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Enzymes in Animal Nutrition –
Current and Future Developments
C Antipatis PhD
DSM Nutritional Products Asia Pacific
March 14, 2013
Global Trends
Population




 Page
2012/2013 Main Assumptions: Feed cost
Poor … but not disastrous EU harvest




Page
Increases in feed ingredient costs
(USD/tonne)




  Page
ASA-IM



Page
ASA-IM



Page
Global Trends
Chicken Meat Production (adapted from FAOStat/GIRA)
                                                  per capita cons. kg / year

                                Production           China         India
                               mio tonnes
            Actual                 82.0               10              1

          Required                 83.3               11              1

          Required                 84.5               11              2

          Required                106.0               20             10

 2.5 Million tonnes of chicken meat is necessary to support a kg increase in per
 capita meat consumption in China and India
                               Roughly
                     2.6 Million tonnes of corn
                     1.3 Million tonnes of SBM
   Page
Fig SYN-GEN World Meat Consumption, 2008-2013(f)
                           Poultrymeat
               280 000     Pigmeat                                            Total: 240 mio t   Total: 243 mio t
                           Sheepmeat                                              (+1.1%)            (+1.3%)
               260 000
                           Beef & Veal
               240 000
               220 000
                                                                                   82 043            83 360
               200 000                                 77 818        80 711                         (+1.6%)
                           74 679          75 037                                 (+1.6%)
               180 000
               160 000
('000 t cwe)




               140 000
               120 000                                                                              100 619
                                                                                   99 123
                           93 227          95 939      98 600        97 882
               100 000                                                            (+1.3%)           (+1.5%)

                80 000
                60 000     8 277            8 263      8 318         8 219                       8 425 (+2.0%)
                                                                              8 261 (+0.5%)
                40 000
                                                                                  51 058             51 224
                           51 958          51 884      52 023        51 139
                20 000                                                            (-0.2%)           (+0.3%)
                    0
                           2008             2009        2010         2011          2012               2013

                                            Source: GIRA Meat Club
                    Page
Current Trends
Can we afford the risk of ignoring the trends?
               News                          Issue        Opportunity

 •Asia’s appetite for grain and other      Rising food/
                                            feed prices
 feed/food raw materials
 •Increased demand for meat (ca 2 – 3
 %) due to high demand for animal           Low quality
 protein and increasing urbanisation of        feed
 the global population
                                                           Enzymes
 •Quality systems to monitor the feed /
 food chain
                                           Sustainable
 •Environmental issues-Impact of animal      farming
 farming on the environment and global
 warming which can reduce production
 yield of corn and soybean.
                                             Global
 •Competition for corn and other cereals    warming
 (starch) with the bio fuel industry


    Page
Livestock Diet Composition
             Corn                        Corn
         Soybean meal                    Wheat
                                       Sorghum
          Wheat bran
                                      Wheat bran
          Copra meal       Trend       Rice bran
            Poultry                 Corn gluten feed
                                      Canola meal
          byproducts
       Animal byproducts              Copra meal
           Fish meal                Palm kernel meal
           Fish meal
              AGP                    Soybean meal
             AGP                        Lupins
                                         Peas


Page
Current Issues
                 ●    Resistant starch
Nutritional      ●    Phytate and NSP contents
                 ●    Dietary amino acid imbalances
                 ●    Nutrient digestibility and bioavailability


                               ● Voluntary feed intake
      Physiological
                               ● Changes in gut microflora population
                               ● Gut health


                                                    ● Nutrient excretion
                          Environmental
                                                    ● Excreta or fecal outputs



   Page
Picture adapted from http://thirtyaweek.wordpress.com

Enzyme solutions                                             originally from wheat foods council Co, USA




                                                                  ENDOSPERM:
                                                                  Minerals
                                                                  Starch
                                                                  Protein
                                                                  Phytases, Amylases
                                                                  Protease?
  BRAN:
  Minerals
  Fibres
  Vitamins
  Phytases, NSPases

                                Bran:
                      high in Fibres and Minerals



                                                                        GERM:
                                                                        Protein
                                                                        Fat
                                        Endosperm:
                                     high in Starch
                                                                        Vitamins
                                                                        Proteases?
                                  Germ:
                              high in Protein                           Lipases?




