SlideShare a Scribd company logo
1 of 10
Download to read offline
CCM Data & Primary Intelligence




 Benchmarking on PAP and Paracetamol Production
                                        in China

                                      - The second edition




                                                               Researched & Prepared by:




                          Guangzhou CCM Information Science and Technology Co., Ltd
                                                             Guangzhou, P. R. China




                                          Nov. 2008

Copyright by Guangzhou CCM Information Science and Technology Co., Ltd (P. R. China)
Any publication, distribution or copying of the content in this report is prohibited.
Website: http://www.cnchemicals.com
Tel: +86-20-3761 6606
Fax: +86-20-3761 6968
Email: econtact@cnchemicals.com




Website: http://www.cnchemicals.com                          Email: econtact@cnchemicals.com
Tel: +86-20-3761 6606                                         Fax: +86-20-3761 6968
CCM Data & Primary Intelligence
Description:


The consumption of paracetamol, which takes the most important position among NSAIDs, has kept
growing worldwide, which promotes the production of PAP, the key raw material of paracetamol.


As one of main paracetamol manufacturers in the world, China's paracetamol export has constituted
30%-40% of the total paracetamol consumed in the world. On the other hand, process of PAP and
paracetamol in China is improving, largely attributable to the governmental environmental protection
policy.


However, China’s PAP manufacturers’ profit has been further squeezed by the growing investment in
environmental protection and the global economic depression in 2008.


To further penetrate into the industry, especially the production process, CCM has produced a report of
Benchmarking on PAP and Paracetamol Production in China, which will provide you with the answers
to the following questions:


What are the developing status and trends of the production processes of PAP and paracetamol in
China?


What are the production costs of these process by theoretical model?


What are the actual production cost and total profit of benchmark enterprises of PAP and paracetamol
in this report in China?


How are the total profit comparison between benchmark enterprises of PAP and paracetamol?


What are the financial analysis of benchmark enterprises in 2007?


What are the prospective technologies of PAP production in China till 2015?


Main content:


No.        Content                                                                             Page
           Executive Summary                                                                     4
           Introduction and methodologies                                                        8
I          Review of PAP & paracetamol industry                                                 10
I-1        Brief introduction to paracetamol industry in China                                  10
I-2        Brief introduction to PAP industry in China                                          13
II         Brief introduction to various technologies of PAP and paracetamol                    16
II-1       Introduction to processes for PAP production                                         16
II-1.1     Industralized technologies of PAP in China                                           17


Website: http://www.cnchemicals.com                                 Email: econtact@cnchemicals.com
Tel: +86-20-3761 6606                                                Fax: +86-20-3761 6968
CCM Data & Primary Intelligence
-          Iron reduction of p-nitrophenol                                                    17
-          Catalytic hydrogenation of p-nitrophenol                                           18
-          Catalytic hydrogenation of nitrobenzene                                            20
II-1.2     Technologies under research                                                        21
-          Electrolytic reduction of nitrobenzene                                             21
-          Other findings                                                                     25
II-1.3     Comparison among the above four technologies                                       26
II-2       Introduction to processes for paracetamol production                               27
II-2.1     One-step method                                                                    27
II-2.2     Two-step method                                                                    28
III        Detailed introduction to most popular methods of PAP and paracetamol               30
III-1      Technology for PAP                                                                 30
III-1.1    Description of production process and theoretical model of raw materials by iron   30
III-1.2    Description of production process and theoretical model of raw materials by        33
III-2      Technology for paracetamol                                                         37
III-2.1    Brief description of production process                                            37
III-2.2    Flow chart of paracetamol production                                               38
III-2.3    Theoretical model of raw materials                                                 38
IV         Estimation on cost and profit of PAP and paracetamol                               40
IV-1       In PAP enterprises                                                                 40
IV-1.1     Jiangsu Zhongming (adopting PNCB technology)                                       40
-          Basic situation in Jiangsu Zhongming                                               40
-          Financial analysis of Jiangsu Zhongming in 2007                                    42
-          Estimation on raw material cost                                                    47
-          Estimation on manufacturing cost                                                   47
-          Estimation on management cost                                                      49
-          Estimation on total production cost                                                49
-          Estimation on profit                                                               50
IV-1.2     Liaoning Tianbao (adopting PNCB technology)                                        52
-          Basic situation in Liaoning Tianbao                                                52
-          Financial analysis of Liaoning Tianbao in 2007                                     55
-          Estimation on raw material cost                                                    60
-          Estimation on manufacturing cost                                                   60
-          Estimation on management cost                                                      61
-          Estimation on profit                                                               61
IV-1.3     Liaoning Jinhua(adopting NB technology)                                            62
-          Basic situation in Huludao Jinhu                                                   62
-          Estimation on raw material cost                                                    63
-          Estimation on manufacturing cost                                                   64
-          Estimation on management cost                                                      64


Website: http://www.cnchemicals.com                                 Email: econtact@cnchemicals.com
Tel: +86-20-3761 6606                                                Fax: +86-20-3761 6968
CCM Data & Primary Intelligence
-         Estimation on profit                                                                     65
IV-1.4    Comparison among above three manufacturers                                               66
IV-2      In paracetamol enterprises                                                               69
IV-2.1    Hebei Jiheng                                                                             69
-         Basic situation in Hebei Jiheng                                                          69
-         Actual flowchart in Hebei Jiheng                                                         70
-         Financial analysis of Hebei Jiheng in 2007                                               72
-         Estimation on raw material cost                                                          77
-         Estimation on manufacturing cost                                                         78
-         Estimation on management cost                                                            79
-         Estimation on total production cost                                                      80
-         Estimation on profit                                                                     80
          IV-2.2 Lu'an Pharm                                                                       82
-         Basic situation in Lu'an Pharm                                                           82
-         Financial analysis of Lu'an Pharm in 2007                                                83
-         Estimation on raw material cost                                                          83
-         Estimation on manufacturing cost                                                         89
-         Estimation on management cost                                                            89
-         Estimation on total production cost                                                      90
-         Estimation on profit                                                                     91
IV-2.3    Comparison between Hebei Jiheng and Lu'an Pharm in profit                                93
V         Forecast on PAP & paracetamol industry in China                                          95
V-1       Forecast on market                                                                       95
V-2       Forecast on technology                                                                   95
V-3       Competitive power of Chinese paracetamol                                                 97
VI        Site visit reports                                                                       101


Executive summary:


(Note: The following summary is based on the situation in 2008 and maybe different to what it is
nowadays. Please be noted.)


- Technologies of Chinese enterprises


In the past decade, China’s paracetamol and PAP industry has boomed quickly, and both of their
output grows with CAGR of more than xx%. Chinese manufacturers mainly adopt iron reduction
method and catalytic hydrogenation of p-nitrophenol to produce PAP, among which iron reduction
method accounts for xx% of the total capacity currently.


XXX Co., Ltd. is the largest PAP producer in China, with PAP capacity of xxxxt/a in 2008. XXX Co., Ltd.
is the only Chinese PAP producer that adopts catalytic hydrogenation of p-nitrophenol, and its capacity


Website: http://www.cnchemicals.com                                Email: econtact@cnchemicals.com
Tel: +86-20-3761 6606                                               Fax: +86-20-3761 6968
CCM Data & Primary Intelligence
of PAP is xxxxt/a in 2008.


