An introduction to the product portfolio of temperature and process controllers, process indicators and transmitters from PMA (part of West Control Solutions)
1. WEST Control Solutions – Your global partner for measurement and control technology
Introducing the PMA Range
2. WEST Control Solutions – Your global partner for measurement and control technology
Three DIN Sizes - One Family
• 1/8 DIN „landscape“ or vertical
• 1/4 DIN with big 19mm process value indication
• One depth: 118 mm (4.65“)
3. WEST Control Solutions – Your global partner for measurement and control technology
KS 40-1 Features at a Glance
Limit signaling function with latch
Alarms for heating current & control loop
Maintenance manager and error list
Timer and programmer with "end" signal
Automatic/manual key
BluePort interface
Various certifications (DIN 3440, UL)
4. WEST Control Solutions – Your global partner for measurement and control technology
KS 40-1 Application Examples
• Furnaces and Ovens
• Burners and Boilers
• Plastics Processing
• Packaging
• Driers
• Climatic Chambers
• Heat treatment plants
• Sterilizers
5. WEST Control Solutions – Your global partner for measurement and control technology
KS 40-1 Control Functions
• signaller (= on/off control)
• 2-point controller
> relay or
> logic (SSR driver)
• continuous controller
> 0/4...20mA or
> 0/2...10V
• 3-point
> relay / relay
> relay / logic (SSR driver)
> continuous / relay
• 3-point stepping / motorized valve controller.
6. WEST Control Solutions – Your global partner for measurement and control technology
KS90-1 & KS92-1
• KS 90-1 1/8 DIN
• KS 92-1 1/4 DIN
• One depth: 118 mm (4.65“)
7. WEST Control Solutions – Your global partner for measurement and control technology
KS 90-1 Features at a Glance
Limit signaling function with latch
Alarms for heating current & control loop & actuator
Maintenance manager and error list
Day & Night display shows bargraphs and plain text
Two universal inputs
Configurable function key
BluePort interface
Optimization at set-point
8. WEST Control Solutions – Your global partner for measurement and control technology
KS 90-1 Control Functions
• signaller (= on/off control) • 3-point
• 2-point controller > relay / relay
> relay or > relay / logic (SSR driver)
> logic (SSR driver) > logic / logic (SSR driver)
• continuous controller > continuous / continuous special algorithm
for water, oil
> 0/4...20mA or > continuous / relais and fan cooling
> 0/2...10V > continuous / logic
• 3-point stepping (valve) controller
> with position feedback
• with positioner
9. WEST Control Solutions – Your global partner for measurement and control technology
Plain Text in the Operating Level
Bar graph with 40 steps resolution
Actuating variable, deviation or process value
Numeric value
Actuating variable, deviation, process value, effective
setpoint
Numeric value with user defined text
INP1, INP2, INP3
Alternating display of plain text and value
10. WEST Control Solutions – Your global partner for measurement and control technology
Built-in Operating Manual
in the configuration level
plain text explains the codes
in the parameter level
plain text explains the parameter
11. WEST Control Solutions – Your global partner for measurement and control technology
KS 90-1 Features at a Glance
16 program patterns
16 segments and 4 control (event) tracks
Selectable time or rate segments
Plain text program names
Easy one-key operation
Dedicated program operating level
12. WEST Control Solutions – Your global partner for measurement and control technology
Programmer Function
• 16 program pattern
• Bandwidth control adjustable for each program
• 4 control (event tracks) and end signal
b.Hi
b.Lo
1 2 3 4 15 16
Event track 1
Event track 2
Event track 3
Event track 4
Program end
13. WEST Control Solutions – Your global partner for measurement and control technology
Plain Text Program Names
Program number
8-digit text
run
run ru n
run
ru n
- P rgEdit -
- PrgEdit - - PrgEdi t -
- PrgEdit -
- PrgEdi t -
14. WEST Control Solutions – Your global partner for measurement and control technology
The family - KS 92 to KS 98-1
Advanced line:
KS 94
Process controller
Universal line:
KS 92-1
Industrial controller
Advanced line:
KS 98-1
multi-function unit for
1001 applications
15. WEST Control Solutions – Your global partner for measurement and control technology
Display of KS 92 / 94
• "Day & night" display features
> Active illumination in dark surroundings
> Reflecting in bright and very bright surroundings
16. WEST Control Solutions – Your global partner for measurement and control technology
On-board operating instructions
• Operator manual in three languages
• Plain text instead of codes
• Display of the last value
17. WEST Control Solutions – Your global partner for measurement and control technology
User-defined texts (KS 94 function)
• 12 freely definable texts with up to 16 characters
(ASCII)
• Selection of the texts via:
> digital inputs
> status information (e.g. alarms)
18. WEST Control Solutions – Your global partner for measurement and control technology
KS 98-1 Advanced
• Front layer
> BluePort style
• Display
> Day & Night display
> Resolution: 160 x 80 Pixel
> Area: 66,5 x 37,4 mm
> Technique: Transmissive (like KS 90-1/92-1)
> Back light: red / green swichable
> Control: „Chip on glass“
> Number of lines: 10
19. WEST Control Solutions – Your global partner for measurement and control technology
Display Quality
• ISTN technique very good contrast also with high ambient temperatures
• Ambient temp.: 0...70 °C
• “Chip on glass“ Only a few connections (interface + supply)
• “FPC“ connectors instead of “rubber conductor“
or “heat seal“
20. WEST Control Solutions – Your global partner for measurement and control technology
Display Mode & Colour
• Colour
> Selectable
> Changable by event from engineering
• Mode
> Direct or reverse mode
> Event-driven change
• Dynamic
> static
> flashing
21. WEST Control Solutions – Your global partner for measurement and control technology
Day & Night Display
• Good visibility
> under worst conditions
> from extreme perspective
> known from BluePort® and KS94!