  Page
Animal feed ingredients
& feed enzymes
 Animal feed comprises 5 main nutrient groups
 1. Protein                        Soybean seed/meal, fishmeal…
 2. Carbohydrates                  Cereals (corn, wheat, barley…)
 3. Other energy sources           Oils or fats
 4. Minerals                       Mined resource
 5. Micronutrients (vitamins…)     Various

 Feed enzymes comprises 3 key groups improving the digestion of nutrients
 Proteases:       to improve protein digestibility by 3-6%
                  and reduce the nitrogen output by 1/3
 Carbohydrases:   Xylanase et beta-Glucanase are the main enzymes to
                  increase Energy utilization from grains by 3 to 8%
 Phytases :       to hydrolyse plant phytate (antinutritional factor) and
                  release phosphorus, calcium, minerals, energy, a. acids


Page
Clear Benefits of Enzymes
in Animal Nutrition
Besides usual feed costs savings from feed reformulation with DIF values
(Digestibility Improvement Factor for Carbohydrase) or matrix values (for
phytase and protease), the use of feed enzymes significantly reduces the
impact of animal production on the emission of Green House Gas

Advantages of using feed enzymes:
       – Reducing consumption of scares resources
           e.g. phosphorus, protein
       – Reducing emissions of phosphorus and nitrogen
           from manure into water systems and air
       – Reducing energy consumption and sulphur emission
           from using biotechnology vs other technologies
       – Releasing millions of hectares of arable land



Page
Environmental impacts induced by emissions

          Emission       Environmental impacts

   Air    CO2

          CO              Global warming

          NOx             Acidification

          SOx
                          Nutrient enrichment
          VOC

          CH4             Photochemical
  Water   NO3             Smog formation

          PO4


 Page
Raw material savings and uses


                                                 The environmental advantages of using new
                       Saved       Used          RONOZYME® HiPhos (M) over MCP are :

                                                 - reduced consumption of a scarce resource of
                                                 rock phosphate from MCP production

                                                 - reduced algae bloom by reducing phosphorus
                                                 emissions from manure into lakes and rivers

                                                 - reduced energy consumption and CO2
                                                 emissions because RONOZYME® HiPhos (M)
            9.0 kg                               production is 50 times less energy intensive
          Phosphorus                             than MCP production



                                     0.020 kg
                                    HiPhos (M)
All data are per one ton of feed
Feed enzymes for sustainable animal nutrition
Feed enzymes use play key roles in global resource management and global
environmental impact of animal protein production as


• We need more and more grains and vegetable protein to feed the planet

• Raw material prices go up alongside the demand and limited arable lands,

• Mineral phosphate is a limited resource in both quality and quantity, so…

• Reduction of Phosphorus and Nitrogen emission and soil contamination is a

   must

Our mission at DSM is to create brighter lives for people today and generations
to come.



  Page
Genetic
        Origin


                 Characteristics
  Production
 Technologies    of Commercial
                 Feed Enzymes
Enzyme Product
  Formulation




Page
Genetic
 Origin




Page
Xylanases: Different Substrate Affinities


 Xylanase              Thermomyces*   Humicola   Trichoderma


 Breaks down
 soluble NSPs*
 (reduces viscosity)
                                                 
 Breaks down
 insoluble NSPs*
 (breaks down
 plant cell wall)
                                                
*Arabinoxylans


Page
Production
          Technologies

RAW         FERMENTATION   PURIFICATION   FORMULATION     READY TO
MATERIALS                                                     SELL
                                                         PRODUCTS




                                                                LIQUID
                                                              PRODUCT




                                                            GRANULATED
                                                               PRODUCT

                                          MICRO-
             MICRO-                       ORGANISMS TO
             ORGANISMS                    BE
   Page                                   INACTIVATED
Enzyme Product
        Formulation
                   average 250 - 850 microns
Cellulose fibers
                                               Dust free particles


Multi-layer                                      Enzyme stabilized
vegetable oil                                    against heat and
coating 10-20                                    moisture in a
microns against                                  matrix of mineral
steam                                            salts and
                                                 carbohydrates


   Page
Coating for thermostability without
compromising activity in GIT
                                                             1. Thermostability
                                                             2. Enzyme Release
1.          To protect the enzyme during pelleting




