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VII Mechanical/ drilling
Rotating mechanical equipment
Static mechanical equipment
Drilling
Generator and compressor
Disipline lead
Vessel and seperators
         how coalescing oil water separators works
Cranes
Mechanical and maintenance
Rotating mechanical
equipment
   Rotating equipment is the general classification of mechanical
    equipment that is used to add kinetic energy to a process. The
    addition of kinetic energy may be needed to move material from one
    point to the next or to agitate the material.
Statics
   Statics is the branch of mechanics concerned with the analysis
    of loads (force, torque/moment) on physical systems in static
    equilibrium, that is, in a state where the relative positions of
    subsystems do not vary over time, or where components and
    structures are at a constant velocity. When in static equilibrium,
    the system is either at rest, or its center of mass moves at
    constant velocity.
   By Newton's first law, this situation implies that the net force and
    net torque (also known as moment of force) on every part of the
    system is zero. From this constraint, such quantities as stress or
    pressure can be derived. The net forces equaling zero is known
    as the first condition for equilibrium, and the net torque equaling
    zero is known as the second condition for equilibrium.
Dynamics (mechanics)
   In the field of physics, the study of the causes of motion and
    changes in motion is dynamics. In other words the study of forces
    and why objects are in motion. Dynamics includes the study of the
    effect of torques on motion. These are in contrast to kinematics, the
    branch of classical mechanics that describes the motion of objects
    without consideration of the causes leading to the motion.
   Generally speaking, researchers involved in dynamics study how a
    physical system might develop or alter over time and study the
    causes of those changes. In addition, Isaac Newton established the
    undergirding physical laws which govern dynamics in physics. By
    studying his system of mechanics, dynamics can be understood. In
    particular dynamics is mostly related to Newton's second law of
    motion. However, all three laws of motion are taken into
    consideration, because these are interrelated in any given
    observation or experiment.[1]
Newton's laws
    Newton described force as the ability to cause a mass to accelerate.
   Newton's first law states that an object in motion will stay in motion
    unless a force is applied. This law deals with inertia, which is a
    property of matter that resists acceleration and depends only on
    mass.
   Newton's second law states that force quantity is equal to mass
    multiplied by the acceleration
    (F = ma).
   Newton's third law states that for every action, there is an equal but
    opposite reaction.
Mechanical system
   A mechanical system manages power to accomplish a task that involves forces
    and movement. Mechanical is derived from the Latin word machina,[1] which in
    turn derives from the Doric Greek μαχανά (machana), Ionic Greek μηχανή
    (mechane) "contrivance, machine, engine"[2] and that from μῆχος (mechos),
    "means, expedient, remedy".[3]
   The Oxford English Dictionary[4] defines the adjective mechanical as skilled in the
    practical application of an art or science, of the nature of a machine or machines,
    and relating to or caused by movement, physical forces, properties or agents such
    as is dealt with by Mechanics. Similarly Merriam-Webster Dictionary[5] defines
    "mechanical" as relating to machinery or tools.
   A mechanical system consists of (i) a power source and actuators that generate
    forces and movement, (ii) a system of mechanisms that shape the actuator input
    to achieve a specific application of output forces and movement, and (iii) a
    controller with sensors that compares the output to a performance goal and then
    directs the actuator input. This can be seen in Watt's steam engine (see the
    illustration) in which the power is provided by steam expanding to drive the piston.
    The walking beam, coupler and crank transform the linear movement of the piston
    into rotation of the output pulley. Finally, the pulley rotation drives the flyball
    governor which controls the valve for the steam input to the piston cylinder.
Drilling
   The well is created by drilling a hole 5 to 50 inches (127.0 mm to
    914.4 mm) in diameter into the earth with a drilling rig that rotates a
    drill string with a bit attached. After the hole is drilled, sections of
    steel pipe (casing), slightly smaller in diameter than the borehole,
    are placed in the hole. Cement may be placed between the outside
    of the casing and the borehole. The casing provides structural
    integrity to the newly drilled wellbore, in addition to isolating
    potentially dangerous high pressure zones from each other and from
    the surface.
   With these zones safely isolated and the formation protected by the
    casing, the well can be drilled deeper (into potentially more-unstable
    and violent formations) with a smaller bit, and also cased with a
    smaller size casing. Modern wells often have two to five sets of
    subsequently smaller hole sizes drilled inside one another, each
    cemented with casing.
