Implementation of the European Classification System

Implementation of the European classification system
– state of play of the product standard EN 16034
EI230-C5-Sa – do you know what does it mean?
Dipl.-Ing. (FH) Andreas Matschi
ift Rosenheim

2 / 32 | 50 Jahre Palusol / Implementation of the European classification system – state of play of the product standard EN 16034 / 09/2016
© ift RosenheimDipl.-Ing. (FH) Andreas Matschi
EI2 30-C5-Sa – do you know what does it mean?
From the door approval to the door CE Marking!
The product standard EN 16034 for windows,
doors and gates with fire resistance and/or smoke
control characteristics will come!
Consequence for the building practice!

50 Jahre ift-Historie 1966 – 2016
50th Anniversary ift-History 1966 - 2016
1966
Das erste Gebäude
The first ift building
Prof. Seifert
erster Leiter
ift Rosenheim
Prof. Seifert
first director of
ift Rosenheim
Das ift und seine
Aufgaben wachsen
weiter
ift and its tasks
growth further
Prof.
Josef Schmid
Brandschutzzentrum in
Nürnberg
The fire testing center
in Nuremberg
ift Neubau
New ift building
1967
Der erste Umzug
– das Institut wird
erwachsen
The Second building
the institute grows
1973
1982
1994
2000
2001
2001
ift Schallschutzzentrum
Stephanskirchen
ift acoustic protection
center Stephanskirchen
2003
Prof. Ulrich
Sieberath
2004
2010
Fassadenprüfstand
Deggendorf, max.
Probekörper 10 x 14 m
Curtain walling test rig
in Deggendorf
Dr. Helmut
Hohenstein
2016
ift Technologiezentrum
in Rosenheim
ift technology center
In Rosenheim

Standorte, Deutschland
locations, Germany
Theodor-Gietl-Str. 7-9, Rosenheim
Tegernseestraße 14, Rosenheim
Lackermannweg 2, Stephanskirchen Großwalding, Deggendorf
Tegernseestraße 11, Rosenheim
Tillystraße 2, Nürnberg
Labor-Standorte ift
locations of ift laboratories
a
Theodor-Gietl-Str. 4, Rosenheim

Standorte, Deutschland
locations, Germany
ift Technologiezentrum, Am Oberfeld 21, Rosenheim
ift technology center, Am Oberfeld 21, Rosenheim
Labor-Standorte ift
locations of ift laboratories
a

International representation

All tests from a single source!
Wind
resistance
Sound
insulation
Fire and
smoke
protection
Emissivity
Water
tightness
Shock
resistance
Heat protection
Air
permeability
Durability
Burglar and
explosion
resistance
Solar
protection

Official accreditations for all relevant characteristics
 notified Body 0757
 DIN EN ISO 17025 Prüfstelle / testing body
 DIN EN ISO 17020 Inspektionsstelle /
inspection body
 DIN EN ISO 17065 Produktzertifizierung /
product certification
 DIN EN ISO/IEC 17021 QM/UM/Energie/Arbeits-
und Gesundheitsmanagementsystem /
QM/environmental management/energy/work
and health management system

Timeframe for EN 16034 UAP (NWI 00033473)
Registration of NWI
2013-09-12;
Stage 30.99
Send draft for UAP to
CCMC
3,5
months
(Assessm. +
Transl.)
UAP
5 months
DAV
after 3,0
months
DOP
(DAV + 9 months)
Start of
co-existence
period
DOW (applied 3 years)
Obligation of
CE marking
DAV = Definitive text available
DOP = Date of publication
DOW = Date of withdrawal
Technical work
CEN/CMC Processing and/or translation
UAP
End
2014-10-01
2015-04-30
(CEN)
2018-12-01 (EC)End
2014-07-06
EC:
2015 Dez. 01
(OJEU:2015-07-10)
EN 16034 - European product standard for testing pedestrian
doorsets, industrial, commercial, garage doors and windows – fire
resistance and/or smoke control characteristics
Start of coexistence phase and
hence start of CE marking on
01.12.2015
Publication in the European
Official Journal on 10.07.2015
End of coexistence phase and
hence mandatory CE marking on
01.12.2018
BUT!
New European Official Journal 13.11.2015
Start coexistence period: 1.09.2016
End coexistence period: 1.09.2019
BUT!
repeated postponement!
New European Official Journal 10.06.2016
Start coexistence period: 1.11.2016
End coexistence period: 1.11.2019