22. WEST Control Solutions – Your global partner for measurement and control technology
Engineering Tools
• Graphical: ET/KS 98plus
• Simulation SIM/KS98
• Downloader DL/KS98
• BlueControl Basic
23. WEST Control Solutions – Your global partner for measurement and control technology
Application Examples KS 98-1
• Universal process control
> Energy generation and distribution, chemical industry, heaters,
furnaces, ...
• Dedicated automation of medium processes including control,
sequence control, data logging and visualisation
> Extruder, pumps, compressors, boilers, ....
• Controllers with dedicated operating design
> Operating displays, variable names, text-messages, ...
24. WEST Control Solutions – Your global partner for measurement and control technology
KS 98-1 Conclusion
• All in one - do-it-all:
PLC
Closed loop control
Calculation unit
Visualisation and operation
• 450 functions selectable
• Powerful 32 bit micro processor
• Simple to use Engineering Tools
25. WEST Control Solutions – Your global partner for measurement and control technology
TB 40-1 Features at a Glance
Two additional pre-alarm relays
All types of thermocouples
Maintenance Manager and error list
Applicable for heating and cooling processes
Alarm reset via front key or digital input
BluePort interface
Versions for DIN EN14597 & Pressure Equipment Directive
26. WEST Control Solutions – Your global partner for measurement and control technology
TB 40-1 Applications
• All applications where an over or under temperature fault condition could
pesent fire or other hazard
• Heat generating plants with outflow temperatures up to 120°C to DIN
4751
• Thermal transfer plants with organic transfer media to DIN 4754
27. WEST Control Solutions – Your global partner for measurement and control technology
TB 40-1 Application Example
sensor
sensor
(limit)
(control)
correcting oven
variable
heating
temperature- temperature-
controller limiter
28. WEST Control Solutions – Your global partner for measurement and control technology
TB 40-1 Highlights
• All types of thermocouples
> Type L, J, K, N, S, R and T, C, D, E, B
• Customer-specific linearizations for all sensors
> thermocouples, RTD’s, mA, V, mV
• Protection with password and the internal security switch
> approved safety, TÜV-tested
> individual access levels (“master level”)
• Extended operating temperature up to 60 °C
> mounting closer to the process
• Minimum self-heating
> increased service life
29. WEST Control Solutions – Your global partner for measurement and control technology
Rail Line rail line
1
• Compact design 2
> only 22,5 mm wide
> for DIN rail mounting (EN 50022) 3
• Performance class like BluePort® KS 40-1
Platform for a whole instrument family
1. Universal transmitter UNIFLEX CI 45
> successor of UNIFLEX CI/CB
2. Universal controller KS 45
3. Temperature limiter TB 45
> attractive layout
30. WEST Control Solutions – Your global partner for measurement and control technology
Example applications
• Furnaces and Ovens
• Burners and Boilers
• Plastics Processing
• Packaging
• Driers
• Climatic Chambers
• Heat treatment plants
• Sterilizers
• Oxygen
31. WEST Control Solutions – Your global partner for measurement and control technology
General features (1)
• Fast mounting
> Simply snap on DIN rail
• Cable connection
> Time saving plug-in connectors
> Screw terminals
> Optionally spring-clamp connectors
• Local operating
> Dual-line LCD: - process value always visible -
> Convenient 3-key operation
> Additional display indicators
> Multi-colour LED.
