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Design, Permitting and Construction Considerations
for Marcellus Shale Gas Compressor Stations

Air Quality Permitting

                        All4, Inc.
            Roy Rakiewicz – Senior Consultant
             John Slade – Senior Consultant



                                                     1
Overview
•   Why Air Permitting Matters
•   What’s Different in Pennsylvania?
•   Ozone Nonattainment
•   PM2.5 Nonattainment
•   Prevention of Significant Deterioration
•   Source Definition
•   GHG Tailoring Rule
•   Federal Regulations
•   Planning/Intangibles/Strategy

                                              2
Why Air Permitting Matters
• Sources of emissions
  – Turbines, reciprocating internal combustion
    engines, dehydration units, separators, re-boilers,
    etc.
• Air pollution control equipment
  – Oxidizers, flares, condensers, etc.




                                                          3
Why Air Permitting Matters
• Emission Profiles
  – Combustion products
     o   Nitrogen oxides (NOX)
     o   Carbon monoxide (CO)
     o   Particulate matter (PM/PM10/PM2.5)
     o   Sulfur dioxide (SO2)
     o   Total Hydrocarbons (THC)
  – Process Emissions
     o Total hydrocarbons (THC)
     o Hazardous Air Pollutants (HAPs)


                                              4
Why Air Permitting Matters
• Permits and Rules
  – State “pre-construction” air permitting
    requirements
  – Federal “pre-construction” air permitting
    requirements
  – State/Federal operating permit requirements
  – State implementation plan (SIP) rules
  – Federal rules (e.g., NSPS and NESHAP)


                                                  5
Why Air Permitting Matters
• Public Perception
  – Air permit applications and proposed permits are
    available for public review and comment
  – Opportunities for public hearings
  – Company reputation
  – Publicity
  – Municipal government notice and comment
  – Concerned non-governmental organizations
    (NGOs)
                                                       6
What’s Different in Pennsylvania?
• List of exempt activities (subject to change)
• General permits (subject to change)
• Nonattainment areas
  – Ozone
  – PM2.5
• Complex Terrain



                                                  7
What’s Different in Pennsylvania?




Map from http://www.dcnr.state.pa.us/topogeo/map13/map13.aspx   8
Ozone Nonattainment
• Northeast Ozone Transport Region (OTR)
  – Established by § 7511c (a) of the Clean Air Act
    (CAA)
  – Includes Maine, New Hampshire, Vermont,
    Massachusetts, Connecticut, Rhode Island, New
    York, New Jersey, Pennsylvania, Maryland,
    Delaware, the northern counties of Virginia, and
    the District of Columbia
  – Entire area is minimally considered as a moderate
    ozone nonattainment area

                                                        9
Ozone Nonattainment
• OTR Requirements
  – §7511c (b)(1)(A): enhanced vehicle inspection and maintenance
  – §7511c (b)(1)(B): Reasonably Available Control Technology
    (RACT) for major (> 50 ton) VOC sources
  – §7511a (b)(1)(A)(ii)(II): RACT for major (>100 to) NOX sources
  – §7511c (b)(2):
     • Any stationary source that emits or has the potential to emit at least
       50 tons per year of VOC shall be considered a major stationary source
     • Such sources shall be subject to the requirements which would be
       applicable to major stationary sources if the area were classified as a
       moderate nonattainment area.



                                                                            10
Ozone Nonattainment
• Pennsylvania SIP Nonattainment New Source
  Review (NSR)Requirements
  – 100 tpy major source threshold for NOx nonattainment
    NSR (NNSR)permitting vs. 250 tpy in “attainment areas”
  – 50 tpy major source threshold for VOC NNSR permitting vs.
    250 tpy in “attainment areas”
  – For existing facilities, aggregation of contemporaneous
    VOC or NOx emission increases
  – Lowest Achievable Emission Rate (LAER) and emission
    offset (1.15 to 1) requirements

                                                           11
PM2.5 Nonattainment
• Scattered fine particulate matter (PM2.5) non-
  attainment areas throughout state
   – Major modification threshold is 10 tpy and includes
     condensable PM
   – Proposed Pennsylvania PM2.5 NNSR rules include
     aggregation of contemporaneous PM2.5 emission increases
   – Sulfur dioxide (SO2) is a PM2.5 precursor, but will not likely
     trigger applicability at 100 tpy
   – NOX to be a precursor for PM2.5 emissions in Pennsylvania



                                                                  12
PM2.5 Nonattainment
• Significant increase in PM2.5 precursors (NOX
  and SO2) in PM2.5 nonattainment area triggers
  NNSR
• PM2.5 Emission Reduction Credits (ERCs) are
  generally not available
• Direct PM2.5 ERCs and PM2.5 precursor ERCs
  must be in the vicinity of the project