Though overseas PAP manufacturers mostly adopt more advanced technologies including catalytic
hydrogenation of nitrobenzene and electrolytic reduction of nitrobenzene, these technologies are still
under research now in China.


- Cost and profit of Chinese enterprises


Production cost of PAP of Chinese enterprises ranges from USDxxxx/t to USDxxxx/t in November 2008.
It is noted that cost of raw materials constitutes more than XX% of the total production cost. It even
approaches xx% in XXX Chemical Plant and xx% in XXX Co., Ltd., two companies CCM has visited
and investigated.


CCM estimates that the profit level of Chinese PAP manufacturers is actually very low. Profit of PAP in
XXX reaches USDxxxx/t, which it is only USDxxxx/t in XXX in November 2008. During the
corresponding period, their quoted price of PAP is USDxxxx/t and USDxxxx/t respectively, whereas,
Chinese paracetamol producers disclosed that they were often able to purchase domestic PAP at a
price of about USDxxxx/t.


Paracetamol production is mature in China and the production cost among different manufacturers is
nearly the same. To those armed with complete equipment such as XXX, though they have heavy
burden on paying for interest and amortization and the production cost is high, they can gain more profit
for higher price and larger production scale.


- Forecast on PAP and paracetamol production


Motivated by demands from both domestic and international markets, Chinese paracetamol will keep
on developing relatively rapidly in the coming several years. It is estimated by CCM that the annual
growth rate of paracetamol output will amount to nearly xx% in the coming five years.


Character of CCM' Report:


The aim of this report is to provide powerful assistance to the strategy group and the management
team in making correct decision as how to penetrate the ever-increasing China market and how to
catch the maximum commercial opportunities. The report is formulated independently by CCM’s
professional market researchers, based on the first-hand and primary data which are analyzed by
scientific methodology, confirmed with both manufacturers/end users/traders and legal authorities, and
presented in a logic way.


Sample pages:




Website: http://www.cnchemicals.com                                  Email: econtact@cnchemicals.com
Tel: +86-20-3761 6606                                                 Fax: +86-20-3761 6968
II-1 Introduction to processes for PAP production

PAP was prepared firstly by Bayer and Caro in 1874, with p-nitrosophenol as the raw material,
by reducing p-nitrosophenol in acid agent (HCl) with tin as the reducer.

Table II-1-1 Major PAP production technologies in China, 2008
    Starting
                        Technology                  Advantage                    Disadvantage                  Status in China,2008
    material
                                                                              High product cost,
                    Iron reduction        Lower investment, mature            serious pollution,          Mainstream production
                    method                technology                          small-scale                 technology in China.
                                                                              production
  p-nitrophenol                                                                                           Only Anhui Bengbu Bayi
                    Catalytic                                                 High product cost,
                                          Good product quality,                                           Chemical Industry Co., Ltd
                    hydrogenation                                             catalyst tends to
                                          high yield, little pollution                                    adopts this process, with capacity
                    method                                                    lose activity.
                                                                                                          20,000t/a in 2008
                                          Low product cost, good
                    Electrolytic                                              High energy
                                          quality of production, high                                     No application.
                    reduction method                                          consumption
                                          yield, little pollution
                                                                                                          Only Liaoning Huludao Jinhua
                    Catalytic
                                          High yield, high quality,                                       Fine Chemical Co., Ltd. once
                    hydrogenation                                             High cost in catalyst
                                          little pollutant                                                adopted this process, but it has
                    method (NB)
   nitrobenzene                                                                                           stopped it since 2004.
                                                                                                          No application, but being under
                                          Low product cost, little
                    Electrolytic                                              High energy                 study by universities like Peking
                                          pollutant, short production
                    reduction method                                          consumption                 University and Hebei University
                                          process
                                                                                                          of Technology


Table II-1-3 Production situation of Chinese PAP producers, Nov- 2008
                                Iron reduction      Catalytic                  Catalytic                   Electrolytic     reduction
                                of                  hydrogenation        of    hydrogenation       of      of nitrobenzene
                                p-nitrophenol       p-nitrophenol              nitrobenzene
Number of users                                 9                        1                            0                            0
                                                             (Bengbu Bayi)          (Liaoning Jinhua                (Dongzhitaong
                                                                                    has stopped this       Pharmaceutical(Anhui)
                                                                                       process since            Co., Ltd. is inviting
                                                                                               2004.)                     investment)
Current capacity(t/a)                 107,700                       20,000                            0                            0
Output in 2007(t)                       76,000                      15,000                            0                            0
Table II-1.3 -1 Comparison among different technologies, Oct- 2008
                                            Investment
                                            calculated
                        Production                          Government’s
   Technology                           by 10,000t/a,                                         Characteristic
                       cost (USD/t)                            attitude
                                            thousand
                                                               toward it
                                              USD
 Iron reduction               2,482~              3,210     Limit            Higher        material   consumption,      high
 method                        2,628                                         pollution, high iron content, easy operation,
                                                                             low cost
 Catalytic                     2,628                        Encourage        Low pollution,      low iron content, high cost
 hydrogenation of             ~2,774              9,780                      in catalyst
 p-nitrophenol

 Catalytic                     3,212             21,900     Encourage        Low pollution, high quality of product, hard
 hydrogenation of             ~3,504                                         to operate,     high cost in catalyst
 nitrobenzene

 Electrolytic                  2,336                        Encourage        Low pollution, high quality of product, high
 reduction of                 ~2,628              3,650                      cost in electricity, hard to operate
 nitrobenzene



II-2.3 Technology under research in China

For one step method, there are two ways of producing paracetamol under research in China
now. One is started from nitrobenzene as “a” pathway and the other is started from phenol as
“c” pathway described in chapter II-2.1.

Table II-2.3-1 Key researchers on one-step technology of paracetamol production in China
                                                                                                                     Status of the
Researcher          Institute or University              Study Topic                  Achievement
                                                                                                                       research



                                                                              Total yield is around 55%.
                                                 The process of catalytic
                                                                                Boron trifluoride ether
                                                    hydrogenation of
                                                                             solution is adopted instead of
                                                 nitrobenzene, which is
                                                                              sulfuric acid as medium for
                      Hebei University of        similar to the two-step
                                                                                 hydrogenation. Then                 No industrial
 Yanji Wang              Technology                 method mentioned
                                                                               ammonia isn’t involved in              application.
                                                previously, but it doesn’t
                                                                               acetylation, and thus the
                                                     purify PAP, the
                                                                             waste water can be reduced.
                                                     intermediate of
                                                                              The researcher got patent
                                                       paracetamol.
                                                                                 CN1569819 in 2005.
The production of
                                                      paracetamol after          The yield is improved to 60%
                                                  acetylation, oximation         by adopting To adopt efficient
 Xingquan           Xi’an Modern Chemistry
                                                    and rearrangement             catalyst and control pH of           Terminated
    Chen              Research Institute
                                                      reaction based on                   oximation.
                                                           phenol.