2.          To allow release of enzyme activity in stomach




     Page
Pelleting Stability of phytase in RONOZYME® NP (CT)

                                       RONOZYME NP (CT)
    100
     90
     80
     70
     60
%




     50
     40
     30
     20
     10
      0
           70oC, 30 sec 80oC, 30 sec 90oC, 30 sec 70oC, 60 sec 80oC, 60 sec 90oC, 60 sec

                                         KSU Study, US
    Page
Pelleting Stability of xylanase in RONOZYME® WX (CT)

                                120
          % Residual activity


                                       100     100     96                      97
                                100                            94      92

                                80
                                60
                                40
                                20
                                 0
                                      78 °C   82 °C   86 °C   87 °C   89 °C   91 °C
                                                 Pelleting temperature

 Source: US Commercial Feed Mills, 2006


   Page
Pelleting Stability of protease in RONOZYME® ProAct



                           100       92                         100                          92
                                                   91                          90
                            90
                            80
     Percent Retained, %




                            70
                            60
                            50
                            40
                            30
                            20
                            10
                             0
                                 Feed Mill A   Feed Mill B   Feed Mill C   Feed Mill D   Feed Mill E
                                   (85 C)        (83 C)        (90 C)        (90 C)        (94 C)



  Page
Ideally dust-free


   Enzyme A         Enzyme R   Enzyme R




  Page
Microphotograph of some feed enzymes




Ronozyme            Enzyme A      Enzyme B




                   Enzyme D       Enzyme E
 Enzyme C


 Page
Excellent Physical Characteristics

                               • Coated

                               • Granulated

                               • Uniform particle size

                               • Non-hygroscopic

                               • Free flowing

                               • Virtually dust free
                               yet disintegrates and releases enzyme quickly during
                               digestion



   Page
Better mixability

                                           RONOZYME NP          RONOZYME NP     Phytase P
                                         CT in Vitamin Premix     CT in feed     in feed
Phytase activity in feed/premix




                                  120
                                  110                                                                                            Calculating the numbers of
                                  100                                                                                              particles in a 35 g feed
(% of average activity)




                                                                                                                                    sample confirms the
                                   90
                                                                                                                                     superior mixability
                                   80
                                   70
                                   60
                                   50
                                   40                                                                       Number of active         Dose   Granulate /   Index
                                                                                                            particles                 per   35 g sample
                                   30                                          CV. 30.8%                                              ton
                                           CV. 3.3%             CV. 6.3%
                                   20                                                                       RONOZYME NP              150        79        100
                                                                                                            15,050 granulates/g

                                  RONOZYME® NP has a 5 times better mixability                              Phytase P                 50        13         17
                                                                                                            2,970 granulates/g
                                       compared to Phytase P in feed




                  Page              29                                               Martin Gadient, VFP27060
The phytase evolution


   A. niger  Peniophora lycii wt Peniophora lycii var Citrobacter braakii wt
Phytase Novo   Ronozyme P          Ronozyme NP         Ronozyme HiPhos

    1995             2000            2007-2009              2011 - ?

  0.08% avP         0.10% avP         0.125% avP          0.15-0.18% avP




   Page
Evolution towards Higher Phosphorus Release

         Total P
         0.52 %


                                  Total P
                                  0.42 %               Total P
        0.18          Suppl. P                         0.40 %
                                                                       Total P
                                                                       0.37 %
                                 0.08                 0.06
                                                                      0.03         Av. Inorganic
                                                                                   P
        0.12                     0.12       Av.P      0.12            0.12         Av. Organic P    Av.P


                                 0.1*                                              RONOZYME Eq. P
                                                      0.12*
                      Plant P
                                                                      0.15*
        0.22
                                                                                   Phytic Acid P
                                 0.12                 0.1
                                                                      0.07

 Without Phytase         RONOZYME P5000            RONOZYME NP   RONOZYME HiPhos



  * Av.P equivalent P release at recommended product use rate
 Page
Our Feed Enzyme Portfolio




Page
Our Feed Enzyme portfolio

                            Energy       Protein       Minerals

         Phytase

         NSP enzymes

         Amylase

         Protease




       Each enzyme product is very well positioned with respect to the
                               feed matrix