                                              13
PM2.5 Nonattainment




                      14
Prevention of Significant Deterioration
• Best Available Control Technology (BACT)
• Ambient air quality impacts analysis
• “Double Jeopardy” for ozone and PM2.5 precursor
  pollutants NO2 and SO2
• Stringent new National Ambient Air Quality
  Standards (NAAQS) for PM2.5, NO2, and SO2
• Attainment designations not yet made for NO2 and
  SO2 NAAQS


                                                     15
Prevention of Significant Deterioration
              Recently Revised NAAQS
Pollutant     1-hr      3-hr     24-hr    Annual
            (µg/m3)   (µg/m3)   (µg/m3)   (µg/m3)
 PM2.5        --        --        35        15
  NO2        188        --        --       100
  SO2        196       1300       --        --




                                                    16
Prevention of Significant Deterioration
• Anticipated NAAQS Related Issues:
  – Very low Significant Impact Levels (SILs)
  – Elevated “background” concentrations
  – Revised NO2 and SO2 NAAQS 1-hour standards
     o Worst-case conditions will dominate the modeled
       concentrations (emissions and meteorology)
  – Attainment designations based solely on modeling
  – For PSD projects NAAQS could dictate level of
    control (e.g., BACT may not be sufficient)

                                                         17
Source Definition
• Source Aggregation
  – Why is aggregation important?
     • PTE of “source” defines air permitting requirements
       (and schedule)
     • The definition of “source” under NSR and Title V has it
       roots in the case of Alabama Power v. Costle, 636 F.2d
       323 (D.C. Cir. 1979)
     • Source was limited by the four statutory terms,
       “structure, building, facility or installation”
     • U.S. EPA can treat contiguous and commonly owned
       units as a single source if they fit within these terms

                                                                 18
Source Definition
• The U.S. EPA defined “stationary source” facility
  to mean any building, structure, or facility which
  meets three criteria:
   – (1) belong to the same two-digit SIC Code;
   – (2) are under the control of the same company; and
   – (3) are located on one or more contiguous or adjacent
     properties




                                                             19
Source Definition
• U.S. EPA issued source aggregation guidance for
  oil and gas activities (Jan. 2007)
  – Guidance indicated that well sites and other production
    activities occurring over large geographical distances
    should be treated as separate sources
  – U.S. EPA withdrew the January 2007 guidance (Sept. 2009)
  – U.S. EPA required the Colorado Department of Public
    Health and Environment (CDPHE) to explain its failure to
    aggregate commonly owned gas wells with a compressor
    station for NSR (and Title V) applicability


                                                           20
Source Definition
• U.S. EPA will be making case-by-case
  permitting determinations consistent with
  their interpretation of source aggregation
• Agency interpretation of aggregation policy is
  expected to be more conservative on such
  determinations
• Aggregation is currently being discussed at
  PADEP in relation to natural gas development

                                                   21
GHG Tailoring Rule
• May 13, 2010: U.S. EPA issues final rule
  establishing NSR and Title V thresholds for
  greenhouse gas (GHG) emissions
• The rule “tailors” the requirements of NSR and
  Title V programs to restrict rule applicability




                                                22
GHG Tailoring Rule
• Step 1: January 2, 2011 to June 30, 2011
  – Sources currently subject to the PSD permitting or
    Title V programs will be subject to permitting
    requirements for their GHG emissions
  – Only GHG increases of 75,000 tpy or more of total
    GHG (CO2e basis) trigger PSD and BACT for GHG
    emissions
  – No sources will be subject to Clean Air Act
    permitting requirements due solely to GHG
    emissions

                                                     23
GHG Tailoring Rule
• Step 2: July 1, 2011 to June 30, 2013
  – PSD will be triggered for new construction
    projects that result in GHG emissions of at least
    100,000 tpy regardless of any other pollutant
  – PSD will be triggered for modifications at existing
    major facilities that result in GHG emissions
    increases of 75,000 tpy
  – Facilities that emit at least 100,000 tpy of GHG as
    CO2e will be subject to Title V permitting

                                                          24
GHG Tailoring Rule
• U.S. EPA will propose “Step 3” to begin in 2011
  and conclude no later than July 1, 2012
  – Step 3 will include streamlining options to limit
    permitting for sources with greenhouse gas
    emissions > 50,000 CO2e tpy
  – U.S. EPA will not require permits for smaller
    sources in Step 3 or through any other action until
    at least April 30, 2016


