SME Paper Recycling Technology

centre for application of renewabler energy
S M E L O W C O S T E N T E R P R I S E S @ H I G H R E T U R N S
“CARE” Paper-Mate
PAPER PROCESSING TECHNOLOGY
SME LOW COST @HIGH RETURN EMAIL : care@care-india.com Website www.care-india.com
PAPER PROCESSING TECHNOLOGY
FOR A SUSTAINABLE WORLD

“CARE” Paper-MATe
wablerenergyationofrenewreforapplicacent
SME LOW COST @HIGH RETURN EMAIL : care@care-india.com Website www.care-india.comSME LOW COST @HIGH RETURN EMAIL : care@care-india.com Website www.care-india.com

wablerenergyationofrenewreforapplicacent
“CARE” Paper-MATe
10kgs TO 3 Tonnes a day

“CARE” Paper-MATe -25
The most popular “CARE” Paper Recycling Technology
wablerenergy
The most popular CARE Paper Recycling Technology
“CARE” Paper‐MATe ‐25 or Institutions caters to the
requirement of the customer to produce diverse quality
of paper that can be used within the institution and for
ationofrenew
local markets. The range of end‐use applications includes
writing quality paper, card paper, files and folders for
office use. A capital investment of Rs. 13 lacs in
reforapplica
equipment and accessories will yield upto 7500 Kg of
finished paper of assorted quality and a value addition of
Rs. 5 lacs per annum. A higher value addition can be
achieved through custom designed products The capacity
cent
achieved through custom designed products. The capacity
for recycling can be enhanced incrementally. High quality
writing paper can be produced by adding a “CARE”
Hollander Beater
Hollander Beater.

“CARE” Paper-MATe -25 - Service
“CARE” Machines provides a comprehensive package of
wablerenergy
services to ensure success for the recycling enterprises.
The services include:
•Customised design of recycling system including layout of
basic services
ationofrenew
basic services
•Installation, commissioning and functioning of the “CARE”
PaperMek ‐ V
•On site training on operations
T i i ill b id d t th t f th R li
reforapplica
•Training will be provided to the operators of the Recycling
Unit
•Specialised training to the product fabrication team for the
conversion of paper into paper products; optional.
cent
•Annual Maintenance Contract for equipment servicing

“CARE” Paper-MATe -25 Specifications
wablerenergy
Description “CARE” Paper-Mate -25
Capacity 25‐30 Kg/day
Hydrapulper 3 Kg per charge
ationofrenew
Beater 2 Kg per charge
Univat(size of papper) 18"×23"
Screw Press 18"×23"
reforapplica
Screw Press 18 ×23
Calendering Machine 20",width of rolls
Cutting Machine,manual 20",width of blades
P 4 HP Si l Ph
cent
Power 4 HP, Single Phase
Manpower 5 Persons
Water (Potable) 1200 Litres/day
A R i 2 30
Area Requirement 2 rooms,30 square meter

“CARE” Paper-MATe -25 Machine & Equipments
The “CARE” Paper‐MATe ‐25 recycling package consists of a
wablerenergy
self contained set of custom designed equipment for pulp
preparation, paper making and finishing. The “CARE”
Hydrapulper is used to make pulp from waste paper and
“CARE” Hollander Beater is used to make pulp from waste
ationofrenew
CARE Hollander Beater is used to make pulp from waste
cotton rags; both are fabricated with rust proof stainless steel
material. The “CARE” Univat is used for the formation of sheet
whereas the “CARE” Screw Press is used to remove the excess
f h f d h b h ll d h
reforapplica
water from the formed sheet; both are manually operated. The
polishing of the dried formed sheet is done through “CARE”
Calendering Machine and “CARE” Semi – Automatic Cutting
Machine is used to cut into desired size. Photo‐sensing safety
cent
Machine is used to cut into desired size. Photo sensing safety
device is incorporated in “CARE” Calendering Machine for
operational safety. The installed load for the production system
is 6 h.p. Single Phase of electric power.