III-1.1 Description of production process and theoretical mode of raw materials by iron
reduction technology


Table III-1.1-1 Theoretical consumption of raw material of PAP in China, Oct- 2008
                                                                            Oct-2008                      May-2006
      Raw materials                      Unit consumption             Price,       Unit cost,      Price,         Unit cost,
                                            (kg/kg)                  USD/kg         USD/kg        USD/kg           USD/kg
                            *
 p-Nitrochlorobenzene                                     1.60            0.88            1.41         0.69              1.10
                       **
 Caustic soda (30%)                                       3.00            0.10            0.31         0.06              0.19
 Iron powder (technical )                                 1.50            0.55            0.83         0.31              0.47
 Hydrochloric acid
 (30%,technical)                                          0.30            0.06            0.02         0.08              0.02
 Magnesium oxide                                          0.01            0.12            0.00         1.25              0.01
 Sodium metabisulfite                                     0.02            0.31            0.01         0.25              0.01
            Total                                                                         2.58                           1.80


IV-1.1 Jiangsu Zhongming Pharm-Chemical Co., Ltd.

Table IV-1.1-1 Main equipment in Jiangsu Zhongming
 Name of equipment              Number    Unit capacity (Liter)      Total capacity (Liter)
 Hydrolization reactor               6                   10,000                     60,000
 Acidification reactor               6                   10,000                     60,000
 Reduction reactor                   9                   10,000                     90,000
 Crystallization reactor            36                   10,000                    360,000
Table IV-1.1-2 General situation of Jiangsu Zhongming, Nov-2008
  Technology improvement                 Employees               Waste treatment                    Distribution            Maintenance      Transportation            Debt       Management          Raw
                                                                                                                                   cost                                            equipment        materials
                                                                                                                                                                                                    supplier
-Jiangsu Zhongming plans to         -300 employees in         -It has invested              -It sells PAP mainly to Lu’an   -At least     -Mainly transports its   -Little loan   -Very simple,   - Jiangsu
 invest about USD0.73 million        total, among who 20       USD0.44 million in            Pharm, Hebei Jiheng etc        USD0.15        products through         from bank.     only a          Yangnong
 to upgrade its production lines,    are technicians.          waste treatment              –It owns self-support import & million per     highway and the                         telephone in    Chemical
 and it is going to adopt           -Average salaries of      - it firstly disposes waste    export right                   year           freight to Shanghai                     office          Group
 technology of sulphur               ordinary operators        water by itself , and                                                       port is USD29.20 per
 hydrogenation to produce            and administrators are    then sends them to                                                          tonne of PAP
 PAP.                                USD146/month and          special waste water
-It has finished the trial           USD292/month,             treatment plant nearby
 production which adopts the         respectively.
 technology mentioned above,
 and will possibly launch
 production in March 2009.
Table IV-1.1-4 Income statement of Jiangsu Zhongming in 2007
                                                             31-Dec-07                       31-Dec-06
                         ITEM
                                                        Unit: thousand USD              Unit: thousand USD

 Sales                                                                 11,512.53                         10,615.47

   Less: Cost of sales                                                   9,597.11                         8,889.72

 Interest expenses                                                        190.29                           159.15

 Taxes and associate charges                                                 0.00                          175.44

 Selling and distribution expenses                                        258.53                            90.23

 Administrative expenses                                                  122.05                           181.70

 Financial expenses                                                         23.03                             0.18

 Impairment loss                                                             0.00                             0.00

 Add: Gain(loss) from investment                                             0.00                             0.00

 Operating profit / ( loss)                                              1,321.52                         1,119.05

 Add: Non-operating income                                                  14.44                           18.80

 Less: Non-operating expenses                                            1,402.89                           36.35

 Total profit / (loss)                                                     -66.93                         1,101.50

 Less :Profit taxes                                                          0.00                           73.93

 Net profit / (loss)                                                       -66.93                         1,027.57
Source: CCM International Ltd.




Table IV-1.1-12 Estimation on profit of Jiangsu Zhongming, Oct-2008

                       Item                      PAP, USD / kg                         Remark


1. Total income                                            3.13 Price + Return of VAT + Income for selling wastes
Price                                                      3.07 FOB Shanghai in Oct-2008
Return of VAT                                              0.00 This is not an export price, so no return of VAT.
Other income after tax                                     0.06 From selling iron mud to steel factory
                                                                  Total production costs + VAT+ EAT & CT
2. Expense                                                 2.90
                                                                   + House tax+ Land holding tax + Others tax
Total production costs                                     2.80
VAT                                                        0.08
EAT & CT                                                  0.008
House tax                                                0.0003
Land holding tax                                          0.003 Land area x Land holding tax
Others tax (Pollutant discharge fee, stamp tax
                                                           0.01
and tax on vehicles and vessels use)
3. Gross Profit                                            0.23 Income - Expense
4. Profit tax                                              0.06 Gross profit×25%
5. Profit after tax                                        0.17 Gross Profit - Profits Tax

More Related Content

Viewers also liked

Paracetamol per napoli sia 2009
Paracetamol per napoli sia 2009Paracetamol per napoli sia 2009
Paracetamol per napoli sia 2009Claudio Melloni
 
Sean Kelly on Paracetamol Toxicity
Sean Kelly on Paracetamol ToxicitySean Kelly on Paracetamol Toxicity
Sean Kelly on Paracetamol ToxicitySMACC Conference
 
Journal club- Enteral Paracetamol or IV Indomethacin for closure of PDA
Journal club- Enteral Paracetamol or IV Indomethacin for closure of PDAJournal club- Enteral Paracetamol or IV Indomethacin for closure of PDA
Journal club- Enteral Paracetamol or IV Indomethacin for closure of PDAZaheen Zehra
 
Paracetamol and sedative overdosage
Paracetamol and sedative overdosageParacetamol and sedative overdosage
Paracetamol and sedative overdosageAbino David
 
Advertising & Marketing campaign for paracetamol
Advertising & Marketing campaign for paracetamolAdvertising & Marketing campaign for paracetamol
Advertising & Marketing campaign for paracetamolAdea
 
Paracetamol information ppt
Paracetamol information pptParacetamol information ppt
Paracetamol information pptMilan Padariya
 
Paracetamol - widening the horizon in pain managment
Paracetamol - widening the horizon in pain managmentParacetamol - widening the horizon in pain managment
Paracetamol - widening the horizon in pain managmentGiridhar Panpalia
 

Viewers also liked (12)

Paracetamol per napoli sia 2009
Paracetamol per napoli sia 2009Paracetamol per napoli sia 2009
Paracetamol per napoli sia 2009
 
Sean Kelly on Paracetamol Toxicity
Sean Kelly on Paracetamol ToxicitySean Kelly on Paracetamol Toxicity
Sean Kelly on Paracetamol Toxicity
 
Journal club- Enteral Paracetamol or IV Indomethacin for closure of PDA
Journal club- Enteral Paracetamol or IV Indomethacin for closure of PDAJournal club- Enteral Paracetamol or IV Indomethacin for closure of PDA
Journal club- Enteral Paracetamol or IV Indomethacin for closure of PDA
 
Paracetamol and sedative overdosage
Paracetamol and sedative overdosageParacetamol and sedative overdosage
Paracetamol and sedative overdosage
 
dr.Husni - paracetamol iv as a safety analgesic
dr.Husni - paracetamol iv as a safety analgesicdr.Husni - paracetamol iv as a safety analgesic
dr.Husni - paracetamol iv as a safety analgesic
 
Advertising & Marketing campaign for paracetamol
Advertising & Marketing campaign for paracetamolAdvertising & Marketing campaign for paracetamol
Advertising & Marketing campaign for paracetamol
 