                                                      25
Federal Regulations
• Standards of Performance for New Stationary
  sources (NSPS) requirements
  – 40 CFR Part 60 Subpart KKK – Standards of Performance of
    Equipment Leak VOC from Onshore Natural Gas Processing
    Plants
  – 40 CFR Part 60 Subpart JJJJ– Standards of Performance for
    Stationary Spark Ignition Internal Combustion Engines
  – 40 CFR Part 60 Subpart IIII – Standards of Performance for
    Compression Ignition Internal Combustion Engines
  – 40 CFR Subpart KKKK—Standards of Performance for
    Stationary Combustion Turbines


                                                             26
Federal Regulations
• NESHAP requirements – major and possibly area
  sources of HAP
  – 40 CFR Part 63 Subpart HH – National Emission
    Standards for Hazardous Air Pollutants from Oil and
    Natural Gas Production Facilities
  – 40 CFR Part 63 Subpart HHH – National Emission
    Standards for Hazardous Air Pollutants: Oil and
    Natural Gas Production and Natural Gas Transmission
    and Storage
  – 40 CFR Part 63 Subpart ZZZZ - National Emission
    Standards for Hazardous Air Pollutants for
    Reciprocating Internal Combustion engines

                                                          27
Air Permit Planning Issues
• General permits and applicability
• Air permitting “exemptions”
• Components of processing plants and
  compressor stations are air emission sources
• Major/minor sources are subject to differing
  requirements and timelines
• Air permits must be obtained prior to
  “beginning actual construction”
                                                 28
Air Permit Planning Issues
• Typical “minor source” permitting timeline:
  – Application Preparation (source) is 2 to 3 months
    (typical)
     • Best Available Technology (BAT) for new sources
  – PADEP review is typically 4 months, but can be up
    to 6 months
  – Public comment period = 30 days



                                                         29
Air Permit Planning Issues
• Typical “major” source permitting timeline (PSD
  and/or NNSR)
  – Application Preparation (source) typically 4 months
     o BACT in attainment areas
     o LAER in non-attainment areas
     o Dispersion modeling (PSD)
     o Emission offsets (NNSR)
  – PADEP technical review can be up to 12 months (or
    longer)
  – Public comment period and possible hearing = 30 days
  – U.S. EPA review and comment = 45 days
  – Total timeline = 18 months
                                                          30
Intangibles
• Reputation
• Not in my backyard
• Guilt by association
• Recent history and publicity
• Public interest (this is an area where NGOs can
  impact schedules)
• Nuisance issues
    – Noise
    – Odor

                                                    31
Strategy
• Master planning
  – Schedule
  – Identify potential delays and plan for them
     o Communication with local government, community,
       and NGOs
  – Minimize agency review turnaround time
  – Relationships
  – Reputation


                                                         32

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Design, Permitting and Construction Considerations for Marcellus Shale Gas Compressor Stations

