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High Tunnels and Drip Irrigation




              Making a Difference in Minnesota
Drip Irrigation Considerations
                         with
High Tunnel Production Systems
      Jerry Wright, Retired Extension Engineer
               Associate Professor Emeritus
             University of Minnesota Extension
        Bioproducts & Biosystems Engineering Dept
    West Central Research & Outreach Center - Morris, Mn
               High Tunnel Workshop – 2012
         jwright@umn.edu or wrightsj@charter.net

                                          Making a Difference in Minnesota
Reasons for Using Drip/Trickle
                 Irrigation
     in High Tunnel Production System
•Efficiently & Uniformly Applies Crop Water
                 as Needed
– to maintain optimum growing conditions
   – for transplant establishment
   – for uniform plant/produce development
      • by enhancing INPUT use efficiency
– to protect & enhance yield and quality

•Effectively Applies Some Nutrients in Water
Irrigation System Needs!!!
• Water supply
• System performance
    –   Uniform water application
    –   Flexible & crop specific control
    –   Fertigation??
    –   Frost protection??
    –   Cooling??
•   System Options
•   Operating Labor
•   Cost????
•   Consult Local Experts
Water Supply!!!
    3 to 10 gallons per minute per tunnel
Dependent on Drip Flow Rate
    and Tubing Layout
Estimated Daily Crop Water Use “ET”
                          Typical Annual Crop
                      0.30

                      0.25
ET - Inches per day




                      0.20

                      0.15

                      0.10

                      0.05

                      0.00
                                                              9-


                                                                     23
                             14


                                     28


                                             11


                                                     25




                                                                             6-


                                                                                    20


                                                                                            3-


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                                                                             Au




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                                ay


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                         Annual water use = 8 to 18 inches
Irrigation Water Applied in 2005
                                          Average Inches per Day
                                  High Tunnel Tomatoes at Staples, MN

                          m   ·


     may = 5–10 inches more than outside
                          m



                          m   Y
Inches of water per day




                          m   ª



                          m   ü



                          m   M



                          m   ž



                          m   ï



                          m   @
IRRIGATION WATER USE
                  PERMIT
               Minnesota Rules
     www.dnr.state.mn.us/permits/water/index.html
IN EXCESS OF 10,000 GALLONS PER DAY(= 7 gpm)
GREATER THAN ONE MILLION GALLONS / YEAR

WITHDRAWAL LIMITS ON SURFACE WATER
   6 ACRE-INCHES PER ACRE with STREAM FLOW MINIMUM

GROUND WATER LIMITS
   12-15 ACRE-INCHES PER ACRE
   CANNOT CREATE ANY INTERFERENCE WITH DRINKING WELLS

WELL CONSTRUCTION FEE $235 (Mn Dept Health)
IRRIGATION APPLICATION FEE $150 - $300(after the fact)
ANNUAL REPORT ($140 minimum fee) for 50M Gallons
Water Quality Concerns??
• Iron–Calcium-Sand (groundwater)
• Algae – Sand – Silt (surface water)

• Water Treatment
  – Screen/Disc Filters,
  – Sand filter Tanks
  – Chemical treatment?????
What are the soil characteristics
       in the proposed site???
• Rooting potential
     – Restrictive layer
•   Drainage limitations
•   Soil texture
•   Water holding capacity
•   Consult local experts
     – NRCS & Extension
Know Your Soil
 Rooting Depth
      and

How Will Water

Re-Distribute!
Drip Irrigation System Options!!!
Drip Irrigation System
  Characteristics!!!
 •   Low pressure & small water supply
 •   High water application efficiency
 •   Solid-set management
      – variety of emitter spacings
      – Irrigate crops separately
 •   Moderate Labor
      – easily automated
 •   Works well with mulches – plastic

 •   No frost protection
 •   Emitters’ plug easily
 •   Tube damage
Drip Irrigation Wetted Pattern
           Design!!!
Line Source Drip Tape

• Tape
  – Emitters manufactured within the tape wall
  – Common spacings: 4”, 8", 12", 16", 18", 24’’
  – Flow rates (GPH) @ 8 psi: .16, .21, .33, .53
     • .45GPM/100feet = 27 GPH/100ft or .67GPM = 40GPH/100ft.
  – Wall thickness (mil): 6, 8, 10, 15
     • One to two year of usage
  – Maximum operating pressures: • 6 mil @ 10 psi
  – • 8 mil @ 12 psi • 10 mil @ 14 psi •15 mil @ 25 psi
  – ?? Pressure compensated drippers for more uniformity of
    water and fertilizer applications
• Surface or sub-surface installations
Line Source Drip Tubing


