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Second presentation




  Assembling wall panels with
  robotic technologies
  Frans van Gassel & Pascal Schrijver




    Introduction                                                                                       Second presentation




                           •Introduction
                           •Assembling Wall Panels
                           •Robotic Technology
                           •Robot and Curtain Wall
                           •Integration
                           •Goal




Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




                                                                                                                             1
Introduction                                                                                       Second presentation




   The problems of (dis)assembling curtain wall panels at
   the construction site
    •Neither safe nor labour-friendly
    •Climate conditions make production times uncertian
    •Taking a big part of the capacity of the tower cranes.
    •Difficult to find people
    •Curtain Walls are replaced at an early stage




Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




Assembling Wall Panels                                                                                 Second presentation



   Rembrandt Tower in
   Amsterdam
   Wall panel assembly steps




                                                                       Exterior view




Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




                                                                                                                             2
Assembling Wall Panels                                                                                      Second presentation


 1.                                    2.                                        3.




     Wall panels are transported to the floor Wall panel depot on the floor where the    Wall panels are moved outside
     where they are required                  panels will be installed

4.                                        5.




     Wall panels are connected to tower           Wall panels are assembled
     crane

Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




Assembling Wall Panels                                                                                      Second presentation


       SADT diagram
               Wall panels are
  material                                            Wall panels are                   On the construction site,
               manufactured at the                    transported to the                wall panels are
               factory                                construction site                 transported to the depot
                                                                                        on the floors
           Labor
                             Factory                Labor           Truck             Labor        Tower Crane


       The Wall panels are
       moved to the                            The wall panels are
       outside                                 transported to the                                              curtain wall
                                                                                 The wall panels are
                                               assembling place
                                                                                 assembled
   Labor           Special equipment      Labor
                                                            Tower Crane
                                                                              Labor           Tower Crane
                      The assembling
                      points are
                      measured and
                      connected


Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




                                                                                                                                  3
Assembling Wall Panels                                                                                Second presentation


      SADT diagram
               Wall panels are
  material                                        Wall panels are                  On the construction site,
               manufactured at the                transported to the               wall panels are
               factory                            construction site                transported to the depot
                                                                                   on the floors
           Labor
                             Factory            Labor           Truck           Labor        Tower Crane


      The Wall panels are
      moved to the                          The wall panels are
      outside                               transported to the                                           curtain wall
                                                                             The wall panels are
                                            assembling place
                                                                             assembled
   Labor           Special equipment   Labour
                                                        Tower Crane       Labour
                                                                                        Tower Crane
                      The assembling
                      points are
                      measured and
                                                                        Complicated process/ with
                      connected
                                                                        problems for every step

Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




Assembling Wall Panels                                                                                Second presentation


  Use of Robotic Technology in assembling of wall panels




                                                                                         Human control




Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




                                                                                                                            4
Assembling Wall Panels                                                                                Second presentation


      SADT diagram
               Wall panels are
  material                                         Wall panels are                 On the construction site,
               manufactured at the                 transported to the              wall panels are
               factory                             construction site               transported to the depot
                                                                                   on the floors
           Labor
                             Factory             Labor           Truck          Labor        Tower Crane


      The Wall panels are
      moved to the                          The wall panels are
      outside                               transported to the                                           curtain wall
                                                                             The wall panels are
                                            assembling place
                                                                             assembled
   Labor           Special equipment   Labor
                                                         Tower Crane
                                                                          Labor         Tower Crane
                      The assembling
                      points are
                      measured and
                      connected


Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




Assembling Wall Panels                                                                                Second presentation


      SADT diagram
               Wall panels are
  material                                         Wall panels are                 On the construction site,
               manufactured at the                 transported to the              wall panels are
               factory                             construction site               transported to the depot
                                                                                   on the floors
           Labor
                             Factory           Labor             Truck          Labor
                                                                                             Tower Crane


