This document provides an overview and guidance for firms on consumer product recalls and CPSC compliance. It discusses the recall process, from initial reporting of a potential defect to ongoing monitoring and disposal of recalled products. Firms are advised to maintain thorough records, cooperate with CPSC staff, and make comprehensive efforts to reach all consumers regarding recalls. The presentation also provides an overview of CPSC's authorities and resources for firms to aid compliance.
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Views expressed in this presentation are those of the staff and do not
necessarily represent the views of the Commission
Advanced Compliance Course
Saint Louis University
April 23, 2014
2. Being Prepared
Working with the CPSC Staff
Field Investigator Visits
Consumers
Retailers
Manufacturers
Recall Effectiveness
Recall Monitoring
Monitoring Internet Sales
Safe &Adequate Disposal of Recalled Products
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4. Recall Handbook – Section 15 – Defects
March 2012
Home/Business & Manufacturing/Recall Guidance
Regulated Products Handbook
May 2013
Home/Business & Manufacturing/Recall Guidance
Handbook For Manufacturing Safer
Consumer Products
July 2006
Products
Voluntary Standards
Home/Regulations, Law & Standards
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5. Have internal controls and procedures in
place to routinely review and capture data
Update these frequently
Disclose required information to Regulators
Provide employees with training
written standards and policies
Document everything in writing and make it
available upon request
compliance training
mechanism to report issues
Empower employees to disclose weaknesses
to Executives
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6. Know how to Handle Returns from distribution
chain
Parts orders
Consumer complaints, claims, lawsuits
online product reviews
Product life testing
Quality assurance/ product improvement
Material changes
Retailer reports/ feedback
Incidents from CPSC saferproducts.gov
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The C.F.R. is available at:
http://www.cpsc.gov/en/Regulations-Laws--
Standards/Regulations-Mandatory-Standards--Bans/Regulated-
Products/
8. News Report
Follow-up to an in-depth investigation
Potentially hazardous product was identified but
responsible firm is not clear.
Manufacturer, importer or retailer of possibly
defective product was identified and additional
information is needed to determine whether
substantial product hazard exists.
Ongoing voluntary and regulated product
standards compliance monitoring
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• Hot Line reports
• Public Data base
• Civic groups
• Attorneys
• Retailers
• State death certificates
• MECAPS reports
• Consumers
• Internet surveillance
• Medical professionals
• CPSC Field Investigations
• Newspapers, radio, television, Internet, trade blogs, etc.
• Fire & police reports, Non-MECAP coroners, hospitals
11. Inspections are not
usually scheduled in
advance.
The investigator will ask
to meet with an officer of
the corporation or the
most responsible person
on the premises.
12. Grants CPSC investigators the right, upon
presenting appropriate credentials and a written
notice from the Commission to the owner,
operator, or agent in charge, to enter and inspect, at
reasonable times and in a reasonable manner:
(A) any factory, warehouse, or establishment in which
consumer products are manufactured or held, in
connection with distribution in commerce,
(B) any firewalled conformity assessment bodies
accredited under section 14(f)(2)(D), or
(C) any conveyance being used to transport consumer
products in connection with distribution in commerce.
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13. The investigator will
present his/her
credentials.
A “Notice of Inspection”
will be issued.
The reason for the visit
will be discussed.
14. Section 16(b) of the CPSA
All records, reports, books, documents,
papers or labeling which show or relate to
the production, inventory, testing,
distribution, sale, transportation,
importation, or receipt of any product or
component thereof
Samples of the product
15. Any factory area, warehouse area, or office area
in which consumer products are manufactured
or held in connection with distribution into
commerce, or any area where documentation is
held which is needed to complete the
inspection.
16. Trade/Brand names of products
Complaint history for product(s) in question
Details of quality control and testing programs
Information regarding sources-suppliers of sub-
components
Product coding system description
Business Structure
Product design history
Sales records
17. The investigator may test random samples if the
testing equipment is portable and available.
Such testing may include XRF screening for lead,
small parts testing and/or other product specific
examination deemed appropriate.
18. CPSC’s inspectional authority allows for the
collection of samples, component parts,
materials, substances, products, containers,
packaging and labeling.
Samples will be collected by the investigator
personally, at random from the firm’s inventory.
Multiple units are usually collected to ensure
enough units are available for adequate testing.
19. Sections 19(a)(3) of the CPSA and 4(e) of the
FHSA: It is unlawful for any person to fail or
refuse to permit access to or copying of
records . . . . or fail or refuse to permit entry or
inspection.
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20. Section 19(a)(3) of the CPSA: It is unlawful for any
person to fail or refuse to permit access to or copying of
records, or fail or refuse to establish or maintain records,
or fail or refuse to make reports or provide information,
or fail or refuse to permit entry or inspection.
18 U.S.C. Section 1001: (criminal statute)
(1) falsifies, conceals, or covers up by any trick, scheme,
or device, a material fact;
(2) makes any materially false, fictitious, or fraudulent
statement or representation; or
(3) makes or uses any false writing or document knowing
the same to contain any materially false, fictitious, or
fraudulent statement or entry 20
21. If you are a manufacturer, retailer, or reseller of consumer
products, know what rules apply to your business. Being
informed is being empowered.