To drill the well:
   The drill bit, aided by the weight of thick walled pipes called "drill
    collars" above it, cuts into the rock. There are different types of drill
    bit; some cause the rock to disintegrate by compressive failure,
    while others shear slices off the rock as the bit turns.
   Drilling fluid, a.k.a. "mud", is pumped down the inside of the drill pipe
    and exits at the drill bit. Drilling mud is a complex mixture of fluids,
    solids and chemicals that must be carefully tailored to provide the
    correct physical and chemical characteristics required to safely drill
    the well. Particular functions of the drilling mud include cooling the
    bit, lifting rock cuttings to the surface, preventing destabilisation of
    the rock in the wellbore walls and overcoming the pressure of fluids
    inside the rock so that these fluids do not enter the wellbore.
 The generated rock "cuttings" are swept up by the drilling fluid as it
  circulates back to surface outside the drill pipe. The fluid then goes
  through "shakers" which strain the cuttings from the good fluid which
  is returned to the pit. Watching for abnormalities in the returning
  cuttings and monitoring pit volume or rate of returning fluid are
  imperative to catch "kicks" early. A "kick" is when the formation
  pressure at the depth of the bit is more than the hydrostatic head of
  the mud above, which if not controlled temporarily by closing the
  blowout preventers and ultimately by increasing the density of the
  drilling fluid would allow formation fluids and mud to come up
  through the annulus uncontrollably.
 The pipe or drill string to which the bit is attached is gradually
  lengthened as the well gets deeper by screwing in additional 30-foot
  (9 m) sections or "joints" of pipe under the kelly or top drive at the
  surface. This process is called making a connection. Usually, joints
  are combined into three joints equaling one stand. Some smaller
  rigs only use two joints and some rigs can handle stands of four
  joints.
 This process is all facilitated by a drilling rig which contains all
  necessary equipment to circulate the drilling fluid, hoist and turn the
  pipe, control down hole, remove cuttings from the drilling fluid, and
  generate on-site power for these operations.
Offshore drilling
 Offshore drilling refers to a mechanical process where a wellbore
  is drilled through the seabed. It is typically carried out in order to
  explore for and subsequently produce hydrocarbons which lie in rock
  formations beneath the seabed. Most commonly, the term is used to
  describe drilling activities on the continental shelf, though the term
  can also be applied to drilling in lakes, inshore waters and inland
  seas.
 Offshore drilling presents environmental challenges, both from the
  produced hydrocarbons and the materials used during the drilling
  operation.
 There are many different types of facilities from which offshore
  drilling operations take place. These include bottom founded drilling
  rigs (jackup barges and swamp barges), combined drilling and
  production facilities either bottom founded or floating platforms, and
  deepwater mobile offshore drilling units (MODU) including semi-
  submersibles and drillships. These are capable of operating in water
  depths up to 10,000 ft. In shallower waters the mobile units are
  anchored to the seabed, however in deeper water (>5,000 ft) the
  semisubmersibles or drillships are maintained at the required drilling
  location using dynamic positioning.
 Offshore drilling program
 Deepwater drilling
Electric generator
   In electricity generation, an electric generator is a device that
    converts mechanical energy to electrical energy. A generator forces
    electric charge (usually carried by electrons) to flow through an
    external electrical circuit. It is analogous to a water pump, which
    causes water to flow (but does not create water). The source of
    mechanical energy may be a reciprocating or turbine steam engine,
    water falling through a turbine or waterwheel, an internal combustion
    engine, a wind turbine, a hand crank, compressed air or any other
    source of mechanical energy.
   The reverse conversion of electrical energy into mechanical energy
    is done by an electric motor, and motors and generators have many
    similarities. Many motors can be mechanically driven to generate
    electricity, and frequently make acceptable generators.
Engine-generator
   An engine-generator is the combination of an electrical generator
    and an engine (prime mover) mounted together to form a single
    piece of equipment. This combination is also called an engine-
    generator set or a gen-set. In many contexts, the engine is taken for
    granted and the combined unit is simply called a generator.
Gas compressor
   A gas compressor is a mechanical device that increases the
    pressure of a gas by reducing its volume.