Page
Enzyme Combinations
• Are the enzyme effects additive ?
   – Complex problem to resolve
        • What enzymes are being considered, at what dose
        • What nutrients are affected
        • What raw materials are being used at what level (%)

• Are they additive (a + b = ab)

• There is no additivity (a + b = a)

• Additive but at lower level (a + b = ab)

• Additively may be synergistic (a + b = AB)

• May have negative effect (a + b =    ab)




   Page
                                                 After Kleyn 2010
Consideration for nutrient enhancement when
multiple feed enzymes are used
 • Age/animal species and breed

 • Substrates available from feed raw materials for the enzymes to act

 • Physical characteristics of enzymes (e.g. particle size distribution,
   thermostability, pelleting stability etc) and processing/storage
   conditions

 • First match nutrient enhancement to the primary effect of each enzyme
   E.g. phytase for minerals, carbohydrases for energy and proteases for
   protein/AA

 • Taking all of the above come to the final nutrient enhancement
   attributed to the enzymes




 Page
Take Home Message
• With the currents trends and issues, we need to
continually find viable solutions for sustainable animal
production


• DSM-Novozymes Feed Enzyme Alliance not only offers
the right solution for the right substrate but also
customizes the feed enzyme solution for your needs
in improving livestock production efficiency


  Page
Enzymes in Animal Nutrition – Current and Future Developments

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Enzymes in Animal Nutrition – Current and Future Developments