CPSC wants your business to succeed and your customers
to be safe. We are a resource to educate you on the steps
your business should take to comply with our safety rules.
Review our Business & Manufacturing guidance on
CPSC.gov, watch our special presentations for industry
from CPSC technical and compliance staff.
Maintain good records. Document the history of products
from initial design to current QC reviews. Implement a
first-class quality control system to ensure you meet
U.S. consumer product safety requirements.
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Field investigation conducted
Compliance initiates contact with the firm
Epidemiology conducts data search
Engineering performs testing (both
failure mode and performance testing)
Preliminary Determination made (for
non- Fast-Track cases)
Negotiate recall
Notification to consumers
24. Section 15 of the CPSA
The manufacturer, importer, distributor, or retailer is
required to report immediately upon obtaining
information which reasonably supports the conclusion
that a product:
Fails to meet a rule, regulation, standard, or ban
under the CPSA or any other statute enforced by the
CPSC;
Contains a defect which could create a substantial
product hazard to consumers; or
Creates an unreasonable risk of serious injury or
death.
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25. Covers both Fast Track and non-Fast Track
We encourage reporting under Section 15 on our
website or via e-mail to the Section 15 mailbox.
Faster, easier to track and route
Add photos and other documents
On our website at: www.cpsc.gov
On right hand side under “Businesses”
Or via email to: Section15@cpsc.gov
We discourage reporting via phone, mailed letter, or
fax.
Much slower, harder to track, and much easier to
get lost or duplicated during routing
27. Not all Section15(b) reports result in recalls.
Approximately 40% of the Section15 reports
received, result in no action by the staff.
Where the staff initiates its own
investigation, the likelihood of eventual
recall increases.
Don’t wait for us to call you – you should be
calling us first!
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28. 0
20
40
60
80
100
120
FY09 FY10 FY11 FY12 FY13 FY14
59
88 87
120
57
10
Staff Initiated Cases with PD and CAP
0
5
10
15
20
25
30
35
40
FY09 FY10 FY11 FY12 FY13 FY14
16
18
23
26
40
2
Staff Initiated Cases No PD or CAP
0
20
40
60
80
100
120
140
FY09 FY10 FY11 FY12 FY13 FY14 as
of 2/12
59
88 87
120
57
10
16
18 23
26
40
2
75
106 110
146
97
12
All Staff Initiated Cases
*by origin date
Column2 No PD or CAP
21%
79%
17%
83%
21%
79%
18%
82%
41%
59%
16%
84%
97
%3%
29. 29
0
50
100
150
200
250
300
350
FY09 FY10 FY11 FY12 FY13 FY14
343
315
289 297
103
2
Firm Reports with PD and CAP
0
50
100
150
200
250
FY09 FY10 FY11 FY12 FY13 FY14
167 163
147
204 202
65
Firm Reports with No PD or CAP
0
100
200
300
400
500
FY09 FY10 FY11 FY12 FY13 FY14 as
of 2/12
343 315 289 297
103
2
167
163
147
204
202
65
510
478
436
501
305
67
All Firm Reported Cases
*by origin date
Column2 No PD or CAP
32. Corrective action is not over when recall is announced
Investigator will likely be visiting to review recall
progress
Report any changes to the corrective action plan
agreement
Have all possible distributors and customers been
notified? How/ When? Review documentation. Should
a second effort to contact customers be done? Should
other means of notification be considered?
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33. Are there final numbers regarding the number of
units involved? Additional models? Should the
recall be expanded due to new information
received due to publicity?
Examination and rough inventory of units
already under firm’s control and not distributed.
Properly segregated?
Reverse logistics: How are returned units being
tracked? Proof of consumer destruction
documented? Where are they being stored?
Segregated from new units?
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34. Have you been submitting required monthly reports?
Records? Who is responsible for overall tracking? Have
you taken steps to prevent previously returned recalled
units from being sold?
Have you worked out a repair verification procedure?
How will consumers/ retailers/ investigators know that
future stock in store does not include non-refurbished/
old units that were recalled?
How many units have been returned/ corrected to-date?
By what measure will you be satisfied?
Are products quarantined?
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36. The purpose of the recall is to alert the public,
and specifically the purchasers of the product,
that the product may pose a hazard and what
action should be taken
Comprehensive and continuing efforts must be
made to reach all relevant consumers as quickly
as possible
Some recalls have different success rates than
others. Why? What creative methods have you
used to reach your customers?
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38. Know if you will need special disposal for items like
batteries or electronics (federal, state, or local laws.)
If retailers will be disposing or destroying the product
or if you are using a 3rd party, we need to know.
Before you destroy, dispose, or recycle recalled products
notify CPSC staff via e-mail to
recallproductdisposal@cpsc.gov
Field staff may witness destruction/disposal/recycling
or require an affidavit to verify process.
Notify us of plan as early as possible.
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39. Monthly progress reports – focus on post-
recall injuries
Conduct Recall Verification Inspection at
recalling company
Execute recall checks at points of sale
conducted by CPSC and/or State
Investigators
Internet Surveillance Unit identifies sale of
recalled products reported to
websafety@cpsc.gov and through other sources
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