      The Wall panels are
      moved to the                          The wall panels are
      outside                               transported to the                                           curtain wall
                                                                             The wall panels are
                                            assembling place
                                                                             assembled
   Labor           Special equipment   Labor
                                                         Tower Crane      Labour
                                                                                        Tower Crane
                      The assembling
                      points are                                                   use robotic technology
                      measured and
                      connected


Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




                                                                                                                            5
Assembling Wall Panels                                                                                 Second presentation


      SADT diagram
                Wall panels are
  material                                       Wall panels are                  On the construction site,
                manufactured at the              transported to the               wall panels are
                factory                          construction site                transported to the depot
                                                                                  on the floors
         Labor
                          Factory             Labor           Truck             Labor          Tower Crane




                                                        The wall panels are             Curtain wall
                                                        transported and
                                                        assembled


                                                                 Robotic Technology


             Measure and
             connect assembling
             points


Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




Assembling Wall Panels                                                                                 Second presentation


      The possibilities for depots on the construction site if we
      use robotic technologies

     Reduce the load on the
     capacity of the tower
     crane

     Assembly from depots A
     and B without using the
     tower crane




Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




                                                                                                                             6
Robotic technologies                                                                                  Second presentation


   Robotic technology at the moment

   Mini-actuators                                                     Sensors




   Volume of 50 mm³




Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




Robotic technologies                                                                                  Second presentation


  Robotic technology in the construction industry

                           Robotic technology is being used in existing methods.


   Power trowelling
   of concrete




   Laying sand-lime
   bricks




Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




                                                                                                                            7
Robotic technologies                                                                                  Second presentation


  Robotic technology in the construction

                            Improve the equipment




                             worker                          crane +                         robot
                                                             worker


                             Product stays the same !!!!



Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




Robotic technologies                                                                                  Second presentation


  For example




Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




                                                                                                                            8
Robotic technologies                                                                                              Second presentation




                           New Product

                                 •Changing the product could make it easier to use
                                 robots on the construction-site
                                 •For this you have to think about the possibilities
                                 and limitations of the robot.




Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




Curtian Wall and Robot                                                                                            Second presentation


  Possibilities Curtain Wall and Robot
                                        Curtain wall




                                                             Curtain wall

                                                                            Robot




                                                                                             Curtain wall
                                                                                                            Robot +




                               arm
                                                       or                           or
            robot




Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




                                                                                                                                        9
Curtain Wall and Robot                                                                                Second presentation




                                    The added value of integration compared to
                                    other options is that the robot is one with the
           Curtain wall
                          Robot +



                                    Curtain Wall


                                             The advantages :
                                             •Easy adoption to the demands of the user, the
                                             curtain wall panel will be easy to replace
                                             •The none performing parts will be easy to
                                             replace




Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




Curtain Wall and Robot                                                                                Second presentation




                                    When the robot is not necessary for the
                                    assembling or disassembling of the curtain
           Curtain wall
                          Robot +




                                    wall panels. The robot can be used for other
                                    functions, such as user functions

                                             For example
                                             •Window-cleaner installation
                                             •sunblind
                                             •Visual radiation




Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




                                                                                                                            10
Curtain Wall and Robot                                                                                Second presentation

       Examples user functions

                                                      Window-cleaner installation




                                                       sunblind




Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




Curtain Wall and Robot                                                                                Second presentation

       Active Wall




Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




                                                                                                                            11
Curtain Wall and Robot                                                                                 Second presentation




                                    Should it be possible???
           Curtain wall
                          Robot +



                                            •Yes, at the moment actuators are made smaller
                                            and stronger


                                            •Sensors become better and smaller




Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




Integration                                                                                            Second presentation


  Integrate a Robot in a curtain wall and use
  robotic technology for the entire life cycle



         Life cycle of a Curtain wall with robotic technology


         assembling                               user function                                       disassembling
                                        Curtain Wall + Robotic Technology




Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




                                                                                                                             12
Goal                                                                                                    Second presentation