Paracetamol toxicity
Paracetamol toxicityParacetamol toxicity
Paracetamol toxicity
 
Paracetamol
ParacetamolParacetamol
Paracetamol
 
Paracetamol information ppt
Paracetamol information pptParacetamol information ppt
Paracetamol information ppt
 
Industrial dispute
Industrial disputeIndustrial dispute
Industrial dispute
 
Paracetamol - widening the horizon in pain managment
Paracetamol - widening the horizon in pain managmentParacetamol - widening the horizon in pain managment
Paracetamol - widening the horizon in pain managment
 
Chemistry project
Chemistry projectChemistry project
Chemistry project
 

More from CCM Intelligence

Rising pesticide registrations indicates a booming year for the China pestici...
Rising pesticide registrations indicates a booming year for the China pestici...Rising pesticide registrations indicates a booming year for the China pestici...
Rising pesticide registrations indicates a booming year for the China pestici...CCM Intelligence
 
Competition between glyphosate, dicamba, 2,4-D and glufosinate ammonium
Competition between glyphosate, dicamba, 2,4-D and glufosinate ammoniumCompetition between glyphosate, dicamba, 2,4-D and glufosinate ammonium
Competition between glyphosate, dicamba, 2,4-D and glufosinate ammoniumCCM Intelligence
 
Find hot news in sweeteners china news 1401
Find hot news in sweeteners china news 1401Find hot news in sweeteners china news 1401
Find hot news in sweeteners china news 1401CCM Intelligence
 
Find hot news in insecticides china news 1401
Find hot news in insecticides china news 1401Find hot news in insecticides china news 1401
Find hot news in insecticides china news 1401CCM Intelligence
 
Find hot news in herbicides china news 1401
Find hot news in herbicides china news 1401Find hot news in herbicides china news 1401
Find hot news in herbicides china news 1401CCM Intelligence
 
Find hot news in corn products china news 1401
Find hot news in corn products china news 1401Find hot news in corn products china news 1401
Find hot news in corn products china news 1401CCM Intelligence
 
Find hot news in corn products china news 1401
Find hot news in corn products china news 1401Find hot news in corn products china news 1401
Find hot news in corn products china news 1401CCM Intelligence
 
Find hot news in china fluoride materials monthly report 1401
Find hot news in china fluoride materials monthly report 1401Find hot news in china fluoride materials monthly report 1401
Find hot news in china fluoride materials monthly report 1401CCM Intelligence
 
Find hot news in biomaterials china news 1401
Find hot news in biomaterials china news 1401Find hot news in biomaterials china news 1401
Find hot news in biomaterials china news 1401CCM Intelligence
 
Find hot news in fungicides china news 1401
Find hot news in  fungicides china news 1401Find hot news in  fungicides china news 1401
Find hot news in fungicides china news 1401CCM Intelligence
 
Supply of sodium borohydride in china appears superfluous at present
Supply of sodium borohydride in china appears superfluous at presentSupply of sodium borohydride in china appears superfluous at present
Supply of sodium borohydride in china appears superfluous at presentCCM Intelligence
 
18 self developed pesticides without renewal of technical registrations
18 self developed pesticides without renewal of technical registrations18 self developed pesticides without renewal of technical registrations
18 self developed pesticides without renewal of technical registrationsCCM Intelligence
 
Find hot news in corn products china news 1312
Find hot news in corn products china news 1312Find hot news in corn products china news 1312
Find hot news in corn products china news 1312CCM Intelligence
 
Find hot news in sweeteners china news 1312
Find hot news in sweeteners china news 1312Find hot news in sweeteners china news 1312
Find hot news in sweeteners china news 1312CCM Intelligence
 
Find hot news in insecticides china news 1312
Find hot news in insecticides china news 1312Find hot news in insecticides china news 1312
Find hot news in insecticides china news 1312CCM Intelligence
 
Find hot news in herbicides china news 1312
Find hot news in herbicides china news 1312Find hot news in herbicides china news 1312
Find hot news in herbicides china news 1312CCM Intelligence
 
Find hot news in china fluoride materials monthly report 1312
Find hot news in china fluoride materials monthly report 1312Find hot news in china fluoride materials monthly report 1312
Find hot news in china fluoride materials monthly report 1312CCM Intelligence
 
Find hot news in biomaterials china news 1312
Find hot news in biomaterials china news 1312Find hot news in biomaterials china news 1312
Find hot news in biomaterials china news 1312CCM Intelligence
 
Find hot news in fungicides china news 1312
Find hot news in  fungicides china news 1312Find hot news in  fungicides china news 1312
Find hot news in fungicides china news 1312CCM Intelligence
 

More from CCM Intelligence (20)

Rising pesticide registrations indicates a booming year for the China pestici...
Rising pesticide registrations indicates a booming year for the China pestici...Rising pesticide registrations indicates a booming year for the China pestici...
Rising pesticide registrations indicates a booming year for the China pestici...
 
Lithium battery webinar
Lithium battery webinar Lithium battery webinar
Lithium battery webinar
 
Competition between glyphosate, dicamba, 2,4-D and glufosinate ammonium
Competition between glyphosate, dicamba, 2,4-D and glufosinate ammoniumCompetition between glyphosate, dicamba, 2,4-D and glufosinate ammonium
Competition between glyphosate, dicamba, 2,4-D and glufosinate ammonium
 
Find hot news in sweeteners china news 1401
Find hot news in sweeteners china news 1401Find hot news in sweeteners china news 1401
Find hot news in sweeteners china news 1401
 
Find hot news in insecticides china news 1401
Find hot news in insecticides china news 1401Find hot news in insecticides china news 1401
Find hot news in insecticides china news 1401
 
Find hot news in herbicides china news 1401
Find hot news in herbicides china news 1401Find hot news in herbicides china news 1401
Find hot news in herbicides china news 1401
 
Find hot news in corn products china news 1401
Find hot news in corn products china news 1401Find hot news in corn products china news 1401
Find hot news in corn products china news 1401
 
Find hot news in corn products china news 1401
Find hot news in corn products china news 1401Find hot news in corn products china news 1401
Find hot news in corn products china news 1401
 
Find hot news in china fluoride materials monthly report 1401
Find hot news in china fluoride materials monthly report 1401Find hot news in china fluoride materials monthly report 1401
Find hot news in china fluoride materials monthly report 1401
 
Find hot news in biomaterials china news 1401
Find hot news in biomaterials china news 1401Find hot news in biomaterials china news 1401
Find hot news in biomaterials china news 1401
 
Find hot news in fungicides china news 1401
Find hot news in  fungicides china news 1401Find hot news in  fungicides china news 1401
Find hot news in fungicides china news 1401
 
Supply of sodium borohydride in china appears superfluous at present
Supply of sodium borohydride in china appears superfluous at presentSupply of sodium borohydride in china appears superfluous at present
Supply of sodium borohydride in china appears superfluous at present
 
18 self developed pesticides without renewal of technical registrations
18 self developed pesticides without renewal of technical registrations18 self developed pesticides without renewal of technical registrations
18 self developed pesticides without renewal of technical registrations
 
Find hot news in corn products china news 1312
Find hot news in corn products china news 1312Find hot news in corn products china news 1312
Find hot news in corn products china news 1312
 