32. WEST Control Solutions – Your global partner for measurement and control technology
General features (2)
• Communication (1)
> BluePort® - front interface
• Communication (2)
> RS 485
> Protocol MODBUS RTU
> Connected via DIN rail bus connector
> Wireless cross connection
• Communication (3)
> Fieldbus connection via bus coupler
> PROFIBUS-DP
> Additional Ethernet, CAN (planned)
> Central power supply
> Hot swap
33. WEST Control Solutions – Your global partner for measurement and control technology
General features (3)
• 3-port galvanic isolation
> input against output
> input / output against power supply and
interface
• Power supply
> 90 ... 260 V AC
> 18 ... 30 V AC, 18 ... 31 V DC
• Engineering Tool BlueControl®
• Maintenance Manager
34. WEST Control Solutions – Your global partner for measurement and control technology
Transmitter UNIFLEX CI 45
• 2 universal inputs
> 30 input ranges
> O2 - measuring
> Signal combinations (difference, min/max, mean, selection...)
• 1 digital input
> control input
> counter (up / down)
> frequency input
• 1 analogue output
> current / voltage / logic
> frequency
• 2 relay outputs
• Interfaces (RS485 / System)
35. WEST Control Solutions – Your global partner for measurement and control technology
CI 45 Features at a Glance
• Counter / frequency input
• Universal input 2
• Universal input 1
• Operator’s interface
• Communication capabilities
• BluePort interface
• Analogue output (I&U) / frequency output
• 2 relays
36. WEST Control Solutions – Your global partner for measurement and control technology
Housing
• Small sizes
> Width: 22,5 mm (0.87“)
> Height: 99 mm (3.90“)
> Depth: 120 mm (4.71“)
• Plug-in connectors
> screw terminals
> spring-clamp connectors
• Mounting on DIN rail TS 35
> closed-packed mounting possible.
37. WEST Control Solutions – Your global partner for measurement and control technology
Communication capabilities
• BluePort -front interface
• RS 485 MODBUS - RTU interface (optionally)
> connection to visualisation tools and PLC’s
> space saving mounting, easy to connect on DIN rail
> wireless cross connections
> extensible up to 31 devices
• System option
> connection to fieldbus coupler via internal system bus
> available bus couplers PROFIBUS -DP
> other fieldbuses in preparation
> extensible up to 62 devices
> sharable up to 4 levels
38. WEST Control Solutions – Your global partner for measurement and control technology
KS 45 Features at a Glance
• Input 2: mA, optional universal / alternative: HC-input
• Universal input 1
• Operator‘s interface
• Communication capabilities
• Timer and programmer with "end" signal
• Timer and programmer with "end" signal
• BluePort interface
• Analog output (I & U)
• 2 relays
• Alternative: 2 optocoupler outp.
• 1 relays
39. WEST Control Solutions – Your global partner for measurement and control technology
KS 45 Control Functions
• signaller (= on/off control)
• 2-point controller
> relay or
> logic
• continuous controller
> 0/4...20mA or
> 0/2...10V
• 3-point
> relay / relay
> logic / logic
> relay / logic
> continuous / relay
• motorized valve controller (3-point stepping)
40. WEST Control Solutions – Your global partner for measurement and control technology
KS 45 Features (1)
• Universal version: continuous/switching output
> reduced stocks of spare parts
• 100 ms cycle time
> suitable for fast control loops
• Special linearization for RTD‘s possible
> KTY, PTC, NTC, Pt 1000, Ni 100, Ni 1000,
• Freely configurable analog output
> 14-bit resolution
> galvanically isolated
41. WEST Control Solutions – Your global partner for measurement and control technology
KS 45 Features (2)
• RS485 MODBUS RTU interface
> connection to visualization software and PLCs
• Built-in transmitter supply
> galvanically isolated
> direct and economic connection of 2 and 3-wire transmitters
• Programmer with 4 segments and "end" signal
• Timer functions
42. WEST Control Solutions – Your global partner for measurement and control technology
The Programmer Function End OFF
OFF run
X
SP
Starts with the process
value
End signal and End indication Pt.01 Pt.02 Pt.03 Pt.04
43. WEST Control Solutions – Your global partner for measurement and control technology
TB 45 Features at a Glance
• Applicable for heating and cooling processes
• Universal input 2
• Universal input 1
• Operator’s interface
• Communication capabilities
• Approved safety: tested to DIN 3440 & EN 14597
• BluePort interface
• Analogue output (I & U)
• 2 relays
44. WEST Control Solutions – Your global partner for measurement and control technology
TB 45 Applications
• Applications, in which a certified limiter is mandatory:
• All applications, in which an exceeded min/max temperature
limit can cause serious damage.