“CARE” PaperMek –V Benefits of recycling
wablerenergy
•One tonne of recycled paper saves 3 tonnes of wood and 100,000 litres
of water.
•Each tonne of recycled paper creates meaningful employment and Rs.
40000 i
ationofrenew
40000 in wages.
•By blending waste cotton rags, denim cutting and Kraft paper; the range
of recycled paper is flexible and can be widely expanded.
•The recycled paper and products have wide acceptability among user
reforapplica
The recycled paper and products have wide acceptability among user
due to high level of customization.
•6 trees – yielding oxygen
•2 years of cooking fuel for one family
cent
y g y
•5 years of drinking water for one family
•10 m2 of land save from becoming a waste dump

wablerenergyationofrenew
“CARE” Paper-Mate - 50
reforapplica
p 5
cent

Enterprise Highlight
The most popular “CARE” Paper Recycling Technology “CARE”
wablerenergy
Paper‐Mate ‐ 50 for Institutions caters to the requirement of the
customer to produce diverse quality of paper that can be used
within the institution and for local markets. The range of end‐use
li i i l d i i li d fil d
ationofrenew
applications includes writing quality paper, card paper, files and
folders for office use. The “CARE” Paper Recycling Enterprise can
recycle one tonne of waste paper per month; higher capacity is
also available
reforapplica
also available.
A capital investment of Rs. 16 lacs in equipment and accessories
will yield upto 15000 Kg of finished paper of assorted quality and a
value addition of Rs 10 lacs per annum A higher value addition
cent
value addition of Rs. 10 lacs per annum. A higher value addition
can be achieved through custom designed products. The capacity
for recycling can be enhanced incrementally. High quality writing
paper can be produced with the use of “CARE” Hollander Beater.
paper can be produced with the use of CARE Hollander Beater.

“CARE” Paper-Mate - 50 Service Package
wablerenergy
“CARE” Machines provides a comprehensive package of services to ensure
success for the recycling enterprises. The services include:
C i d d i f li i l di l f b i i
ationofrenew
•Customised design of recycling system including layout of basic services
•Installation, commissioning and functioning of the “CARE” Paper‐Mate – 50
•On site training on operations
reforapplica
•Training will be provided to the operators of the Recycling Unit
•Specialised training to the product fabrication team for the conversion of
paper into paper products; optional.
cent
p p p p p p
•Annual Maintenance Contract for equipment servicing

“CARE” Paper-Mate - 50 Specifications
D i ti “CARE” P M t
wablerenergy
Description “CARE” Paper-Mate - 50
Hydrapulper 6 Kg/charge
/ h
ationofrenew
Beater 3.5 Kg/charge
Univat 18"×23"
reforapplica
Calendering Machine 24", width of rolls
Cutting Machine 33",size of blades
Power 12 HP,3 Phase
cent
Manpower 7 Persons
Water (Potable) 2500 Litres per day
Area Requirement 2 rooms,40 square meters

“CARE” Paper-Mate - 50 Machine & Equipments
Machine & Equipments
wablerenergy
The “CARE” Paper‐Mate ‐ 50 recycling package consists of a self contained
set of custom designed equipment for pulp preparation, paper making and
finishing. The “CARE” Hydrapulper is used to make pulp from waste paper
d “CARE” H ll d B i d k l f
ationofrenew
and “CARE” Hollander Beater is used to make pulp from waste cotton rags;
both are fabricated with rust proof stainless steel material.
reforapplica
The “CARE” Univat is used for the formation of sheet whereas the “CARE”
Screw Press is used to remove the excess water from the formed sheet; both
are manually operated. The polishing of the dried formed sheet is done
th h “CARE” C l d i M hi d “CARE” S i A t ti C tti
cent
through “CARE” Calendering Machine and “CARE” Semi – Automatic Cutting
Machine is used to cut into desired size. Photo‐sensing safety device is
incorporated in both the equipments for operational safety. The installed
load for the production system is 11 h p 3 Phase of electric power
load for the production system is 11 h.p. 3‐Phase of electric power.