   Compressors are similar to pumps: both increase the pressure on a
    fluid and both can transport the fluid through a pipe. As gases are
    compressible, the compressor also reduces the volume of a gas.
    Liquids are relatively incompressible; while some can be
    compressed, the main action of a pump is to pressurize and
    transport liquids.
Discipline Lead Engineer
Vessel
   A craft for traveling on water, now usually one larger than an
    ordinary rowboat; a ship or boat.
Seperator
   The term separator in oilfield terminology designates a pressure
    vessel used for separating well fluids produced from oil and gas
    wells into gaseous and liquid components. A separator for
    petroleum production is a large vessel designed to separate
    production fluids into their constituent components of oil, gas and
    water. A separating vessel may be referred to in the following ways:
    Oil and gas separator, Separator, Stage separator, Trap,
    Knockout vessel (Knockout drum, knockout trap, water knockout,
    or liquid knockout), Flash chamber (flash vessel or flash trap),
    Expansion separator or expansion vessel, Scrubber (gas
    scrubber), Filter (gas filter). These separating vessels are normally
    used on a producing lease or platform near the wellhead, manifold,
    or tank battery to separate fluids produced from oil and gas wells
    into oil and gas or liquid and gas.
Crane
   A crane is a type of machine, generally equipped with a hoist, wire
    ropes or chains, and sheaves, that can be used both to lift and lower
    materials and to move them horizontally. It is mainly used for lifting
    heavy things and transporting them to other places. It uses one or
    more simple machines to create mechanical advantage and thus
    move loads beyond the normal capability of a man. Cranes are
    commonly employed in the transport industry for the loading and
    unloading of freight, in the construction industry for the movement of
    materials and in the manufacturing industry for the assembling of
    heavy equipment.
Maintenance
   Maintenance, repair, and operations[1] (MRO) or maintenance,
    repair, and overhaul[2] involves fixing any sort of mechanical,
    plumbing or electrical device should it become out of order or broken
    (known as repair, unscheduled or casualty maintenance). It also
    includes performing routine actions which keep the device in working
    order (known as scheduled maintenance) or prevent trouble from
    arising (preventive maintenance). MRO may be defined as, "All
    actions which have the objective of retaining or restoring an item in
    or to a state in which it can perform its required function. The actions
    include the combination of all technical and corresponding
    administrative, managerial, and supervision actions." [3]
Demand
Mechanical lead rotating and
static equipment
Mechancial
HSE advisor
HSE advisor
Senior maintenance engineer
Technical manager

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Mechanical & drilling

  • 1. VII Mechanical/ drilling Rotating mechanical equipment Static mechanical equipment Drilling Generator and compressor Disipline lead Vessel and seperators how coalescing oil water separators works Cranes Mechanical and maintenance
  • 2. Rotating mechanical equipment  Rotating equipment is the general classification of mechanical equipment that is used to add kinetic energy to a process. The addition of kinetic energy may be needed to move material from one point to the next or to agitate the material.
  • 3. Statics  Statics is the branch of mechanics concerned with the analysis of loads (force, torque/moment) on physical systems in static equilibrium, that is, in a state where the relative positions of subsystems do not vary over time, or where components and structures are at a constant velocity. When in static equilibrium, the system is either at rest, or its center of mass moves at constant velocity.  By Newton's first law, this situation implies that the net force and net torque (also known as moment of force) on every part of the system is zero. From this constraint, such quantities as stress or pressure can be derived. The net forces equaling zero is known as the first condition for equilibrium, and the net torque equaling zero is known as the second condition for equilibrium.
  • 4. Dynamics (mechanics)  In the field of physics, the study of the causes of motion and changes in motion is dynamics. In other words the study of forces and why objects are in motion. Dynamics includes the study of the effect of torques on motion. These are in contrast to kinematics, the branch of classical mechanics that describes the motion of objects without consideration of the causes leading to the motion.  Generally speaking, researchers involved in dynamics study how a physical system might develop or alter over time and study the causes of those changes. In addition, Isaac Newton established the undergirding physical laws which govern dynamics in physics. By studying his system of mechanics, dynamics can be understood. In particular dynamics is mostly related to Newton's second law of motion. However, all three laws of motion are taken into consideration, because these are interrelated in any given observation or experiment.[1]
  • 5. Newton's laws Newton described force as the ability to cause a mass to accelerate.  Newton's first law states that an object in motion will stay in motion unless a force is applied. This law deals with inertia, which is a property of matter that resists acceleration and depends only on mass.  Newton's second law states that force quantity is equal to mass multiplied by the acceleration (F = ma).  Newton's third law states that for every action, there is an equal but opposite reaction.