Products certified to EN 14597 are needed for:
• Heating system in buildings to EN 12828
• Large hot-water boilers to EN 12953-6
• Thermal transfer plants with organic transfer media to DIN
4754
• Oil-fired installations to DIN 4755
45. WEST Control Solutions – Your global partner for measurement and control technology
TB 45 Application Example
sensor sensor
(limit) (control)
oven
correcting
variable
heating
temperature- temperature-
controller limiter
46. WEST Control Solutions – Your global partner for measurement and control technology
Housing
• Small sizes
> Width: 22,5 mm (0.87“)
> Height: 99 mm (3.90“)
> Depth: 120 mm (4.71“)
• Plug-in connectors
> screw terminals
> spring-clamp connectors
• Mounting on DIN rail TS 35
> closed-packed mounting possible.
47. WEST Control Solutions – Your global partner for measurement and control technology
Communication capabilities
• BluePort -front interface
• RS 485 MODBUS - RTU interface (optionally)
> connection to visualisation tools and PLC’s
> space saving mounting, easy to connect on DIN rail
> wireless cross connections
> extensible up to 31 devices
• System option
> connection to fieldbus coupler via internal system bus
> available bus couplers PROFIBUS -DP
> other fieldbuses in preparation
> extensible up to 62 devices
> sharable up to 4 levels
48. WEST Control Solutions – Your global partner for measurement and control technology
Fieldbus Coupler
• System capability (option)
> Instrument connection to fieldbus via several couplers
> Bus connection via wireless connectors fitted in the top-hat rail
> Close-packed mounting up to 62 instruments
> sharable on 4 levels
> central 24V supply
> central engineering tool - connection
> Hot swap – capability
• Supported fieldbuses
> PROFIBUS-DP
> CAN**
> Ethernet**
49. WEST Control Solutions – Your global partner for measurement and control technology
Fieldbus Coupler
• Together with PLC or other master systems
> RL40-CAN open
> RL40-ETH Ethernet MODBUS/TCP
> RL40-DP PROFIBUS DP V1
> RL40-MOD MODBUS RTU
50. WEST Control Solutions – Your global partner for measurement and control technology
I/O system rail line 400 with PMA specials
Overview
51. WEST Control Solutions – Your global partner for measurement and control technology
I/O system rail line 400 with PMA specials
• Several I/O modules with intelligence on board
> Analogue input
> Analogue output
> Mixed analogue in- and output
> Digital input
> Digital output
• High galvanic isolation 300V (some AI modules)
• Hot swap – capability
• Up to 62 modules with one coupler
• Different fieldbus coupler
• Useable together with KS45, CI45, TB45
• Compact design only 22,5 mm wide
• for DIN rail mounting (EN 50022)
• Easy module connection via DIN rail bus connector
• Easy cable connection via screw terminals or spring-clamp terminals
• Configuration with BlueControl
52. WEST Control Solutions – Your global partner for measurement and control technology
Modular Multiloop Controller System
Ethernet
MODBUS RTU
53. WEST Control Solutions – Your global partner for measurement and control technology
KS Vario – Applications and Markets
• plastic machinery
> extrusion / blow- and injection molding
> hotrunner control
• textile machinery
• packaging techniques
• semiconductor
> production
> waver handling
> soldering process
• biochemistry
• medical engineering
> sterilizing systems
> autoclaves
• industrial dryer
• industrial oven
• paint finishing systems
54. WEST Control Solutions – Your global partner for measurement and control technology
Applications / Markets
• Applications with few/some single loop controllers
• Applications with some additional I/O (64 dig. IO points, 90 analog IO
points)
• Applications with temperature control and PLC functionality (f.e. extrusion
package, oven package)
> together with KS Vario operator panel
55. WEST Control Solutions – Your global partner for measurement and control technology
Application Extrusion
56. WEST Control Solutions – Your global partner for measurement and control technology
Application with 3rd Party PLC
57. WEST Control Solutions – Your global partner for measurement and control technology
Modular Multiloop Controller System
Bus-Coupler Controller
KS vario
I/O
58. WEST Control Solutions – Your global partner for measurement and control technology
Operator Panel for KS VARIO
Connecting to KS VARIO
> via Modbus RTU
> or via Ethernet
> 4 until 30 loops
Solution for replacement of single loop controllers
59. WEST Control Solutions – Your global partner for measurement and control technology
Thank you.
For further production information including specifications and
relevant literature please view the PMA Product Range online.
For more information please contact the Technical Support Team.
Juni 12 60