Find hot news in sweeteners china news 1312
Find hot news in sweeteners china news 1312Find hot news in sweeteners china news 1312
Find hot news in sweeteners china news 1312
 
Find hot news in insecticides china news 1312
Find hot news in insecticides china news 1312Find hot news in insecticides china news 1312
Find hot news in insecticides china news 1312
 
Find hot news in herbicides china news 1312
Find hot news in herbicides china news 1312Find hot news in herbicides china news 1312
Find hot news in herbicides china news 1312
 
Find hot news in china fluoride materials monthly report 1312
Find hot news in china fluoride materials monthly report 1312Find hot news in china fluoride materials monthly report 1312
Find hot news in china fluoride materials monthly report 1312
 
Find hot news in biomaterials china news 1312
Find hot news in biomaterials china news 1312Find hot news in biomaterials china news 1312
Find hot news in biomaterials china news 1312
 
Find hot news in fungicides china news 1312
Find hot news in  fungicides china news 1312Find hot news in  fungicides china news 1312
Find hot news in fungicides china news 1312
 

Recently uploaded

1029-Danh muc Sach Giao Khoa khoi 6.pdf
1029-Danh muc Sach Giao Khoa khoi  6.pdf1029-Danh muc Sach Giao Khoa khoi  6.pdf
1029-Danh muc Sach Giao Khoa khoi 6.pdfQucHHunhnh
 
The basics of sentences session 3pptx.pptx
The basics of sentences session 3pptx.pptxThe basics of sentences session 3pptx.pptx
The basics of sentences session 3pptx.pptxheathfieldcps1
 
Sociology 101 Demonstration of Learning Exhibit
Sociology 101 Demonstration of Learning ExhibitSociology 101 Demonstration of Learning Exhibit
Sociology 101 Demonstration of Learning Exhibitjbellavia9
 
Vishram Singh - Textbook of Anatomy Upper Limb and Thorax.. Volume 1 (1).pdf
Vishram Singh - Textbook of Anatomy  Upper Limb and Thorax.. Volume 1 (1).pdfVishram Singh - Textbook of Anatomy  Upper Limb and Thorax.. Volume 1 (1).pdf
Vishram Singh - Textbook of Anatomy Upper Limb and Thorax.. Volume 1 (1).pdfssuserdda66b
 
Activity 01 - Artificial Culture (1).pdf
Activity 01 - Artificial Culture (1).pdfActivity 01 - Artificial Culture (1).pdf
Activity 01 - Artificial Culture (1).pdfciinovamais
 
Dyslexia AI Workshop for Slideshare.pptx
Dyslexia AI Workshop for Slideshare.pptxDyslexia AI Workshop for Slideshare.pptx
Dyslexia AI Workshop for Slideshare.pptxcallscotland1987
 
SKILL OF INTRODUCING THE LESSON MICRO SKILLS.pptx
SKILL OF INTRODUCING THE LESSON MICRO SKILLS.pptxSKILL OF INTRODUCING THE LESSON MICRO SKILLS.pptx
SKILL OF INTRODUCING THE LESSON MICRO SKILLS.pptxAmanpreet Kaur
 
TỔNG ÔN TẬP THI VÀO LỚP 10 MÔN TIẾNG ANH NĂM HỌC 2023 - 2024 CÓ ĐÁP ÁN (NGỮ Â...
TỔNG ÔN TẬP THI VÀO LỚP 10 MÔN TIẾNG ANH NĂM HỌC 2023 - 2024 CÓ ĐÁP ÁN (NGỮ Â...TỔNG ÔN TẬP THI VÀO LỚP 10 MÔN TIẾNG ANH NĂM HỌC 2023 - 2024 CÓ ĐÁP ÁN (NGỮ Â...
TỔNG ÔN TẬP THI VÀO LỚP 10 MÔN TIẾNG ANH NĂM HỌC 2023 - 2024 CÓ ĐÁP ÁN (NGỮ Â...Nguyen Thanh Tu Collection
 
SOC 101 Demonstration of Learning Presentation
SOC 101 Demonstration of Learning PresentationSOC 101 Demonstration of Learning Presentation
SOC 101 Demonstration of Learning Presentationcamerronhm
 
Unit-IV- Pharma. Marketing Channels.pptx
Unit-IV- Pharma. Marketing Channels.pptxUnit-IV- Pharma. Marketing Channels.pptx
Unit-IV- Pharma. Marketing Channels.pptxVishalSingh1417
 
Towards a code of practice for AI in AT.pptx
Towards a code of practice for AI in AT.pptxTowards a code of practice for AI in AT.pptx
Towards a code of practice for AI in AT.pptxJisc
 
On National Teacher Day, meet the 2024-25 Kenan Fellows
On National Teacher Day, meet the 2024-25 Kenan FellowsOn National Teacher Day, meet the 2024-25 Kenan Fellows
On National Teacher Day, meet the 2024-25 Kenan FellowsMebane Rash
 
UGC NET Paper 1 Mathematical Reasoning & Aptitude.pdf
UGC NET Paper 1 Mathematical Reasoning & Aptitude.pdfUGC NET Paper 1 Mathematical Reasoning & Aptitude.pdf
UGC NET Paper 1 Mathematical Reasoning & Aptitude.pdfNirmal Dwivedi
 
How to Manage Global Discount in Odoo 17 POS
How to Manage Global Discount in Odoo 17 POSHow to Manage Global Discount in Odoo 17 POS
How to Manage Global Discount in Odoo 17 POSCeline George
 
Holdier Curriculum Vitae (April 2024).pdf
Holdier Curriculum Vitae (April 2024).pdfHoldier Curriculum Vitae (April 2024).pdf
Holdier Curriculum Vitae (April 2024).pdfagholdier
 
Jual Obat Aborsi Hongkong ( Asli No.1 ) 085657271886 Obat Penggugur Kandungan...
Jual Obat Aborsi Hongkong ( Asli No.1 ) 085657271886 Obat Penggugur Kandungan...Jual Obat Aborsi Hongkong ( Asli No.1 ) 085657271886 Obat Penggugur Kandungan...
Jual Obat Aborsi Hongkong ( Asli No.1 ) 085657271886 Obat Penggugur Kandungan...ZurliaSoop
 
Unit-IV; Professional Sales Representative (PSR).pptx
Unit-IV; Professional Sales Representative (PSR).pptxUnit-IV; Professional Sales Representative (PSR).pptx
Unit-IV; Professional Sales Representative (PSR).pptxVishalSingh1417
 
Kodo Millet PPT made by Ghanshyam bairwa college of Agriculture kumher bhara...
Kodo Millet  PPT made by Ghanshyam bairwa college of Agriculture kumher bhara...Kodo Millet  PPT made by Ghanshyam bairwa college of Agriculture kumher bhara...
Kodo Millet PPT made by Ghanshyam bairwa college of Agriculture kumher bhara...pradhanghanshyam7136
 
ComPTIA Overview | Comptia Security+ Book SY0-701
ComPTIA Overview | Comptia Security+ Book SY0-701ComPTIA Overview | Comptia Security+ Book SY0-701
ComPTIA Overview | Comptia Security+ Book SY0-701bronxfugly43
 

Recently uploaded (20)

1029-Danh muc Sach Giao Khoa khoi 6.pdf
1029-Danh muc Sach Giao Khoa khoi  6.pdf1029-Danh muc Sach Giao Khoa khoi  6.pdf
1029-Danh muc Sach Giao Khoa khoi 6.pdf
 