The 10 steps to CE marking!
Step 1: Define your product type! (pedestrian/industrial door, window…)
Step 2: Determine your product families!
Step 3: Do you already have valid evidence? If not, then agree the necessary
test specimen planning with the Notified Product Certification body (NPC body)!
Step 4: Do you already have valid EXAP reports?
Step 5: Do you already have classification reports?
Step 6: Describe the technical documentation for surveillance and, as manufacturer,
introduce factory production control!
Step 7: Initial audit then continuous surveillance by the NPC body
Step 8: Conformity assessment by the NPC body
Step 9: Certificate of constancy of performance issued by the NPC body
Step 10: CE marking and creation of the declaration of performance by the manufacturer

Harmonised product standards
Steps 1 to 3: Definition of product type, product family, type-
testing
Source: EN 16034:2014, Figure 1
Beuth Verlag GmbH, Berlin

Test standards incl. field of
direct application
Classification standard and
standards for extended
application
Normative references
Steps 1 to 3: Definition of product type, product family, type-
testing
Source: EN 16034:2014, Figure 1

- Fire resistance (E / EW / EI1 / EI2)
Step 4: Test and field of direct application –
The 7 performance characteristics
fire resistance test
Glass intumescent
Furnace camera
Cotton pad test
Product characteristics / performance characteristics
Sources: EN 13501-2:2009
EN 16034:2014, Table 1
- Self-closing (C) and
- Durability of self-closing
against degradation (0-5) and ageing (achieved)
- Ability to release (released) and
- Durability of the ability to release (release maintained)

Step 4: Extended application
Additional requirements – e.g. interchangeability of hardware
1. For this purpose, a performance description for
hardware is produced in accordance with
DIN EN 16035 (HPS).
2. This document is a compilation of all
documentary evidence and should thereby
simplify the interchangeability of hardware
based on the standardised data collection.
3. This performance description must be part of
the technical documentation for the extended
application report in accordance with EN 15725.
4. The diversity of variants covered by the
extended application is based on the
standard series EN 15269 and EN 17020.

Step 4: exchange of hardware?
 In coordination with the Notified Product
Certification body (NPC body)
 Combinations (allocation) of the hardware
into Product families
 Specification (HPS – hardware
performance sheet) of the hardware
recommended
 Submission of the test reports selected by
NPC body
 Assessment realized by the NPC body
 Inclusion into test report for EXAP
 After that is the using of this hardware
possible

Step 4: extended field of application – status quo
Standard Content Date of
publication
pages
EN 15269-1 doors, gates and windows – general
requirements
2010-03 24
EN 15269-2 Pivoted steel doors 2012-09 112
EN 15269-3 Pivoted doors and timber windows 2012-08 80
EN 15269-5 Pivoted steel and tube frame doors 2014-06 125
prEN 15269-6 Sliding timber doors 2014-06 75
EN 15269-7 Steel sliding doorsets 2009-11 155
EN 15269-10 Steel rolling shutters 2011-04 69
prEN 15269-11 Fire resistant operable fabric curtains 2013-05 75
EN 15269-20 Smoke control for hinged and pivoted
steel, timber and metal framed glazed
doorsets
2009-09 46

Standard Content Inquiry as pages
prEN 17020-1 Pivoted steel doors 2016-06-23 ca. 41
prEN 17020-2 Steel rolling shutters 2016-06-23 ca. 64
prEN 17020-3 Steel sliding doorsets 2016-06-23 ca. 60
prEN 17020-4 Pivoted metal framed glazed doorsets 2016-06-23 ca. 42
prEN 17020-5 Pivoted doorsets and timber windows
Step 4: extended field of application – status quo

