1. Local Solutions For Individual Customers Worldwide
Product Overview
Components, Systems and Solutions
for the Railway Industry

2. Product Portfolio
www.stauff.com
Tube Bending
and Processing
With its efficient range of tube bending and processing machines and a high
stock availability of various types of mild steel, stainless steel and nickel-copper
alloy tube, STAUFF offers unlimited options for all industrial purposes.
Scanning
ƒƒ Precise drafting of customer-supplied samples via 5-axis measuring
machines and automated transfer into a bending programme
Bending
ƒƒ Latest generation of all-electric 8-axis CNC tube bending machines with integrated
loading and unloading to reduce unwanted machine stoppage during production cycles
ƒƒ Right-hand and left-hand bend capabilities in automatic cycle
ƒƒ Multi-stack tooling facilities allow components to be bent with different
radii and with compound bends with little or no straight between them
ƒƒ Bending tools available for all commonly used metric diameters from 4mm to 65mm
and imperial diameters from 3/16" to 2" (for both thin-walled and thick-walled tube)
ƒƒ Highest bending precision and repeatability
Cutting and Deburring
ƒƒ Automated cutting of individual tubes and tube bundles
ƒƒ Deburring the edges of the tubes to ensure best sealing
End-Forming and Fabricating
ƒƒ Machinery and tooling to perform tube end-forming, flaring and beading to
all commonly used connection techniques, including the following ones:
Metric cutting ring for DIN 2353 fitting systems
Metric cutting ring with integral sealing ring for DIN 2353 fitting systems
Metric tube end form with soft sealing for DIN 2353 fitting systems
37° flared tube end for SAE J514 fitting systems
10° flared tube end in conjunction with clamping ring
ƒƒ Fully coded TIG and MIG welding, brazing and silver soldering
Cleaning
ƒƒ Flushing and pelleting to achieve specific degrees of cleanliness
Pre-Fabricated Modules
and Sub-Assemblies
As a system supplier, STAUFF is not only able to provide a broad range of individual
components, but also to pre-fabricate entire modules and sub-assemblies.
These can contain combinations of hoses and pipes with the full range of
original STAUFF fluid technology components such as clamping systems with
custom-designed bracketry, tube fittings, flanges, valves and much more –
perfectly aligned to customers’ requirements.
Replacing a large number of individual
components with ​only a few pre-fabricated
sub-assemblies results in significantly
reduced purchasing efforts, assembly times
and material inventories for the customers.
Logistics Concepts and Services
ƒƒ Procurement and stocking of fluid power components from
specific third party suppliers on behalf of the customers
ƒƒ In-house inventory control at the customers’ locations
ƒƒ Just-in-time delivery of quality-tested components and
sub-assemblies straight to the customers’ assembly lines
ƒƒ Optimised arrangement to simplify identification
of the items and save picking times, reduce the risks of mix-ups
and speed-up the assembly processes by using customer-specific
carriers such as "A-Frames" and "Shadowboards"

