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Realities of Business World
  New Satellite Program Major Delays

                          US Govt. faced
                          $3 billion in cost
                          overruns and a
                          three-year delay
                          in new satellite
                          program for
                          Hurricane &
                          severe weather
                          tracking.
Realities of Business World
               FoxMeyer Drugs Bankruptcy
In 1993, FoxMeyer Drugs was the
fourth largest distributor of
pharmaceuticals in the U.S., worth $5
billion. In an attempt to increase
efficiency, FoxMeyer purchased an SAP
system and a warehouse automation
system it what was supposed to be a
$35 million project. By 1996, due to
number of issues the company was
bankrupt; it was eventually sold to a
competitor for a mere $80 million.
RISK BASED QUALITY MANAGEMENT SYSTEM
              AUDITING
Definitions of Risk



Combination of the probability of an event and its consequence
(ISO DGUIDE 73)


The chance of something happening that will have an impact
upon objectives. It is measured in terms of consequences and
likelihood. (AS/NZS 4360)
Risk in Simple Words




Risk = Likelihood X Consequence
Risk Management
Acceptance/Tolerance: With or without planning of contingency.

Reduce likelihood or consequence: By establishing processes
and controls


  Analysis, evaluation and assessment
   of risk and its rational control in
   helping to promote the objectives
      and targets of the business
Risk Based Quality Management System
               Auditing

                        Auditor typical
                        role was limited
                        to documenting
                        audit findings
                        including non-
                        conformances
                        (if any)
Risk Based Quality Management System
                 Auditing


                                       VALUE ADDED
 Auditing     QMS         Risk    =       AUDIT



Management tool to prioritize the issues accordingly
SCORING TABLE: RISK BASED CONFORMANCE AUDIT & SCORING SYSTEM
               Quality Management System                                    Conformance
                                                                                                  Risk Classification
  Clause /                                                                      Score
Sub-Clauses    ISO 9001:2008 Standard Requirements                          Clause   Sub Clause
                                                                            Score      Score       H      M      L
7             Product Realization
    7.1       Planning of product realization
    7.2       Customer-related processes (Title)

      7.2.1          Determination of requirements related to product
      7.2.2         Review of the requirements related to the product
      7.2.3                                   Customer communication
    7.3     Design and Development (Title)
      7.3.1                         Design and Development Planning
      7.3.2                             Design and Development Input
      7.3.3                           Design and Development Output
      7.3.4                           Design and Development Review
      7.3.5                       Design and Development Verification
      7.3.6                        Design and Development Validation
      7.3.7                          Design and Development Changes
    7.4     Purchasing (Title)
      7.4.1                                          Purchasing Process
      7.4.2                                      Purchasing Information
      7.4.3                         Validation of Purchase Information
    7.5     Product and Service Provision (Title)
      7.5.1                    Control of product and service provision
                       Validation of processes for production and service
      7.5.2                                      provision Information
      7.5.3                             Identification and traceability
      7.5.4                                        Customer Property
      7.5.5                                   Preservation of product
    7.6     Control of monitoring and measuring equipment
Post Audit Activities

• Decisions based                  • Plan to reduce
  on analysis and                    Risks identified
  monitoring                         in audit.
  results.                           Improvement of
• Actions taken                      processes &
                                     controls

                     ACT    PLAN



                    CHECK   DO
• Indicators &                     • Implementation
  Measurement.                       of planned
• Audit                              actions

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Risk Based Quality Management System Auditing

  • 2. Realities of Business World New Satellite Program Major Delays US Govt. faced $3 billion in cost overruns and a three-year delay in new satellite program for Hurricane & severe weather tracking.
  • 3. Realities of Business World FoxMeyer Drugs Bankruptcy In 1993, FoxMeyer Drugs was the fourth largest distributor of pharmaceuticals in the U.S., worth $5 billion. In an attempt to increase efficiency, FoxMeyer purchased an SAP system and a warehouse automation system it what was supposed to be a $35 million project. By 1996, due to number of issues the company was bankrupt; it was eventually sold to a competitor for a mere $80 million.
  • 4. RISK BASED QUALITY MANAGEMENT SYSTEM AUDITING
  • 5. Definitions of Risk Combination of the probability of an event and its consequence (ISO DGUIDE 73) The chance of something happening that will have an impact upon objectives. It is measured in terms of consequences and likelihood. (AS/NZS 4360)
  • 6. Risk in Simple Words Risk = Likelihood X Consequence
  • 7. Risk Management Acceptance/Tolerance: With or without planning of contingency. Reduce likelihood or consequence: By establishing processes and controls Analysis, evaluation and assessment of risk and its rational control in helping to promote the objectives and targets of the business
  • 8. Risk Based Quality Management System Auditing Auditor typical role was limited to documenting audit findings including non- conformances (if any)
  • 9. Risk Based Quality Management System Auditing VALUE ADDED Auditing QMS Risk = AUDIT Management tool to prioritize the issues accordingly
  • 10. SCORING TABLE: RISK BASED CONFORMANCE AUDIT & SCORING SYSTEM Quality Management System Conformance Risk Classification Clause / Score Sub-Clauses ISO 9001:2008 Standard Requirements Clause Sub Clause Score Score H M L 7 Product Realization 7.1 Planning of product realization 7.2 Customer-related processes (Title) 7.2.1 Determination of requirements related to product 7.2.2 Review of the requirements related to the product 7.2.3 Customer communication 7.3 Design and Development (Title) 7.3.1 Design and Development Planning 7.3.2 Design and Development Input 7.3.3 Design and Development Output 7.3.4 Design and Development Review 7.3.5 Design and Development Verification 7.3.6 Design and Development Validation 7.3.7 Design and Development Changes 7.4 Purchasing (Title) 7.4.1 Purchasing Process 7.4.2 Purchasing Information 7.4.3 Validation of Purchase Information 7.5 Product and Service Provision (Title) 7.5.1 Control of product and service provision Validation of processes for production and service 7.5.2 provision Information 7.5.3 Identification and traceability 7.5.4 Customer Property 7.5.5 Preservation of product 7.6 Control of monitoring and measuring equipment
  • 11. Post Audit Activities • Decisions based • Plan to reduce on analysis and Risks identified monitoring in audit. results. Improvement of • Actions taken processes & controls ACT PLAN CHECK DO • Indicators & • Implementation Measurement. of planned • Audit actions