinking retailers. They
cognizant 20-20 insights 6