3. Product Portfolio
www.stauff.com
Hose Assemblies
The STAUFF European Manufacturing Centre for hose assemblies located in Sheffield
is unmatched in the United Kingdom and ranks amongst the very best in Europe.
HOSE AND HOSE CONNECTORS
ƒƒ Manufacturing of hose assemblies according to DIN, SAE and other international
standards spanning virtually all industries and applications
ƒƒ Rubber, thermoplastic and stainless steel reinforced PTFE hoses (smooth / convoluted)
ƒƒ Flame-retardant hose materials according to international fire protection standards
ƒƒ Hose connectors to all major thread and flange standards
ƒƒ Hose assemblies suitable for maximum working pressures up to 1.000 bar / 14.500 PSI
ƒƒ Flushing and pelleting to achieve specific degrees of cleanliness
ƒƒ Full range of hose safety and protection products to match highest standards
Pipe, Tube, Hose and Cable Clamps
with Custom-Designed Bracketry
standard and special ClamPS
ƒƒ Original STAUFF Clamps available in the Standard, Heavy and Twin Series according
to DIN 3015 or custom-designed according to customers’ requirements
ƒƒ Clamp bodies manufactured from various thermoplastics, thermoplastic elastomers
or aluminium – shock-absorbing and noise-dampening elastomer inserts available
ƒƒ Flame-retardant clamp body materials according to international fire protection
standards (including CENT/TS 45545-2, BS 6853, DIN 5510-2, NFF 16-101,
UNI CEI 11170-3, UL 94 and others)
Mounting hardware and bracketry
ƒƒ Mounting hardware for the single-level or multi-level
installation on weld plates, channel and mounting rails
or custom-designed bracketry and accessories
Fluid Connectors,
Test Points and Valves
Fluid Connectors
ƒƒ Light-duty and heavy-duty tube fittings and connectors
ƒƒ Full range of single- and multi-part SAE flanges and accessories
ƒƒ Hydraulic adaptors and quick release couplings
Test Points
ƒƒ Monitoring the fluid system without machine downtimes
Valves
ƒƒ Shut-off valves, flow control valves and check valves
On-Site Pipework Analysis,
Design and Development
From prototyping to small and large scale production: STAUFF operates a complete on-site
service to assist European OEM customers in the Railway Industry (as well as Railway
Industry suppliers) in the analysis of existing and the design and development of new
hydraulic and pneumatic pipework systems.
STAUFF engineering teams can either work independently throughout the development and
prototyping period, or as an integral part of the project design teams and the manufacturing
staff to provide the customer with specialist advice and support, based on the company‘s
experience of being a partner to the European Railway Industry for more than 30 years.
The STAUFF on-site service usually includes cost-benefit analyses of various options
to identify substantial saving potentials by reducing the customer‘s purchasing efforts,
assembly times and/or material inventories.
Components, Systems and Solutions
for the Railway Industry

4. Local Solutions For Individual Customers Worldwide
Railway Industry § English § 9910000197 § 04/2013
www.stauff.com
GERMANY
Walter Stauffenberg GmbH & Co. KG
P. O. Box 1745 § 58777 Werdohl
Im Ehrenfeld 4 § 58791 Werdohl
Tel.: +49 23 92 916 0
Fax: +49 23 92 916 160
sales@stauff.com
Globally available through
wholly-owned branches and
distributors in all industrial
countries.
AUSTRALIA
STAUFF Corporation Pty. Ltd.
Tel.: +61 2 4271 18 77
sales@stauff.com.au
BRAZIL
STAUFF Brasil Ltda.
Tel.: +55 11 47 72 72 00
stauff@stauffbrasil.com
CANADA
STAUFF Canada Ltd.
Tel.: +1 416 282 46 08
sales@stauffcanada.com
CHINA
STAUFF China
Tel.: +86 21 68 18 70 00
info@stauff.com.cn
FRANCE
STAUFF S.A.S.
Tel.: +33 2 54 50 55 50
direction@stauffsa.com
INDIA
STAUFF India Pvt. Ltd.
Tel.: +91 20 66 20 2471
sales@stauffindia.com
IRELAND
STAUFF Ireland
Tel.: +44 28 92 60 69 00
sales@stauffireland.com
ITALY
STAUFF Italia s.r.l.
Tel.: +39 0362 63 80 70
sales@stauff.it
KOREA
STAUFF Korea Ltd.
Tel.: +82 51 266 66 66
info@stauff.co.kr
MALAYSIA
STAUFF South East Asia Sdn Bhd
Tel.: +60 3 8024 61 68
sales@stauff.com.my
NEW ZEALAND
STAUFF Corporation (NZ) Ltd.
Tel.: +64 9 271 48 12
info@stauff.co.nz
POLAND
STAUFF Polska Sp. z o.o.
Tel.: +48 58 660 11 60
sales@stauff.pl
RUSSIAN FEDERATION
STAUFF LLC
Tel.: +7 495 276 16 50
sales@stauff.ru
UNITED KINGDOM
STAUFF UK Ltd.
Tel.: +44 114 251 85 18
sales@stauff.co.uk
UNITED STATES
STAUFF Corporation
Tel.: +1 201 444 78 00
sales@stauffusa.com
VIETNAM
STAUFF Vietnam Ltd.
Tel.: +84 8 3995 47 23
sales@stauff.com.vn