  Demands

                    •Assembling from the ground
                    •Assembling by a machine in or on the panel without direct human
                    control.
                    •Panels should be easily replaceable during their life cycle, wit hout
                    having to disassemble the whole curtain wall.
                    •Using standard frame so there are more options for the
                    visualization, user functions and so on.
                    •Fixed connecting points
                    •Standard size panels
                    •Using the robot for user functions or visualization during the curtain
                    Wall life cycle. Creating a active wall.
                    •The panel should be easy to assemble able


Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




Goal                                                                                                    Second presentation


  So you get a Curtain Wall

                             A self assembling Wall
                             •You don't have to use the crane
                             •No working on dangerous places anymore


                             An easy adaptable wall.
                             •Adaptable to the user demands.
                             •Adaptable to technical and visual changes


                             Creating an Active Wall
                             •Adaptable to the surroundings, sun blind
                             •Self maintaining, window-cleaner installation
                             •Visual image

Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




                                                                                                                              13
Goal                                                                                                    Second presentation


  Integrate a Robot in a curtain wall and use
  robotic technology for the entire life cycle



                                                                        Wall Panel
                                                                        Self Assembling
                                                                        Adaptable
                                                                        Active Wall




Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal




                                                                                                        Second presentation




                                                   Questions!




                                                                                                                              14

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Assembling wall panels with robotic technologies