  • 6. Mechanical system  A mechanical system manages power to accomplish a task that involves forces and movement. Mechanical is derived from the Latin word machina,[1] which in turn derives from the Doric Greek μαχανά (machana), Ionic Greek μηχανή (mechane) "contrivance, machine, engine"[2] and that from μῆχος (mechos), "means, expedient, remedy".[3]  The Oxford English Dictionary[4] defines the adjective mechanical as skilled in the practical application of an art or science, of the nature of a machine or machines, and relating to or caused by movement, physical forces, properties or agents such as is dealt with by Mechanics. Similarly Merriam-Webster Dictionary[5] defines "mechanical" as relating to machinery or tools.  A mechanical system consists of (i) a power source and actuators that generate forces and movement, (ii) a system of mechanisms that shape the actuator input to achieve a specific application of output forces and movement, and (iii) a controller with sensors that compares the output to a performance goal and then directs the actuator input. This can be seen in Watt's steam engine (see the illustration) in which the power is provided by steam expanding to drive the piston. The walking beam, coupler and crank transform the linear movement of the piston into rotation of the output pulley. Finally, the pulley rotation drives the flyball governor which controls the valve for the steam input to the piston cylinder.
  • 7. Drilling  The well is created by drilling a hole 5 to 50 inches (127.0 mm to 914.4 mm) in diameter into the earth with a drilling rig that rotates a drill string with a bit attached. After the hole is drilled, sections of steel pipe (casing), slightly smaller in diameter than the borehole, are placed in the hole. Cement may be placed between the outside of the casing and the borehole. The casing provides structural integrity to the newly drilled wellbore, in addition to isolating potentially dangerous high pressure zones from each other and from the surface.  With these zones safely isolated and the formation protected by the casing, the well can be drilled deeper (into potentially more-unstable and violent formations) with a smaller bit, and also cased with a smaller size casing. Modern wells often have two to five sets of subsequently smaller hole sizes drilled inside one another, each cemented with casing.
  • 8. To drill the well:  The drill bit, aided by the weight of thick walled pipes called "drill collars" above it, cuts into the rock. There are different types of drill bit; some cause the rock to disintegrate by compressive failure, while others shear slices off the rock as the bit turns.  Drilling fluid, a.k.a. "mud", is pumped down the inside of the drill pipe and exits at the drill bit. Drilling mud is a complex mixture of fluids, solids and chemicals that must be carefully tailored to provide the correct physical and chemical characteristics required to safely drill the well. Particular functions of the drilling mud include cooling the bit, lifting rock cuttings to the surface, preventing destabilisation of the rock in the wellbore walls and overcoming the pressure of fluids inside the rock so that these fluids do not enter the wellbore.
  • 9.  The generated rock "cuttings" are swept up by the drilling fluid as it circulates back to surface outside the drill pipe. The fluid then goes through "shakers" which strain the cuttings from the good fluid which is returned to the pit. Watching for abnormalities in the returning cuttings and monitoring pit volume or rate of returning fluid are imperative to catch "kicks" early. A "kick" is when the formation pressure at the depth of the bit is more than the hydrostatic head of the mud above, which if not controlled temporarily by closing the blowout preventers and ultimately by increasing the density of the drilling fluid would allow formation fluids and mud to come up through the annulus uncontrollably.  The pipe or drill string to which the bit is attached is gradually lengthened as the well gets deeper by screwing in additional 30-foot (9 m) sections or "joints" of pipe under the kelly or top drive at the surface. This process is called making a connection. Usually, joints are combined into three joints equaling one stand. Some smaller rigs only use two joints and some rigs can handle stands of four joints.  This process is all facilitated by a drilling rig which contains all necessary equipment to circulate the drilling fluid, hoist and turn the pipe, control down hole, remove cuttings from the drilling fluid, and generate on-site power for these operations.