  • 1. Enzymes in Animal Nutrition – Current and Future Developments C Antipatis PhD DSM Nutritional Products Asia Pacific March 14, 2013
  • 3. 2012/2013 Main Assumptions: Feed cost Poor … but not disastrous EU harvest Page
  • 4. Increases in feed ingredient costs (USD/tonne) Page
  • 7. Global Trends Chicken Meat Production (adapted from FAOStat/GIRA) per capita cons. kg / year Production China India mio tonnes Actual 82.0 10 1 Required 83.3 11 1 Required 84.5 11 2 Required 106.0 20 10 2.5 Million tonnes of chicken meat is necessary to support a kg increase in per capita meat consumption in China and India Roughly 2.6 Million tonnes of corn 1.3 Million tonnes of SBM Page
  • 8. Fig SYN-GEN World Meat Consumption, 2008-2013(f) Poultrymeat 280 000 Pigmeat Total: 240 mio t Total: 243 mio t Sheepmeat (+1.1%) (+1.3%) 260 000 Beef & Veal 240 000 220 000 82 043 83 360 200 000 77 818 80 711 (+1.6%) 74 679 75 037 (+1.6%) 180 000 160 000 ('000 t cwe) 140 000 120 000 100 619 99 123 93 227 95 939 98 600 97 882 100 000 (+1.3%) (+1.5%) 80 000 60 000 8 277 8 263 8 318 8 219 8 425 (+2.0%) 8 261 (+0.5%) 40 000 51 058 51 224 51 958 51 884 52 023 51 139 20 000 (-0.2%) (+0.3%) 0 2008 2009 2010 2011 2012 2013 Source: GIRA Meat Club Page
  • 9. Current Trends Can we afford the risk of ignoring the trends? News Issue Opportunity •Asia’s appetite for grain and other Rising food/ feed prices feed/food raw materials •Increased demand for meat (ca 2 – 3 %) due to high demand for animal Low quality protein and increasing urbanisation of feed the global population Enzymes •Quality systems to monitor the feed / food chain Sustainable •Environmental issues-Impact of animal farming farming on the environment and global warming which can reduce production yield of corn and soybean. Global •Competition for corn and other cereals warming (starch) with the bio fuel industry Page
  • 10. Livestock Diet Composition Corn Corn Soybean meal Wheat Sorghum Wheat bran Wheat bran Copra meal Trend Rice bran Poultry Corn gluten feed Canola meal byproducts Animal byproducts Copra meal Fish meal Palm kernel meal Fish meal AGP Soybean meal AGP Lupins Peas Page
  • 11. Current Issues ● Resistant starch Nutritional ● Phytate and NSP contents ● Dietary amino acid imbalances ● Nutrient digestibility and bioavailability ● Voluntary feed intake Physiological ● Changes in gut microflora population ● Gut health ● Nutrient excretion Environmental ● Excreta or fecal outputs Page
  • 12. Picture adapted from http://thirtyaweek.wordpress.com Enzyme solutions originally from wheat foods council Co, USA ENDOSPERM: Minerals Starch Protein Phytases, Amylases Protease? BRAN: Minerals Fibres Vitamins Phytases, NSPases Bran: high in Fibres and Minerals GERM: Protein Fat Endosperm: high in Starch Vitamins Proteases? Germ: high in Protein Lipases? Page
  • 13. Animal feed ingredients & feed enzymes Animal feed comprises 5 main nutrient groups 1. Protein Soybean seed/meal, fishmeal… 2. Carbohydrates Cereals (corn, wheat, barley…) 3. Other energy sources Oils or fats 4. Minerals Mined resource 5. Micronutrients (vitamins…) Various Feed enzymes comprises 3 key groups improving the digestion of nutrients Proteases: to improve protein digestibility by 3-6% and reduce the nitrogen output by 1/3 Carbohydrases: Xylanase et beta-Glucanase are the main enzymes to increase Energy utilization from grains by 3 to 8% Phytases : to hydrolyse plant phytate (antinutritional factor) and release phosphorus, calcium, minerals, energy, a. acids Page
  • 14. Clear Benefits of Enzymes in Animal Nutrition Besides usual feed costs savings from feed reformulation with DIF values (Digestibility Improvement Factor for Carbohydrase) or matrix values (for phytase and protease), the use of feed enzymes significantly reduces the impact of animal production on the emission of Green House Gas Advantages of using feed enzymes: – Reducing consumption of scares resources e.g. phosphorus, protein – Reducing emissions of phosphorus and nitrogen from manure into water systems and air – Reducing energy consumption and sulphur emission from using biotechnology vs other technologies – Releasing millions of hectares of arable land Page
  • 15. Environmental impacts induced by emissions Emission Environmental impacts Air CO2 CO Global warming NOx Acidification SOx Nutrient enrichment VOC CH4 Photochemical Water NO3 Smog formation PO4 Page
  • 16. Raw material savings and uses The environmental advantages of using new Saved Used RONOZYME® HiPhos (M) over MCP are : - reduced consumption of a scarce resource of rock phosphate from MCP production - reduced algae bloom by reducing phosphorus emissions from manure into lakes and rivers - reduced energy consumption and CO2 emissions because RONOZYME® HiPhos (M) 9.0 kg production is 50 times less energy intensive Phosphorus than MCP production 0.020 kg HiPhos (M) All data are per one ton of feed