  • 1. Second presentation Assembling wall panels with robotic technologies Frans van Gassel & Pascal Schrijver Introduction Second presentation •Introduction •Assembling Wall Panels •Robotic Technology •Robot and Curtain Wall •Integration •Goal Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal 1
  • 2. Introduction Second presentation The problems of (dis)assembling curtain wall panels at the construction site •Neither safe nor labour-friendly •Climate conditions make production times uncertian •Taking a big part of the capacity of the tower cranes. •Difficult to find people •Curtain Walls are replaced at an early stage Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal Assembling Wall Panels Second presentation Rembrandt Tower in Amsterdam Wall panel assembly steps Exterior view Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal 2
  • 3. Assembling Wall Panels Second presentation 1. 2. 3. Wall panels are transported to the floor Wall panel depot on the floor where the Wall panels are moved outside where they are required panels will be installed 4. 5. Wall panels are connected to tower Wall panels are assembled crane Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal Assembling Wall Panels Second presentation SADT diagram Wall panels are material Wall panels are On the construction site, manufactured at the transported to the wall panels are factory construction site transported to the depot on the floors Labor Factory Labor Truck Labor Tower Crane The Wall panels are moved to the The wall panels are outside transported to the curtain wall The wall panels are assembling place assembled Labor Special equipment Labor Tower Crane Labor Tower Crane The assembling points are measured and connected Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal 3
  • 4. Assembling Wall Panels Second presentation SADT diagram Wall panels are material Wall panels are On the construction site, manufactured at the transported to the wall panels are factory construction site transported to the depot on the floors Labor Factory Labor Truck Labor Tower Crane The Wall panels are moved to the The wall panels are outside transported to the curtain wall The wall panels are assembling place assembled Labor Special equipment Labour Tower Crane Labour Tower Crane The assembling points are measured and Complicated process/ with connected problems for every step Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal Assembling Wall Panels Second presentation Use of Robotic Technology in assembling of wall panels Human control Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal 4
  • 5. Assembling Wall Panels Second presentation SADT diagram Wall panels are material Wall panels are On the construction site, manufactured at the transported to the wall panels are factory construction site transported to the depot on the floors Labor Factory Labor Truck Labor Tower Crane The Wall panels are moved to the The wall panels are outside transported to the curtain wall The wall panels are assembling place assembled Labor Special equipment Labor Tower Crane Labor Tower Crane The assembling points are measured and connected Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal Assembling Wall Panels Second presentation SADT diagram Wall panels are material Wall panels are On the construction site, manufactured at the transported to the wall panels are factory construction site transported to the depot on the floors Labor Factory Labor Truck Labor Tower Crane The Wall panels are moved to the The wall panels are outside transported to the curtain wall The wall panels are assembling place assembled Labor Special equipment Labor Tower Crane Labour Tower Crane The assembling points are use robotic technology measured and connected Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal 5
  • 6. Assembling Wall Panels Second presentation SADT diagram Wall panels are material Wall panels are On the construction site, manufactured at the transported to the wall panels are factory construction site transported to the depot on the floors Labor Factory Labor Truck Labor Tower Crane The wall panels are Curtain wall transported and assembled Robotic Technology Measure and connect assembling points Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal Assembling Wall Panels Second presentation The possibilities for depots on the construction site if we use robotic technologies Reduce the load on the capacity of the tower crane Assembly from depots A and B without using the tower crane Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal 6
  • 7. Robotic technologies Second presentation Robotic technology at the moment Mini-actuators Sensors Volume of 50 mm³ Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal Robotic technologies Second presentation Robotic technology in the construction industry Robotic technology is being used in existing methods. Power trowelling of concrete Laying sand-lime bricks Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal 7
  • 8. Robotic technologies Second presentation Robotic technology in the construction Improve the equipment worker crane + robot worker Product stays the same !!!! Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal Robotic technologies Second presentation For example Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal 8
  • 9. Robotic technologies Second presentation New Product •Changing the product could make it easier to use robots on the construction-site •For this you have to think about the possibilities and limitations of the robot. Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal Curtian Wall and Robot Second presentation Possibilities Curtain Wall and Robot Curtain wall Curtain wall Robot Curtain wall Robot + arm or or robot Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal 9
  • 10. Curtain Wall and Robot Second presentation The added value of integration compared to other options is that the robot is one with the Curtain wall Robot + Curtain Wall The advantages : •Easy adoption to the demands of the user, the curtain wall panel will be easy to replace •The none performing parts will be easy to replace Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal Curtain Wall and Robot Second presentation When the robot is not necessary for the assembling or disassembling of the curtain Curtain wall Robot + wall panels. The robot can be used for other functions, such as user functions For example •Window-cleaner installation •sunblind •Visual radiation Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal 10
  • 11. Curtain Wall and Robot Second presentation Examples user functions Window-cleaner installation sunblind Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal Curtain Wall and Robot Second presentation Active Wall Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal 11
  • 12. Curtain Wall and Robot Second presentation Should it be possible??? Curtain wall Robot + •Yes, at the moment actuators are made smaller and stronger •Sensors become better and smaller Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal Integration Second presentation Integrate a Robot in a curtain wall and use robotic technology for the entire life cycle Life cycle of a Curtain wall with robotic technology assembling user function disassembling Curtain Wall + Robotic Technology Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal 12
  • 13. Goal Second presentation Demands •Assembling from the ground •Assembling by a machine in or on the panel without direct human control. •Panels should be easily replaceable during their life cycle, wit hout having to disassemble the whole curtain wall. •Using standard frame so there are more options for the visualization, user functions and so on. •Fixed connecting points •Standard size panels •Using the robot for user functions or visualization during the curtain Wall life cycle. Creating a active wall. •The panel should be easy to assemble able Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal Goal Second presentation So you get a Curtain Wall A self assembling Wall •You don't have to use the crane •No working on dangerous places anymore An easy adaptable wall. •Adaptable to the user demands. •Adaptable to technical and visual changes Creating an Active Wall •Adaptable to the surroundings, sun blind •Self maintaining, window-cleaner installation •Visual image Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal 13
  • 14. Goal Second presentation Integrate a Robot in a curtain wall and use robotic technology for the entire life cycle Wall Panel Self Assembling Adaptable Active Wall Introduction – Assembling Curtain Wall Panels – Robotic Technologies – Robot and Curtain Wall – Integration - Goal Second presentation Questions! 14