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Understanding Taper Connections
Toolholder Overview ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Toolholder Identification:  Steep Taper
Toolholder Characteristics: CAT ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Toolholder Characteristics: BT ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Toolholder Characteristics: DIN ,[object Object],[object Object],[object Object]
Toolholder Characteristics: ISO ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Toolholder Characteristics: HSK ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Understanding Tapers ,[object Object],CV, DV and BT tapers are all identical and known as 7/24 tapers. These tapers are commonly referred to as a “self-releasing” or “fast tapers.” The primary differences between the toolholders are the flange design and retention knob threads . Socket Shank Perfect Taper ,[object Object],[object Object],[object Object],Allowable Shank Tolerance
AT3
Fretting ,[object Object],[object Object],[object Object],[object Object]
Flanges ,[object Object],[object Object],Note the differences between the Flange: The Taper is the same but how the toolchanger fingers engage the holder is different
DIN-B Coolant ,[object Object]
Steep Taper Problems ,[object Object],[object Object],[object Object],[object Object]
Big Plus Advantage
Big Plus More contact
LyndexNikken 3Lock ,[object Object]
3Lock after clamping ,[object Object]
LyndexNikken 3Lock ,[object Object],[object Object],[object Object]
Wait a second! ,[object Object]
HSK ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Toolholder Identification: HSK
HSK Forms ,[object Object],[object Object]
HSK-A & HSK-C ,[object Object],[object Object],Moderate Torque; Moderate- high spindle speeds; drive slot
HSK-B & HSK-D ,[object Object],[object Object],High Torque; Moderate to high spindle speeds; drive slot
HSK-E & HSK-F Low Torque; Very High spindle speeds; Automatic tool change
Torsional Rigidity ,[object Object],[object Object],[object Object],[object Object]
Balance & “G”  ,[object Object],[object Object],[object Object],[object Object],[object Object]
Sources of Imbalance ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Single Plane Balance ,[object Object],[object Object],[object Object],[object Object],[object Object]
Parameters for Duel Plane Balance ,[object Object],[object Object],[object Object],[object Object]
Toolholder Balance
Which is best ,[object Object],[object Object],[object Object],[object Object]
End Mill Holders & TIR
Bore & Shank Tolerance ,[object Object],[object Object],Min Dim Max Dim H5 H6 H7 H8 - .118" -.00015" -.00039" -.00055" .118" .236" -.00019" -.00047" -.00070" .236" .394" -.00023" -.00035" -.00059" -.00086" .394" .709" -.00031" -.00043" -.00070" -.001" .709" 1.181" -.00035" -.00051" -.00082" -.0012" 1.181" 1.968" -.00063"
Toolholder Manufacturing ,[object Object],[object Object],[object Object]
Retention Knob Torque ,[object Object],[object Object],[object Object],[object Object],[object Object],MAS Style ANSI Style
Controlling TIR ,[object Object],[object Object],[object Object],[object Object],[object Object]
Best methods ,[object Object],[object Object]
DA (RDA) Collets ,[object Object],[object Object],[object Object],[object Object],[object Object]
TG(RTG) Collets ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
ER Collets ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
DNA Collets ,[object Object],[object Object],[object Object],[object Object]
Collet Accuracy ,[object Object],[object Object],[object Object]
Collet Recommendations ,[object Object],[object Object],[object Object]
Collet Nuts-Solutions
Torque Specs ER Collets ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],*Recommended torque range is 80-90% of maximum torque
Shrink Fit ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Shrink Fit - Expansion ,[object Object]
Shrink Fit - Contraction ,[object Object]
Shrink Fit - Pull Out Force
Shrink Fit - Radial Torque
Shrink Fit vs. ER ,[object Object],[object Object],[object Object],[object Object],[object Object]
Shrink Fit vs. ER ,[object Object],Shrink Fit
Tool Removal Temperatures Removal Temperature is based on carbide shanks at mean dimensions. Increase heat 100-250ºF for High Speed & Steel .
Tool Removal Temperatures Smaller Diameters are where the problems can happen
Shrink Fit - Limitations ,[object Object],[object Object],[object Object]
Shrink Fit - Limitations ,[object Object],[object Object],[object Object],[object Object],[object Object]
Best type: Price? Rigidity? ,[object Object],[object Object],[object Object],End mill holder = greatest holding power  Collet chuck = greatest versatility
Best Practices ,[object Object],[object Object],[object Object],[object Object]
 

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Understanding Rotary Toolholders

Notas do Editor

  1. I LIKE END MILL HOLDERS, WHY SHOULDN'T I USE THEM?* As a general rule most cutting tool (end mill) manufacturers prefer to use single angle (ER/DR style) collet chucks for most tool applications under .500". Why? Runout and uneven chip load. This is primarily for two reasons: The error accumulation on ID tolerance of the end mill holder and the OD shank tolerance of the end mill or drill. The smaller the diameter the more potential for problems.
  2. Can you get "Cheap" retention knobs? Yes. But, it's best not to "cheap out" on retention knobs. There are places where you can get retention knobs at 1/3 the price of brand name retention knobs. In many cases they will work fine. The real question ends up being " Do you want to be responsible when a retention knob breaks and sends a toolholder flying out of the spindle at 10,000 RPM?" If you've ever seen this happen you are happier spending and extra $5 - 10 on a brand name retention knob. Do you own a retention knob socket? If not you need to get one. Remember the FAQ on AT3? Steep taper toolholders are generally made from some derivative of 8620 and then case hardened. The widest point of contact.htm needs to be at the Gage line (gage diameter) of the holder. If you over-torque the retention knob, at an AT3 tolerance or greater, you risk the possibility of expanding the smaller diameter of the taper.Retention Knob sockets only cost about $60 depending on the taper. The sockets fit about 99% of all retention knobs on the market. This socket attaches to most torque wrenches and allows you to tighten your retention knobs to the manufacturer's specific torque requirement.