•One tonne of recycled paper saves 3 tonnes of wood and 100,000 litres
of water
wablerenergy
of water.
•Each tonne of recycled paper creates meaningful employment and Rs.
40000 in wages.
B bl di t tt d i tti d K ft th
ationofrenew
•By blending waste cotton rags, denim cutting and Kraft paper; the range
of recycled paper is flexible and can be widely expanded.
•The recycled paper and products have wide acceptability among user
d t hi h l l f t i ti
reforapplica
due to high level of customization.
•6 trees – yielding oxygen
•2 years of cooking fuel for one family
cent
•5 years of drinking water for one family
•10 m2 of land save from becoming a waste dump

wablerenergyationofrenew
reforapplica
p
cent

“CARE” Paper-Mate - 10 Unit Highlight
The “CARE” Paper‐Mate ‐ 10 is a simple to use technology designed
and marketed by “CARE” Machines; specially for schools. The “CARE”
wablerenergy
and marketed by CARE Machines; specially for schools. The CARE
PaperMek ‐ I creates awareness about the ease of recycling. The Do‐
It‐Yourself system recycles waste paper into usable paper. The unit is
operated by school children themselves with creativity in paper
ki th h dditi f bi f t l l d
ationofrenew
making through addition of biomass, use of natural colours and
fragrances.
The “CARE” PaperMek ‐ I can recycle one tonne of paper in a calendar
year; the segregated paper waste being generated in the school itself
reforapplica
year; the segregated paper waste being generated in the school itself.
Each tonne of recycled paper saves 3 tonnes of wood and 100,000
litres of water providing huge environmental value in terms of
6 trees – yielding oxygen
cent
2 years of cooking fuel for one family
5 years of drinking water for one family
10 m2 of land save from becoming a waste dump
g p

“CARE” Paper-Mate - 10 Specifications
D i ti “CARE” P M t
wablerenergy
Description “CARE” Paper-Mate - 10
ationofrenew
Univat(size of paper) 11"×16"
reforapplica
Screw Press 12 18
Power 2 HP, Single Phase
Water (Potable) 300 Litres/day
cent
( ) y
Area Requirement 16 square meter

“CARE” Paper-Mate - 10 Service Package
wablerenergy
“CARE” Machines provides a comprehensive package of services to school
children, school teachers in realizing the benefits of paper recycling. Over a
100 schools in the National Capital Region and Bangalore operate the
ationofrenew
“CARE” Mini Paper Recycling Unit in their respective premises. The services
provided are:
Installation and commissioning of the “CARE” PaperMek ‐ I
reforapplica
On site training of school children supervisor and class teachers
Repair and Maintenance Services
Within the NCR “CARE” provides operations management services and
cent
Within the NCR, CARE provides operations management services and
supplies high quality pulp.

“CARE” Paper-Mate - 10 Machine & Equipments
The “CARE” PaperMek ‐ I for schools consists of a self contained set
f i f l i ki d
wablerenergy
of easy to use equipment for pulp preparation, paper making and
finishing. The pulp in prepared in a 1 kg “CARE” Hydrapulper.
ationofrenew
The paper sheets are formed on the deckle of the “CARE” Univat
and excess water is removed in a “CARE” Screw Press; both
manually operated. After partial drying, the paper can be polished
i i
reforapplica
using a steam iron.
A special school model of “CARE” Calendaring Machine with
cent
electronic safety devices is also available on demand.