The basics of sentences session 3pptx.pptx
The basics of sentences session 3pptx.pptxThe basics of sentences session 3pptx.pptx
The basics of sentences session 3pptx.pptx
 
Sociology 101 Demonstration of Learning Exhibit
Sociology 101 Demonstration of Learning ExhibitSociology 101 Demonstration of Learning Exhibit
Sociology 101 Demonstration of Learning Exhibit
 
Vishram Singh - Textbook of Anatomy Upper Limb and Thorax.. Volume 1 (1).pdf
Vishram Singh - Textbook of Anatomy  Upper Limb and Thorax.. Volume 1 (1).pdfVishram Singh - Textbook of Anatomy  Upper Limb and Thorax.. Volume 1 (1).pdf
Vishram Singh - Textbook of Anatomy Upper Limb and Thorax.. Volume 1 (1).pdf
 
Activity 01 - Artificial Culture (1).pdf
Activity 01 - Artificial Culture (1).pdfActivity 01 - Artificial Culture (1).pdf
Activity 01 - Artificial Culture (1).pdf
 
Dyslexia AI Workshop for Slideshare.pptx
Dyslexia AI Workshop for Slideshare.pptxDyslexia AI Workshop for Slideshare.pptx
Dyslexia AI Workshop for Slideshare.pptx
 
SKILL OF INTRODUCING THE LESSON MICRO SKILLS.pptx
SKILL OF INTRODUCING THE LESSON MICRO SKILLS.pptxSKILL OF INTRODUCING THE LESSON MICRO SKILLS.pptx
SKILL OF INTRODUCING THE LESSON MICRO SKILLS.pptx
 
TỔNG ÔN TẬP THI VÀO LỚP 10 MÔN TIẾNG ANH NĂM HỌC 2023 - 2024 CÓ ĐÁP ÁN (NGỮ Â...
TỔNG ÔN TẬP THI VÀO LỚP 10 MÔN TIẾNG ANH NĂM HỌC 2023 - 2024 CÓ ĐÁP ÁN (NGỮ Â...TỔNG ÔN TẬP THI VÀO LỚP 10 MÔN TIẾNG ANH NĂM HỌC 2023 - 2024 CÓ ĐÁP ÁN (NGỮ Â...
TỔNG ÔN TẬP THI VÀO LỚP 10 MÔN TIẾNG ANH NĂM HỌC 2023 - 2024 CÓ ĐÁP ÁN (NGỮ Â...
 
SOC 101 Demonstration of Learning Presentation
SOC 101 Demonstration of Learning PresentationSOC 101 Demonstration of Learning Presentation
SOC 101 Demonstration of Learning Presentation
 
Unit-IV- Pharma. Marketing Channels.pptx
Unit-IV- Pharma. Marketing Channels.pptxUnit-IV- Pharma. Marketing Channels.pptx
Unit-IV- Pharma. Marketing Channels.pptx
 
Towards a code of practice for AI in AT.pptx
Towards a code of practice for AI in AT.pptxTowards a code of practice for AI in AT.pptx
Towards a code of practice for AI in AT.pptx
 
On National Teacher Day, meet the 2024-25 Kenan Fellows
On National Teacher Day, meet the 2024-25 Kenan FellowsOn National Teacher Day, meet the 2024-25 Kenan Fellows
On National Teacher Day, meet the 2024-25 Kenan Fellows
 
UGC NET Paper 1 Mathematical Reasoning & Aptitude.pdf
UGC NET Paper 1 Mathematical Reasoning & Aptitude.pdfUGC NET Paper 1 Mathematical Reasoning & Aptitude.pdf
UGC NET Paper 1 Mathematical Reasoning & Aptitude.pdf
 
How to Manage Global Discount in Odoo 17 POS
How to Manage Global Discount in Odoo 17 POSHow to Manage Global Discount in Odoo 17 POS
How to Manage Global Discount in Odoo 17 POS
 
Spatium Project Simulation student brief
Spatium Project Simulation student briefSpatium Project Simulation student brief
Spatium Project Simulation student brief
 
Holdier Curriculum Vitae (April 2024).pdf
Holdier Curriculum Vitae (April 2024).pdfHoldier Curriculum Vitae (April 2024).pdf
Holdier Curriculum Vitae (April 2024).pdf
 
Jual Obat Aborsi Hongkong ( Asli No.1 ) 085657271886 Obat Penggugur Kandungan...
Jual Obat Aborsi Hongkong ( Asli No.1 ) 085657271886 Obat Penggugur Kandungan...Jual Obat Aborsi Hongkong ( Asli No.1 ) 085657271886 Obat Penggugur Kandungan...
Jual Obat Aborsi Hongkong ( Asli No.1 ) 085657271886 Obat Penggugur Kandungan...
 
Unit-IV; Professional Sales Representative (PSR).pptx
Unit-IV; Professional Sales Representative (PSR).pptxUnit-IV; Professional Sales Representative (PSR).pptx
Unit-IV; Professional Sales Representative (PSR).pptx
 
Kodo Millet PPT made by Ghanshyam bairwa college of Agriculture kumher bhara...
Kodo Millet  PPT made by Ghanshyam bairwa college of Agriculture kumher bhara...Kodo Millet  PPT made by Ghanshyam bairwa college of Agriculture kumher bhara...
Kodo Millet PPT made by Ghanshyam bairwa college of Agriculture kumher bhara...
 
ComPTIA Overview | Comptia Security+ Book SY0-701
ComPTIA Overview | Comptia Security+ Book SY0-701ComPTIA Overview | Comptia Security+ Book SY0-701
ComPTIA Overview | Comptia Security+ Book SY0-701
 