  • 10. Offshore drilling  Offshore drilling refers to a mechanical process where a wellbore is drilled through the seabed. It is typically carried out in order to explore for and subsequently produce hydrocarbons which lie in rock formations beneath the seabed. Most commonly, the term is used to describe drilling activities on the continental shelf, though the term can also be applied to drilling in lakes, inshore waters and inland seas.  Offshore drilling presents environmental challenges, both from the produced hydrocarbons and the materials used during the drilling operation.  There are many different types of facilities from which offshore drilling operations take place. These include bottom founded drilling rigs (jackup barges and swamp barges), combined drilling and production facilities either bottom founded or floating platforms, and deepwater mobile offshore drilling units (MODU) including semi- submersibles and drillships. These are capable of operating in water depths up to 10,000 ft. In shallower waters the mobile units are anchored to the seabed, however in deeper water (>5,000 ft) the semisubmersibles or drillships are maintained at the required drilling location using dynamic positioning.
  • 11.  Offshore drilling program  Deepwater drilling
  • 12. Electric generator  In electricity generation, an electric generator is a device that converts mechanical energy to electrical energy. A generator forces electric charge (usually carried by electrons) to flow through an external electrical circuit. It is analogous to a water pump, which causes water to flow (but does not create water). The source of mechanical energy may be a reciprocating or turbine steam engine, water falling through a turbine or waterwheel, an internal combustion engine, a wind turbine, a hand crank, compressed air or any other source of mechanical energy.  The reverse conversion of electrical energy into mechanical energy is done by an electric motor, and motors and generators have many similarities. Many motors can be mechanically driven to generate electricity, and frequently make acceptable generators.
  • 13.
  • 14. Engine-generator  An engine-generator is the combination of an electrical generator and an engine (prime mover) mounted together to form a single piece of equipment. This combination is also called an engine- generator set or a gen-set. In many contexts, the engine is taken for granted and the combined unit is simply called a generator.
  • 15. Gas compressor  A gas compressor is a mechanical device that increases the pressure of a gas by reducing its volume.  Compressors are similar to pumps: both increase the pressure on a fluid and both can transport the fluid through a pipe. As gases are compressible, the compressor also reduces the volume of a gas. Liquids are relatively incompressible; while some can be compressed, the main action of a pump is to pressurize and transport liquids.
  • 17. Vessel  A craft for traveling on water, now usually one larger than an ordinary rowboat; a ship or boat.
  • 18. Seperator  The term separator in oilfield terminology designates a pressure vessel used for separating well fluids produced from oil and gas wells into gaseous and liquid components. A separator for petroleum production is a large vessel designed to separate production fluids into their constituent components of oil, gas and water. A separating vessel may be referred to in the following ways: Oil and gas separator, Separator, Stage separator, Trap, Knockout vessel (Knockout drum, knockout trap, water knockout, or liquid knockout), Flash chamber (flash vessel or flash trap), Expansion separator or expansion vessel, Scrubber (gas scrubber), Filter (gas filter). These separating vessels are normally used on a producing lease or platform near the wellhead, manifold, or tank battery to separate fluids produced from oil and gas wells into oil and gas or liquid and gas.
  • 19. Crane  A crane is a type of machine, generally equipped with a hoist, wire ropes or chains, and sheaves, that can be used both to lift and lower materials and to move them horizontally. It is mainly used for lifting heavy things and transporting them to other places. It uses one or more simple machines to create mechanical advantage and thus move loads beyond the normal capability of a man. Cranes are commonly employed in the transport industry for the loading and unloading of freight, in the construction industry for the movement of materials and in the manufacturing industry for the assembling of heavy equipment.
  • 20. Maintenance  Maintenance, repair, and operations[1] (MRO) or maintenance, repair, and overhaul[2] involves fixing any sort of mechanical, plumbing or electrical device should it become out of order or broken (known as repair, unscheduled or casualty maintenance). It also includes performing routine actions which keep the device in working order (known as scheduled maintenance) or prevent trouble from arising (preventive maintenance). MRO may be defined as, "All actions which have the objective of retaining or restoring an item in or to a state in which it can perform its required function. The actions include the combination of all technical and corresponding administrative, managerial, and supervision actions." [3]
  • 22. Mechanical lead rotating and static equipment