OUR OTHER SME MACHINERY
wablerenergy
“CARE” MechRam – MX
Business Highlight “CARE” MechRam – MX Fly Ash brick
technology is a highly profitable business for small scale building
material producers civil contractors and builders A total
ationofrenew
material producers, civil contractors and builders. A total
investment of Rs. 18‐24 lacs for a mechanized production system
assures an annual production of 20 lac bricks with a turnover of
Rs. 50 lacs per annum. The pay back period for the business is
reforapplica
two years. The benefits of the technology are appreciated by
both public and private sectors.
cent

wablerenergy
“CARE” MechRam – MV Fly Ash brick technology is a highly
profitable business for small scale building material producers,
civil contractors and builders A total investment of Rs 20 24 lacs
ationofrenew
civil contractors and builders. A total investment of Rs. 20‐24 lacs
for a semi‐mechanized production system assures an annual
production of 15 lac bricks with a turnover of Rs. 30 lacs per
annum. The pay back period for the business is three years. The
reforapplica
benefits of the technology are appreciated by both public and
private sectors and it is promoted by central government and
NABARD.
cent

wablerenergy
The “CARE” Balram is an entry level enterprise with an annual
production of 7.5 bricks. The advantage is that the production is
scalable. The “CARE” Balram also provides flexibility of
ationofrenew
scalable. The CARE Balram also provides flexibility of
production of bricks at multiple sites. The benefits of “CARE”
Balram are appreciated by BALCO, UNICEF who have used the
fly ash bricks in construction of rural houses and village
reforapplica
infrastructure.
cent

wablerenergy
Ecokiln with an annual production capacity of 20 Lacs bricks. “CARE” EcoKiln
is highly profitable for small and medium scale building material producers.
A capital investment of about Rs 38‐42 lakhs can yield a turnover of Rs. 35‐
l kh h d f
ationofrenew
50 lakhs per annum. The investment is recovered in 3 years of operation.
The time duration for kiln construction and commissioning is only 60 days.
The “CARE” EcoKiln is available in multiple configurations:
2 Sh f ( 0000 b i k d )
reforapplica
2‐Shaft, (approx 10000 bricks per day)
4‐Shafts, (approx 20000 bricks per day)
6‐Shafts (approx 30000 bricks per day)
cent
In multiple‐shafts for any level of brick production,

wablerenergy
The “CARE” BrickMek machine provides a complete solution for high quality
brick moulding; the machine is ideally suited for production of green bricks
ationofrenew
brick moulding; the machine is ideally suited for production of green bricks
with internal fuel. With good control on brick size and finish, the machine
moulded bricks command a premium of Rs. 250 to 300 per thousand. With a
daily production of 10000 bricks, the payback on machine investment is one
reforapplica
year.
cent

wablerenergy
“CARE” Micro Concrete Roofing Technology provides a cutting edge solution for
manufacture of high quality, affordable micro concrete roofing tiles. The MCR
ationofrenew
package is an elegant production system with which production of tiles can
commence within hours of setting up the enterprise. The “CARE” MCR package
is highly profitable for micro and small scale building materials producers. A
capital investment of Rupees 6.0 lacs assures an annual production of 75,000
reforapplica
p p p ,
roofing tiles with a turnover of rupees 7.5 lacs per annum. The business breaks
even within the first year of operations and generates over 30 percent profits
per annum. The business can be easily scaled up with additional investment in
moulds
cent
moulds.

wablerenergy
“CARE” GreenCast Floors Technology provides a cutting edge solution for manufacture of
high quality, long lasting and affordable Concrete Pavers. “CARE” GreenCast Floors
T h l i t f l t d fl ibl d ti t hi h di h
ationofrenew
Technology consists of an elegant and flexible production system on which diverse shapes
& thickness of concrete pavers can be produced with the use of custom designed PVC
moulds. The production system is designed to yield production within hours of setting up
the enterprise. “CARE” GreenCast Floors Technology is highly profitable for micro and
small scale building materials producers Currently the GreenCast Floors Technology
reforapplica
small scale building materials producers. Currently, the GreenCast Floors Technology
Package consists of a vibrating table with a choice of PVC moulds for manufacture
concrete decorative pavers. With a judicious investment in moulds, this technology offers
flexibility in quantum as per local market requirement and option of other concrete
products like GreenCast Frames.
cent
products like GreenCast Frames.