Benchmarking on pap and paracetamol production in china

  • 1. CCM Data & Primary Intelligence Benchmarking on PAP and Paracetamol Production in China - The second edition Researched & Prepared by: Guangzhou CCM Information Science and Technology Co., Ltd Guangzhou, P. R. China Nov. 2008 Copyright by Guangzhou CCM Information Science and Technology Co., Ltd (P. R. China) Any publication, distribution or copying of the content in this report is prohibited. Website: http://www.cnchemicals.com Tel: +86-20-3761 6606 Fax: +86-20-3761 6968 Email: econtact@cnchemicals.com Website: http://www.cnchemicals.com Email: econtact@cnchemicals.com Tel: +86-20-3761 6606 Fax: +86-20-3761 6968
  • 2. CCM Data & Primary Intelligence Description: The consumption of paracetamol, which takes the most important position among NSAIDs, has kept growing worldwide, which promotes the production of PAP, the key raw material of paracetamol. As one of main paracetamol manufacturers in the world, China's paracetamol export has constituted 30%-40% of the total paracetamol consumed in the world. On the other hand, process of PAP and paracetamol in China is improving, largely attributable to the governmental environmental protection policy. However, China’s PAP manufacturers’ profit has been further squeezed by the growing investment in environmental protection and the global economic depression in 2008. To further penetrate into the industry, especially the production process, CCM has produced a report of Benchmarking on PAP and Paracetamol Production in China, which will provide you with the answers to the following questions: What are the developing status and trends of the production processes of PAP and paracetamol in China? What are the production costs of these process by theoretical model? What are the actual production cost and total profit of benchmark enterprises of PAP and paracetamol in this report in China? How are the total profit comparison between benchmark enterprises of PAP and paracetamol? What are the financial analysis of benchmark enterprises in 2007? What are the prospective technologies of PAP production in China till 2015? Main content: No. Content Page Executive Summary 4 Introduction and methodologies 8 I Review of PAP & paracetamol industry 10 I-1 Brief introduction to paracetamol industry in China 10 I-2 Brief introduction to PAP industry in China 13 II Brief introduction to various technologies of PAP and paracetamol 16 II-1 Introduction to processes for PAP production 16 II-1.1 Industralized technologies of PAP in China 17 Website: http://www.cnchemicals.com Email: econtact@cnchemicals.com Tel: +86-20-3761 6606 Fax: +86-20-3761 6968
  • 3. CCM Data & Primary Intelligence - Iron reduction of p-nitrophenol 17 - Catalytic hydrogenation of p-nitrophenol 18 - Catalytic hydrogenation of nitrobenzene 20 II-1.2 Technologies under research 21 - Electrolytic reduction of nitrobenzene 21 - Other findings 25 II-1.3 Comparison among the above four technologies 26 II-2 Introduction to processes for paracetamol production 27 II-2.1 One-step method 27 II-2.2 Two-step method 28 III Detailed introduction to most popular methods of PAP and paracetamol 30 III-1 Technology for PAP 30 III-1.1 Description of production process and theoretical model of raw materials by iron 30 III-1.2 Description of production process and theoretical model of raw materials by 33 III-2 Technology for paracetamol 37 III-2.1 Brief description of production process 37 III-2.2 Flow chart of paracetamol production 38 III-2.3 Theoretical model of raw materials 38 IV Estimation on cost and profit of PAP and paracetamol 40 IV-1 In PAP enterprises 40 IV-1.1 Jiangsu Zhongming (adopting PNCB technology) 40 - Basic situation in Jiangsu Zhongming 40 - Financial analysis of Jiangsu Zhongming in 2007 42 - Estimation on raw material cost 47 - Estimation on manufacturing cost 47 - Estimation on management cost 49 - Estimation on total production cost 49 - Estimation on profit 50 IV-1.2 Liaoning Tianbao (adopting PNCB technology) 52 - Basic situation in Liaoning Tianbao 52 - Financial analysis of Liaoning Tianbao in 2007 55 - Estimation on raw material cost 60 - Estimation on manufacturing cost 60 - Estimation on management cost 61 - Estimation on profit 61 IV-1.3 Liaoning Jinhua(adopting NB technology) 62 - Basic situation in Huludao Jinhu 62 - Estimation on raw material cost 63 - Estimation on manufacturing cost 64 - Estimation on management cost 64 Website: http://www.cnchemicals.com Email: econtact@cnchemicals.com Tel: +86-20-3761 6606 Fax: +86-20-3761 6968
  • 4. CCM Data & Primary Intelligence - Estimation on profit 65 IV-1.4 Comparison among above three manufacturers 66 IV-2 In paracetamol enterprises 69 IV-2.1 Hebei Jiheng 69 - Basic situation in Hebei Jiheng 69 - Actual flowchart in Hebei Jiheng 70 - Financial analysis of Hebei Jiheng in 2007 72 - Estimation on raw material cost 77 - Estimation on manufacturing cost 78 - Estimation on management cost 79 - Estimation on total production cost 80 - Estimation on profit 80 IV-2.2 Lu'an Pharm 82 - Basic situation in Lu'an Pharm 82 - Financial analysis of Lu'an Pharm in 2007 83 - Estimation on raw material cost 83 - Estimation on manufacturing cost 89 - Estimation on management cost 89 - Estimation on total production cost 90 - Estimation on profit 91 IV-2.3 Comparison between Hebei Jiheng and Lu'an Pharm in profit 93 V Forecast on PAP & paracetamol industry in China 95 V-1 Forecast on market 95 V-2 Forecast on technology 95 V-3 Competitive power of Chinese paracetamol 97 VI Site visit reports 101 Executive summary: (Note: The following summary is based on the situation in 2008 and maybe different to what it is nowadays. Please be noted.) - Technologies of Chinese enterprises In the past decade, China’s paracetamol and PAP industry has boomed quickly, and both of their output grows with CAGR of more than xx%. Chinese manufacturers mainly adopt iron reduction method and catalytic hydrogenation of p-nitrophenol to produce PAP, among which iron reduction method accounts for xx% of the total capacity currently. XXX Co., Ltd. is the largest PAP producer in China, with PAP capacity of xxxxt/a in 2008. XXX Co., Ltd. is the only Chinese PAP producer that adopts catalytic hydrogenation of p-nitrophenol, and its capacity Website: http://www.cnchemicals.com Email: econtact@cnchemicals.com Tel: +86-20-3761 6606 Fax: +86-20-3761 6968
  • 5. CCM Data & Primary Intelligence of PAP is xxxxt/a in 2008. Though overseas PAP manufacturers mostly adopt more advanced technologies including catalytic hydrogenation of nitrobenzene and electrolytic reduction of nitrobenzene, these technologies are still under research now in China. - Cost and profit of Chinese enterprises Production cost of PAP of Chinese enterprises ranges from USDxxxx/t to USDxxxx/t in November 2008. It is noted that cost of raw materials constitutes more than XX% of the total production cost. It even approaches xx% in XXX Chemical Plant and xx% in XXX Co., Ltd., two companies CCM has visited and investigated. CCM estimates that the profit level of Chinese PAP manufacturers is actually very low. Profit of PAP in XXX reaches USDxxxx/t, which it is only USDxxxx/t in XXX in November 2008. During the corresponding period, their quoted price of PAP is USDxxxx/t and USDxxxx/t respectively, whereas, Chinese paracetamol producers disclosed that they were often able to purchase domestic PAP at a price of about USDxxxx/t. Paracetamol production is mature in China and the production cost among different manufacturers is nearly the same. To those armed with complete equipment such as XXX, though they have heavy burden on paying for interest and amortization and the production cost is high, they can gain more profit for higher price and larger production scale. - Forecast on PAP and paracetamol production Motivated by demands from both domestic and international markets, Chinese paracetamol will keep on developing relatively rapidly in the coming several years. It is estimated by CCM that the annual growth rate of paracetamol output will amount to nearly xx% in the coming five years. Character of CCM' Report: The aim of this report is to provide powerful assistance to the strategy group and the management team in making correct decision as how to penetrate the ever-increasing China market and how to catch the maximum commercial opportunities. The report is formulated independently by CCM’s professional market researchers, based on the first-hand and primary data which are analyzed by scientific methodology, confirmed with both manufacturers/end users/traders and legal authorities, and presented in a logic way. Sample pages: Website: http://www.cnchemicals.com Email: econtact@cnchemicals.com Tel: +86-20-3761 6606 Fax: +86-20-3761 6968