Step 5: Classification
Performance criteria
E for doors/shutters (Etanchéité)
EI for doors/shutters and thermal insulation (Isolation)
EW for doors/shutters and limitation of radiation penetration (Radiation)
Additional identification marks:
C for self-closing (Closing)
S for limitation of leakage rate (Smoke)
Classification: e.g. „T 30-1 door“ in future „EI2 30-C5-Sa“
„T 30-1 RS door“ in future „EI2 30-C5-S200“

Step 5: Classification – implementation in Germany
Source: Con. Prod. List 2014/2
German Inst. for Building Technology

The Product Contact Points.
In Germany, this is the BAM (Bundesanstalt für Materialforschung und –prüfung)
in Berlin.
Important:
In addition to the normal tasks of Contact Points for other product fields, the
Product Contact Points for the construction industry should also provide
information on regulations that apply to the fitting, assembly or installation of a
certain construction product type.
List_Contact_country_points_construction
Step 5: Classification – classes in other EU countries

After testing the building components,
test reports are produced.
The test reports contain details on the
field of direct application.
Documentary evidence
These details in the test reports and the details
in the extended application reports are taken
into account in the classification report.
That means:
The classification report describes the
diversity of variants and the achieved classes of the
construction and, with other technical documents,
serves as basis for the factory production control,
third-party surveillance and CE marking.
Steps 6 and 7: Classification and technical documentation
of surveillance

An important part of the standard deals with the evaluation of conformity /
assessing the constancy of performance.
The procedure comprises the following 4 parts:
- Type testing (TT), incl. direct and extended fields
of application
- Factory production control (FPC)
- Initial inspection and surveillance of FPC
- Continuous surveillance and approval of FPC
General
Step 8: Evaluation of conformity / assessment of constancy
of performance

Distribution of tasks
Tasks of manufacturer
Tasks of the notified
product certification body (NPC body)
Step 8: Evaluation of conformity / assessment of constancy
of performance
Source: EN 16034:2014, Table ZA 3

Annex ZA of the product standard specifies the methods for the assessment and
verification of the constancy of performance.
Certificate of constancy of performance by the notified product certification body.
The manufacturer issues a declaration of performance for each product covered
by a harmonised standard.
This declaration of performance must accompany the product.
The CE mark with details of the notified body must be affixed to the product.
The Annexes – Annex ZA
Step 9: The certificate of constancy of performance
Source: EN 16034:2014, Fig.ZA 1

Step 11: CE marking – on an example of exterior door as
fire-resistant assembly

Clause 7 of product standard:
On every door/window is to be attached easy
readable marking with the at least following
information:
 Manufacturer (name or contact data,
e.g., code or address)
 Produkttype and/or –name;
 Serial number or reference number
of the product;
 Classification of fire resistance and/or
smoke control and/or self-closing.
Step 10: Marking and
CE-marking
and