  • 17. Feed enzymes for sustainable animal nutrition Feed enzymes use play key roles in global resource management and global environmental impact of animal protein production as • We need more and more grains and vegetable protein to feed the planet • Raw material prices go up alongside the demand and limited arable lands, • Mineral phosphate is a limited resource in both quality and quantity, so… • Reduction of Phosphorus and Nitrogen emission and soil contamination is a must Our mission at DSM is to create brighter lives for people today and generations to come. Page
  • 18. Genetic Origin Characteristics Production Technologies of Commercial Feed Enzymes Enzyme Product Formulation Page
  • 20. Xylanases: Different Substrate Affinities Xylanase Thermomyces* Humicola Trichoderma Breaks down soluble NSPs* (reduces viscosity)    Breaks down insoluble NSPs* (breaks down plant cell wall)    *Arabinoxylans Page
  • 21. Production Technologies RAW FERMENTATION PURIFICATION FORMULATION READY TO MATERIALS SELL PRODUCTS LIQUID PRODUCT GRANULATED PRODUCT MICRO- MICRO- ORGANISMS TO ORGANISMS BE Page INACTIVATED
  • 22. Enzyme Product Formulation average 250 - 850 microns Cellulose fibers Dust free particles Multi-layer Enzyme stabilized vegetable oil against heat and coating 10-20 moisture in a microns against matrix of mineral steam salts and carbohydrates Page
  • 23. Coating for thermostability without compromising activity in GIT 1. Thermostability 2. Enzyme Release 1. To protect the enzyme during pelleting 2. To allow release of enzyme activity in stomach Page
  • 24. Pelleting Stability of phytase in RONOZYME® NP (CT) RONOZYME NP (CT) 100 90 80 70 60 % 50 40 30 20 10 0 70oC, 30 sec 80oC, 30 sec 90oC, 30 sec 70oC, 60 sec 80oC, 60 sec 90oC, 60 sec KSU Study, US Page
  • 25. Pelleting Stability of xylanase in RONOZYME® WX (CT) 120 % Residual activity 100 100 96 97 100 94 92 80 60 40 20 0 78 °C 82 °C 86 °C 87 °C 89 °C 91 °C Pelleting temperature Source: US Commercial Feed Mills, 2006 Page
  • 26. Pelleting Stability of protease in RONOZYME® ProAct 100 92 100 92 91 90 90 80 Percent Retained, % 70 60 50 40 30 20 10 0 Feed Mill A Feed Mill B Feed Mill C Feed Mill D Feed Mill E (85 C) (83 C) (90 C) (90 C) (94 C) Page
  • 27. Ideally dust-free Enzyme A Enzyme R Enzyme R Page
  • 28. Microphotograph of some feed enzymes Ronozyme Enzyme A Enzyme B Enzyme D Enzyme E Enzyme C Page
  • 29. Excellent Physical Characteristics • Coated • Granulated • Uniform particle size • Non-hygroscopic • Free flowing • Virtually dust free yet disintegrates and releases enzyme quickly during digestion Page
  • 30. Better mixability RONOZYME NP RONOZYME NP Phytase P CT in Vitamin Premix CT in feed in feed Phytase activity in feed/premix 120 110 Calculating the numbers of 100 particles in a 35 g feed (% of average activity) sample confirms the 90 superior mixability 80 70 60 50 40 Number of active Dose Granulate / Index particles per 35 g sample 30 CV. 30.8% ton CV. 3.3% CV. 6.3% 20 RONOZYME NP 150 79 100 15,050 granulates/g RONOZYME® NP has a 5 times better mixability Phytase P 50 13 17 2,970 granulates/g compared to Phytase P in feed Page 29 Martin Gadient, VFP27060
  • 31. The phytase evolution A. niger Peniophora lycii wt Peniophora lycii var Citrobacter braakii wt Phytase Novo Ronozyme P Ronozyme NP Ronozyme HiPhos 1995 2000 2007-2009 2011 - ? 0.08% avP 0.10% avP 0.125% avP 0.15-0.18% avP Page
  • 32. Evolution towards Higher Phosphorus Release Total P 0.52 % Total P 0.42 % Total P 0.18 Suppl. P 0.40 % Total P 0.37 % 0.08 0.06 0.03 Av. Inorganic P 0.12 0.12 Av.P 0.12 0.12 Av. Organic P Av.P 0.1* RONOZYME Eq. P 0.12* Plant P 0.15* 0.22 Phytic Acid P 0.12 0.1 0.07 Without Phytase RONOZYME P5000 RONOZYME NP RONOZYME HiPhos * Av.P equivalent P release at recommended product use rate Page
  • 33. Our Feed Enzyme Portfolio Page
  • 34. Our Feed Enzyme portfolio Energy Protein Minerals Phytase NSP enzymes Amylase Protease Each enzyme product is very well positioned with respect to the feed matrix Page
  • 35. Enzyme Combinations • Are the enzyme effects additive ? – Complex problem to resolve • What enzymes are being considered, at what dose • What nutrients are affected • What raw materials are being used at what level (%) • Are they additive (a + b = ab) • There is no additivity (a + b = a) • Additive but at lower level (a + b = ab) • Additively may be synergistic (a + b = AB) • May have negative effect (a + b = ab) Page After Kleyn 2010
  • 36. Consideration for nutrient enhancement when multiple feed enzymes are used • Age/animal species and breed • Substrates available from feed raw materials for the enzymes to act • Physical characteristics of enzymes (e.g. particle size distribution, thermostability, pelleting stability etc) and processing/storage conditions • First match nutrient enhancement to the primary effect of each enzyme E.g. phytase for minerals, carbohydrases for energy and proteases for protein/AA • Taking all of the above come to the final nutrient enhancement attributed to the enzymes Page
  • 37. Take Home Message • With the currents trends and issues, we need to continually find viable solutions for sustainable animal production • DSM-Novozymes Feed Enzyme Alliance not only offers the right solution for the right substrate but also customizes the feed enzyme solution for your needs in improving livestock production efficiency Page