  • 1. Design, Permitting and Construction Considerations for Marcellus Shale Gas Compressor Stations Air Quality Permitting All4, Inc. Roy Rakiewicz – Senior Consultant John Slade – Senior Consultant 1
  • 2. Overview • Why Air Permitting Matters • What’s Different in Pennsylvania? • Ozone Nonattainment • PM2.5 Nonattainment • Prevention of Significant Deterioration • Source Definition • GHG Tailoring Rule • Federal Regulations • Planning/Intangibles/Strategy 2
  • 3. Why Air Permitting Matters • Sources of emissions – Turbines, reciprocating internal combustion engines, dehydration units, separators, re-boilers, etc. • Air pollution control equipment – Oxidizers, flares, condensers, etc. 3
  • 4. Why Air Permitting Matters • Emission Profiles – Combustion products o Nitrogen oxides (NOX) o Carbon monoxide (CO) o Particulate matter (PM/PM10/PM2.5) o Sulfur dioxide (SO2) o Total Hydrocarbons (THC) – Process Emissions o Total hydrocarbons (THC) o Hazardous Air Pollutants (HAPs) 4
  • 5. Why Air Permitting Matters • Permits and Rules – State “pre-construction” air permitting requirements – Federal “pre-construction” air permitting requirements – State/Federal operating permit requirements – State implementation plan (SIP) rules – Federal rules (e.g., NSPS and NESHAP) 5
  • 6. Why Air Permitting Matters • Public Perception – Air permit applications and proposed permits are available for public review and comment – Opportunities for public hearings – Company reputation – Publicity – Municipal government notice and comment – Concerned non-governmental organizations (NGOs) 6
  • 7. What’s Different in Pennsylvania? • List of exempt activities (subject to change) • General permits (subject to change) • Nonattainment areas – Ozone – PM2.5 • Complex Terrain 7
  • 8. What’s Different in Pennsylvania? Map from http://www.dcnr.state.pa.us/topogeo/map13/map13.aspx 8
  • 9. Ozone Nonattainment • Northeast Ozone Transport Region (OTR) – Established by § 7511c (a) of the Clean Air Act (CAA) – Includes Maine, New Hampshire, Vermont, Massachusetts, Connecticut, Rhode Island, New York, New Jersey, Pennsylvania, Maryland, Delaware, the northern counties of Virginia, and the District of Columbia – Entire area is minimally considered as a moderate ozone nonattainment area 9
  • 10. Ozone Nonattainment • OTR Requirements – §7511c (b)(1)(A): enhanced vehicle inspection and maintenance – §7511c (b)(1)(B): Reasonably Available Control Technology (RACT) for major (> 50 ton) VOC sources – §7511a (b)(1)(A)(ii)(II): RACT for major (>100 to) NOX sources – §7511c (b)(2): • Any stationary source that emits or has the potential to emit at least 50 tons per year of VOC shall be considered a major stationary source • Such sources shall be subject to the requirements which would be applicable to major stationary sources if the area were classified as a moderate nonattainment area. 10
  • 11. Ozone Nonattainment • Pennsylvania SIP Nonattainment New Source Review (NSR)Requirements – 100 tpy major source threshold for NOx nonattainment NSR (NNSR)permitting vs. 250 tpy in “attainment areas” – 50 tpy major source threshold for VOC NNSR permitting vs. 250 tpy in “attainment areas” – For existing facilities, aggregation of contemporaneous VOC or NOx emission increases – Lowest Achievable Emission Rate (LAER) and emission offset (1.15 to 1) requirements 11
  • 12. PM2.5 Nonattainment • Scattered fine particulate matter (PM2.5) non- attainment areas throughout state – Major modification threshold is 10 tpy and includes condensable PM – Proposed Pennsylvania PM2.5 NNSR rules include aggregation of contemporaneous PM2.5 emission increases – Sulfur dioxide (SO2) is a PM2.5 precursor, but will not likely trigger applicability at 100 tpy – NOX to be a precursor for PM2.5 emissions in Pennsylvania 12
  • 13. PM2.5 Nonattainment • Significant increase in PM2.5 precursors (NOX and SO2) in PM2.5 nonattainment area triggers NNSR • PM2.5 Emission Reduction Credits (ERCs) are generally not available • Direct PM2.5 ERCs and PM2.5 precursor ERCs must be in the vicinity of the project 13
  • 15. Prevention of Significant Deterioration • Best Available Control Technology (BACT) • Ambient air quality impacts analysis • “Double Jeopardy” for ozone and PM2.5 precursor pollutants NO2 and SO2 • Stringent new National Ambient Air Quality Standards (NAAQS) for PM2.5, NO2, and SO2 • Attainment designations not yet made for NO2 and SO2 NAAQS 15
  • 16. Prevention of Significant Deterioration Recently Revised NAAQS Pollutant 1-hr 3-hr 24-hr Annual (µg/m3) (µg/m3) (µg/m3) (µg/m3) PM2.5 -- -- 35 15 NO2 188 -- -- 100 SO2 196 1300 -- -- 16
  • 17. Prevention of Significant Deterioration • Anticipated NAAQS Related Issues: – Very low Significant Impact Levels (SILs) – Elevated “background” concentrations – Revised NO2 and SO2 NAAQS 1-hour standards o Worst-case conditions will dominate the modeled concentrations (emissions and meteorology) – Attainment designations based solely on modeling – For PSD projects NAAQS could dictate level of control (e.g., BACT may not be sufficient) 17
  • 18. Source Definition • Source Aggregation – Why is aggregation important? • PTE of “source” defines air permitting requirements (and schedule) • The definition of “source” under NSR and Title V has it roots in the case of Alabama Power v. Costle, 636 F.2d 323 (D.C. Cir. 1979) • Source was limited by the four statutory terms, “structure, building, facility or installation” • U.S. EPA can treat contiguous and commonly owned units as a single source if they fit within these terms 18