  • 6. II-1 Introduction to processes for PAP production PAP was prepared firstly by Bayer and Caro in 1874, with p-nitrosophenol as the raw material, by reducing p-nitrosophenol in acid agent (HCl) with tin as the reducer. Table II-1-1 Major PAP production technologies in China, 2008 Starting Technology Advantage Disadvantage Status in China,2008 material High product cost, Iron reduction Lower investment, mature serious pollution, Mainstream production method technology small-scale technology in China. production p-nitrophenol Only Anhui Bengbu Bayi Catalytic High product cost, Good product quality, Chemical Industry Co., Ltd hydrogenation catalyst tends to high yield, little pollution adopts this process, with capacity method lose activity. 20,000t/a in 2008 Low product cost, good Electrolytic High energy quality of production, high No application. reduction method consumption yield, little pollution Only Liaoning Huludao Jinhua Catalytic High yield, high quality, Fine Chemical Co., Ltd. once hydrogenation High cost in catalyst little pollutant adopted this process, but it has method (NB) nitrobenzene stopped it since 2004. No application, but being under Low product cost, little Electrolytic High energy study by universities like Peking pollutant, short production reduction method consumption University and Hebei University process of Technology Table II-1-3 Production situation of Chinese PAP producers, Nov- 2008 Iron reduction Catalytic Catalytic Electrolytic reduction of hydrogenation of hydrogenation of of nitrobenzene p-nitrophenol p-nitrophenol nitrobenzene Number of users 9 1 0 0 (Bengbu Bayi) (Liaoning Jinhua (Dongzhitaong has stopped this Pharmaceutical(Anhui) process since Co., Ltd. is inviting 2004.) investment) Current capacity(t/a) 107,700 20,000 0 0 Output in 2007(t) 76,000 15,000 0 0
  • 7. Table II-1.3 -1 Comparison among different technologies, Oct- 2008 Investment calculated Production Government’s Technology by 10,000t/a, Characteristic cost (USD/t) attitude thousand toward it USD Iron reduction 2,482~ 3,210 Limit Higher material consumption, high method 2,628 pollution, high iron content, easy operation, low cost Catalytic 2,628 Encourage Low pollution, low iron content, high cost hydrogenation of ~2,774 9,780 in catalyst p-nitrophenol Catalytic 3,212 21,900 Encourage Low pollution, high quality of product, hard hydrogenation of ~3,504 to operate, high cost in catalyst nitrobenzene Electrolytic 2,336 Encourage Low pollution, high quality of product, high reduction of ~2,628 3,650 cost in electricity, hard to operate nitrobenzene II-2.3 Technology under research in China For one step method, there are two ways of producing paracetamol under research in China now. One is started from nitrobenzene as “a” pathway and the other is started from phenol as “c” pathway described in chapter II-2.1. Table II-2.3-1 Key researchers on one-step technology of paracetamol production in China Status of the Researcher Institute or University Study Topic Achievement research Total yield is around 55%. The process of catalytic Boron trifluoride ether hydrogenation of solution is adopted instead of nitrobenzene, which is sulfuric acid as medium for Hebei University of similar to the two-step hydrogenation. Then No industrial Yanji Wang Technology method mentioned ammonia isn’t involved in application. previously, but it doesn’t acetylation, and thus the purify PAP, the waste water can be reduced. intermediate of The researcher got patent paracetamol. CN1569819 in 2005.
  • 8. The production of paracetamol after The yield is improved to 60% acetylation, oximation by adopting To adopt efficient Xingquan Xi’an Modern Chemistry and rearrangement catalyst and control pH of Terminated Chen Research Institute reaction based on oximation. phenol. III-1.1 Description of production process and theoretical mode of raw materials by iron reduction technology Table III-1.1-1 Theoretical consumption of raw material of PAP in China, Oct- 2008 Oct-2008 May-2006 Raw materials Unit consumption Price, Unit cost, Price, Unit cost, (kg/kg) USD/kg USD/kg USD/kg USD/kg * p-Nitrochlorobenzene 1.60 0.88 1.41 0.69 1.10 ** Caustic soda (30%) 3.00 0.10 0.31 0.06 0.19 Iron powder (technical ) 1.50 0.55 0.83 0.31 0.47 Hydrochloric acid (30%,technical) 0.30 0.06 0.02 0.08 0.02 Magnesium oxide 0.01 0.12 0.00 1.25 0.01 Sodium metabisulfite 0.02 0.31 0.01 0.25 0.01 Total 2.58 1.80 IV-1.1 Jiangsu Zhongming Pharm-Chemical Co., Ltd. Table IV-1.1-1 Main equipment in Jiangsu Zhongming Name of equipment Number Unit capacity (Liter) Total capacity (Liter) Hydrolization reactor 6 10,000 60,000 Acidification reactor 6 10,000 60,000 Reduction reactor 9 10,000 90,000 Crystallization reactor 36 10,000 360,000
  • 9. Table IV-1.1-2 General situation of Jiangsu Zhongming, Nov-2008 Technology improvement Employees Waste treatment Distribution Maintenance Transportation Debt Management Raw cost equipment materials supplier -Jiangsu Zhongming plans to -300 employees in -It has invested -It sells PAP mainly to Lu’an -At least -Mainly transports its -Little loan -Very simple, - Jiangsu invest about USD0.73 million total, among who 20 USD0.44 million in Pharm, Hebei Jiheng etc USD0.15 products through from bank. only a Yangnong to upgrade its production lines, are technicians. waste treatment –It owns self-support import & million per highway and the telephone in Chemical and it is going to adopt -Average salaries of - it firstly disposes waste export right year freight to Shanghai office Group technology of sulphur ordinary operators water by itself , and port is USD29.20 per hydrogenation to produce and administrators are then sends them to tonne of PAP PAP. USD146/month and special waste water -It has finished the trial USD292/month, treatment plant nearby production which adopts the respectively. technology mentioned above, and will possibly launch production in March 2009.
  • 10. Table IV-1.1-4 Income statement of Jiangsu Zhongming in 2007 31-Dec-07 31-Dec-06 ITEM Unit: thousand USD Unit: thousand USD Sales 11,512.53 10,615.47 Less: Cost of sales 9,597.11 8,889.72 Interest expenses 190.29 159.15 Taxes and associate charges 0.00 175.44 Selling and distribution expenses 258.53 90.23 Administrative expenses 122.05 181.70 Financial expenses 23.03 0.18 Impairment loss 0.00 0.00 Add: Gain(loss) from investment 0.00 0.00 Operating profit / ( loss) 1,321.52 1,119.05 Add: Non-operating income 14.44 18.80 Less: Non-operating expenses 1,402.89 36.35 Total profit / (loss) -66.93 1,101.50 Less :Profit taxes 0.00 73.93 Net profit / (loss) -66.93 1,027.57 Source: CCM International Ltd. Table IV-1.1-12 Estimation on profit of Jiangsu Zhongming, Oct-2008 Item PAP, USD / kg Remark 1. Total income 3.13 Price + Return of VAT + Income for selling wastes Price 3.07 FOB Shanghai in Oct-2008 Return of VAT 0.00 This is not an export price, so no return of VAT. Other income after tax 0.06 From selling iron mud to steel factory Total production costs + VAT+ EAT & CT 2. Expense 2.90 + House tax+ Land holding tax + Others tax Total production costs 2.80 VAT 0.08 EAT & CT 0.008 House tax 0.0003 Land holding tax 0.003 Land area x Land holding tax Others tax (Pollutant discharge fee, stamp tax 0.01 and tax on vehicles and vessels use) 3. Gross Profit 0.23 Income - Expense 4. Profit tax 0.06 Gross profit×25% 5. Profit after tax 0.17 Gross Profit - Profits Tax