Manufacturer provides
the product for using and
provides DoP and CE
Construction site
Client
13
EASYWIN™
Fabrikstraße 123
D-35123 Musterstadt
Deutschland
Fenster Model: HM-4711
LE/DoP-Nr. : 001/CPR/2013-07-01
EN 14351-1:2006+A1:2010
Fenster im Wohnungs- und Nichtwohnungsbau
Schlagregendichtheit 7A
Widerstandsfähigkeit
gegen Windlasten C3/B4
Schallschutz 32 dB (-1; -5)
Wärmedurchgangskoeffizient 1,3 W/(m²K)
Strahlungseigenschaften
- Gesamtenergiedurchlassgrad: 0,55
- Lichttransmissionsgrad: 0,75
Luftdurchlässigkeit 4
Erstprüfungen durchgeführt und Klassifizierungsberichte erstellt durch
ift Rosenheim NB-Nr. 0757
13
EASYWIN™
Fabrikstraße 123
D-35123 Musterstadt
Deutschland
LE/DoP-Nr. : 001/CPR/2013-07-01
EN 14351-1:2006+A1:2010
13
EASYWIN™
Fabrikstraße 123
D-35123 Musterstadt
Deutschland
LE/DoP-Nr. : 001/CPR/2013-07-01
EN 14351-1:2006+A1:2010
Leistungserklärung
LE/DoP-Nr. 001/CPR/2013-07-01
1. Kenncode des Produkttyps: HM-4711
2. Ident.-Nr.: 130701/HM-4711/743
3. Verwendungszweck: Fenster
im Wohnungs- und Nichtwohnungsbau
4. Hersteller: EASYWIN™
Fabrikstr. 123
D-35123 Musterstadt
5. Bevollmächtigter: ./.
6. System zur Bewertung
der Leistungsbeständigkeit: 3
7. Harmonisierte Norm: EN 14351-1:2006+A1:2010
8. Notifizierte Stelle: ift Rosenheim NB-Nr. 0757 hat als notifiziertes Prüflabor im
System 3 die Erstprüfungen durchgeführt und die Prüf- und
Klassifizierungsberichte ausgestellt.
9. Wesentliche Merkmale:
Wesentliches Merkmal Leistung
Harmonisierte techn.
Spezifikation
EN 14351-1:2006
+ A1:2010
Gefährliche Substanzen -
Widerstandsfähigkeit gegen
Windlasten
C3/B4
Tragfähigkeit von
Sicherheitsvorrichtungen
-
Wärmedurchgangskoeffizienten 1,3 W/(m²K)
- Gesamtenergiedurchlassgrad
- Lichttransmissionsgrad
0,55
0,75
10. Die Leistung des Produkts gemäß den Nummern 1 und 2 entspricht der erklärten Leistung
nach Nummer 9.
Verantwortlich für die Erstellung der Leistungserklärung ist allein der Hersteller gemäß Nummer 4.
Unterzeichnet für den Hersteller und im Namen des Herstellers von:
Torsten Müller (techn. Leiter)
Musterstadt, den 01.07.2013
CE for the product
on accompanying
documents
DoP goes to the
client (also
electronically)
Identifiablethrough
identitynumberofthe
DoP
Step 10: procedure CE / declaration of performance

Step 10: CE with one click?
System supplier
System documentation
Interface
ift – online
Application
-
System software
Interface
Licensee
User related
documentation

Today (ABZ – national technical certificate)
Doors – from approval to CE marking
In future (EN 16034)
Consequence for the practise!
Test reports
Test and classification report
Expert opinion summary
Documents A and B
Approval by the DIBt
Certificate of conformity
Test reports
Report on field of extended application
Surveillance documents
Classification report with techn. documents
Classification report of the not. body
Declaration of conformity
Certificate of constancy of performance
Declaration of performance

The 10 steps to CE marking!
Step 1: Define your product type! (pedestrian/industrial door, window…)
Step 2: Determine your product families!
Step 3: Do you already have valid evidence? If not, then agree the necessary
test specimen planning with the Notified Product Certification body (NPC body)!
Step 4: Do you already have valid EXAP reports?
Step 5: Do you already have classification reports?
Step 6: Describe the technical documentation for surveillance and, as manufacturer,
introduce factory production control!
Step 7: Initial audit then continuous surveillance by the NPC body
Step 8: Conformity assessment by the NPC body
Step 9: Certificate of constancy of performance issued by the NPC body
Step 10: CE marking and creation of the declaration of performance by the manufacturer

EI2 30-C5-Sa – do you know what does it mean?
From the door approval to the door CE Marking!
The product standard EN 16034 for windows,
doors and gates with fire resistance and/or smoke
control characteristics will come!
Consequence for the building practice!

Many thanks for your attention!
Dipl.-Ing.(FH) Andreas Matschi
www.ift-rosenheim.de
© ift Rosenheim
The content is protected by copyright. Any use of text, images and content must be
confirmed with the PR & Communication department of the ift Rosenheim.

Implementation of the European Classification System

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