  • 19. Source Definition • The U.S. EPA defined “stationary source” facility to mean any building, structure, or facility which meets three criteria: – (1) belong to the same two-digit SIC Code; – (2) are under the control of the same company; and – (3) are located on one or more contiguous or adjacent properties 19
  • 20. Source Definition • U.S. EPA issued source aggregation guidance for oil and gas activities (Jan. 2007) – Guidance indicated that well sites and other production activities occurring over large geographical distances should be treated as separate sources – U.S. EPA withdrew the January 2007 guidance (Sept. 2009) – U.S. EPA required the Colorado Department of Public Health and Environment (CDPHE) to explain its failure to aggregate commonly owned gas wells with a compressor station for NSR (and Title V) applicability 20
  • 21. Source Definition • U.S. EPA will be making case-by-case permitting determinations consistent with their interpretation of source aggregation • Agency interpretation of aggregation policy is expected to be more conservative on such determinations • Aggregation is currently being discussed at PADEP in relation to natural gas development 21
  • 22. GHG Tailoring Rule • May 13, 2010: U.S. EPA issues final rule establishing NSR and Title V thresholds for greenhouse gas (GHG) emissions • The rule “tailors” the requirements of NSR and Title V programs to restrict rule applicability 22
  • 23. GHG Tailoring Rule • Step 1: January 2, 2011 to June 30, 2011 – Sources currently subject to the PSD permitting or Title V programs will be subject to permitting requirements for their GHG emissions – Only GHG increases of 75,000 tpy or more of total GHG (CO2e basis) trigger PSD and BACT for GHG emissions – No sources will be subject to Clean Air Act permitting requirements due solely to GHG emissions 23
  • 24. GHG Tailoring Rule • Step 2: July 1, 2011 to June 30, 2013 – PSD will be triggered for new construction projects that result in GHG emissions of at least 100,000 tpy regardless of any other pollutant – PSD will be triggered for modifications at existing major facilities that result in GHG emissions increases of 75,000 tpy – Facilities that emit at least 100,000 tpy of GHG as CO2e will be subject to Title V permitting 24
  • 25. GHG Tailoring Rule • U.S. EPA will propose “Step 3” to begin in 2011 and conclude no later than July 1, 2012 – Step 3 will include streamlining options to limit permitting for sources with greenhouse gas emissions > 50,000 CO2e tpy – U.S. EPA will not require permits for smaller sources in Step 3 or through any other action until at least April 30, 2016 25
  • 26. Federal Regulations • Standards of Performance for New Stationary sources (NSPS) requirements – 40 CFR Part 60 Subpart KKK – Standards of Performance of Equipment Leak VOC from Onshore Natural Gas Processing Plants – 40 CFR Part 60 Subpart JJJJ– Standards of Performance for Stationary Spark Ignition Internal Combustion Engines – 40 CFR Part 60 Subpart IIII – Standards of Performance for Compression Ignition Internal Combustion Engines – 40 CFR Subpart KKKK—Standards of Performance for Stationary Combustion Turbines 26
  • 27. Federal Regulations • NESHAP requirements – major and possibly area sources of HAP – 40 CFR Part 63 Subpart HH – National Emission Standards for Hazardous Air Pollutants from Oil and Natural Gas Production Facilities – 40 CFR Part 63 Subpart HHH – National Emission Standards for Hazardous Air Pollutants: Oil and Natural Gas Production and Natural Gas Transmission and Storage – 40 CFR Part 63 Subpart ZZZZ - National Emission Standards for Hazardous Air Pollutants for Reciprocating Internal Combustion engines 27
  • 28. Air Permit Planning Issues • General permits and applicability • Air permitting “exemptions” • Components of processing plants and compressor stations are air emission sources • Major/minor sources are subject to differing requirements and timelines • Air permits must be obtained prior to “beginning actual construction” 28
  • 29. Air Permit Planning Issues • Typical “minor source” permitting timeline: – Application Preparation (source) is 2 to 3 months (typical) • Best Available Technology (BAT) for new sources – PADEP review is typically 4 months, but can be up to 6 months – Public comment period = 30 days 29
  • 30. Air Permit Planning Issues • Typical “major” source permitting timeline (PSD and/or NNSR) – Application Preparation (source) typically 4 months o BACT in attainment areas o LAER in non-attainment areas o Dispersion modeling (PSD) o Emission offsets (NNSR) – PADEP technical review can be up to 12 months (or longer) – Public comment period and possible hearing = 30 days – U.S. EPA review and comment = 45 days – Total timeline = 18 months 30
  • 31. Intangibles • Reputation • Not in my backyard • Guilt by association • Recent history and publicity • Public interest (this is an area where NGOs can impact schedules) • Nuisance issues – Noise – Odor 31
  • 32. Strategy • Master planning – Schedule – Identify potential delays and plan for them o Communication with local government, community, and NGOs – Minimize agency review turnaround time – Relationships – Reputation 32