“CARE” GreenCast Floors Technology provides a cutting edge solution for
f f hi h li l l i d ff d bl C P “CARE”
wablerenergy
manufacture of high quality, long lasting and affordable Concrete Pavers. “CARE”
GreenCast Floors Technology consists of an elegant and flexible production
system on which diverse shapes & thickness of concrete pavers can be produced
with the use of custom designed PVC moulds. The production system is designed
ationofrenew
to yield production within hours of setting up the enterprise. “CARE” GreenCast
Floors Technology is highly profitable for micro and small scale building materials
producers. Currently, the GreenCast Floors Technology Package consists of a
vibrating table with a choice of PVC moulds for manufacture concrete decorative
reforapplica
vibrating table with a choice of PVC moulds for manufacture concrete decorative
pavers. With a judicious investment in moulds, this technology offers flexibility in
quantum as per local market requirement and option of other concrete products
like GreenCast Frames.
Th t h l i bl f d i 1000 bl k i 8 h hift ith i
cent
The technology is capable of producing 1000 blocks in 8 hours shift with six
operators. With capital investment of Rs. 8,50,000, a production value of Rs.
14,00,000 per annum is achieved. There is an option for production of colored,
decorative pavers with additional investment in a color mixer.

“CARE” GreenCast Frames Technology provides a cutting edge solution for
f f hi h li l l i d ff d bl C D d
wablerenergy
manufacture of high quality, long lasting and affordable Concrete Door and
Window Frames. “CARE” GreenCast Frames Technology consists of an elegant
and flexible production system on which a diverse variety of reinforced concrete
frames can be produced with the use of special moulds and attachments. The
ationofrenew
production system is designed to yield production within hours of setting up the
enterprise. “CARE” GreenCast Frames Technology is highly profitable for micro
and small scale building materials producers. Currently, the GreenCast Frames
Technology Package consists of a vibrating table with a choice of moulds; custom
reforapplica
Technology Package consists of a vibrating table with a choice of moulds; custom
designed accessories and fittings. The technology offers flexibility production of
other concrete products, such as GreenCast Floors.
With capital investment of Rs. 5,50,000, a production value of Rs. 14,00,000 per
cent
annum
With capital investment of Rs. 7,50,000, a production value of Rs. 24,00,000 per
annum

“CARE” GreenCast Channels
wablerenergy
Business Highlight The “CARE” GreenCast is a highly profitable business for
small building material producers and construction companies. A total
capital investment of Rs. 12,80,000/‐ is required for a mechanized
ationofrenew
production system to produce 360 square metres of roofing product in the
form of ferrocement roofing channels per month with an annual turnover of
Rs. 35 Lacs.
reforapplicacent

“CARE” GreenCast Pavers Technology
wablerenergy
Business Highlight
“CARE” GreenCast Pavers Technology can give rise to a highly profitable
business for small scale building material producers, civil contractors and
b ild
ationofrenew
builders.
A total investment of Rs. 11 lacs for a semi‐mechanized production system
assures an annual production of approx. 3 lacs pavers with a turnover of Rs.
20‐25 lacs per annum The pay back period for the business is three years
reforapplica
20 25 lacs per annum. The pay back period for the business is three years.
The benefits of the technology are appreciated by both public and private
sectors. Acceptability of concrete pavers is very high in urban areas and for
rural infrastructure like pavements and roads. The ease of application and
h d bili f idl di h k f
cent
the durability of concrete pavers are very rapidly expanding the market for
the products and the technology. “CARE” is introducing specialized
technology packages for customized requirement of pavers.
.

wablerenergy
The “CARE” GreenCast is a highly profitable business for
small building material producers and construction
companies A total capital investment of Rs 12 00 000/ is
ationofrenew
companies. A total capital investment of Rs. 12,00,000/‐ is
required for a mechanized production system to produce
1200‐1500 panels in the form of hollow / soild
interlocking panels per day with an annual turnover of Rs.
reforapplica
interlocking panels per day with an annual turnover of Rs.
45 Lacs
.
cent

SME Paper Recycling Technology

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