• Tubing (in-line emitter devices)
  – heavy wall thickness: 2-3 times tape
  – Variable spacings: 9, 12, 18, 24, 48”
  – multi-seasonal use
     • 6 to 10 times more costly
  – pressure compensated dripper options for best uniformity of
    water and fertilizer applications and self-flushing: dirt and
    debris during operation
• Surface or sub-surface installations
Drip Irrigation System
              Water application rate!!!
Table 4:     Average Application Rate from Drip Irrigation Systems
             by Jerry Wright, Extension Engineer, University of Minnesota
                                 Email: jwright@umn.edu (April 2005)

            Drip Tube Flow          ********** Wetted Soil Width in Inches *************
             GPM       GPH             8         12         16          20         24
           per 100ft per 100ft         Average Application Rate - Inches per Hour
            0.200       12           0.29       0.19       0.14        0.12       0.10
            0.250       15           0.36       0.24       0.18        0.14       0.12
            0.300       18           0.43       0.29       0.22        0.17       0.14
            0.350       21           0.51       0.34       0.25        0.20       0.17
            0.450       27           0.65       0.43       0.32        0.26       0.22
            0.670       40           0.97       0.64       0.48        0.39       0.32
            0.850       51           1.23       0.82       0.61        0.49       0.41
            1.700      102           2.45       1.64       1.23        0.98       0.82

 Appl. Rate inches/hour = 12 in/ft * (GPH/100ft)/(7.48 gal/cuft * 100 * wetted width in feet)
                     file: irrigation gallons per ET version 3e.xls
Drip Irrigation System Design ??
One or Two Lateral Lines per Row
Drip Tube Placement




Plants off-set down
      the row
Drip Tube Placement
• Tube should be installed at same time/prior to mulch
• Single-row crops:tomatoes,cucumbers, muskmelons
   – Place tube 4 to 5 inches from the center or in the center
• Double-row crops: eggplant, peppers and strawberries
   – tube should be placed directly on the center of the bed
• Placement: keep emitters up and place in a shallow
  groove or buried (1-2”) to aid in keeping from shifting
  in the bed or fasten each end of tubing to keep straight
•Caution – avoid puncturing tube during planting/staking
Drip Installation Prior to Plastic Mulch
     Hand or Mechanical Installation
Drip Installation Prior to Plastic Mulch
On a smooth soil surface & slightly buried
Header Options
Water S upply & Pump
                                                                  Pressure G auges
                            Filter
                                          Control Timer Valve

                                                   Filter

            B ackf low De vice


                  Chemical                                        Sub-main
                                                                                     Air - Flushing
                  Injector                                                           Release Valve

                  Pressure Regulator




                                  Tee Adapter
                                 To Drip Tube                   Drip Tubes
                                 with Shu t of f
Shut of f
                                     Valve
 Valves



                                                            High Tunnel House
     2004 Jerry Wright, University of Minnesota
Drip Irrigation System
Operation & Maintenance!!!
              • Easily damaged
                 – Rodents, hoe,
              • Emitters’ easily plugged
                 – Iron and calcium
                 – Sand, algae
                 – Some fertilizers
Drip Irrigation Control Assembly
Water S upply & Pump
                                                                   Pressure G auges
                             Filter
                                           Control Timer Valve

                                                    Filter

             B ackf low De vice


                   Chemical                                        Sub-main
                                                                                      Air - Flushing
                   Injector                                                           Release Valve

                   Pressure Regulator




                                   Tee Adapter
                                  To Drip Tube                   Drip Tubes
                                  with Shu t of f
 Shut of f
                                      Valve
  Valves



                                                             High Tunnel House

Drip Irrigation Control Assembly
      2004 Jerry Wright, University of Minnesota
Drip Irrigation Control Assembly




Cost: $300–600 + water supply system
Trickle Irrigation System
    Zone - Design!!!
FERTIGATION
          Nutrient "spoon-feeding"




• Check out chemical compatibility with irrigation water
• Provide backflow protection – MDA Fertigation permit?
CHEMIGATION - Fertigation
           Nutrient "spoon-feeding"




• Calibration to a daily or weekly feeding program
• Assess backflow protection between water source – ?MDA Permit?
When & How Much Should I Water????
Average Irrigation Applied in High Tunnel Tomatoes
                                    Gallons per Plant per inDay - Tomatoes
                                                Average Irrigation Applied High Tunnel
                                                                                       Staples 2005
                                                        field observations Gallons per Plant per Day - Staples 2005 use more water
                                                                           indicate cucumbers can
                            1.00
                                                                                Plt/dy in 18" spacing                                                Plt/dy in 24" spacing

                            0.90
                                                                                Poly. (Plt/dy in 18" spacing)                                        Poly. (Plt/dy in 24" spacing)

                            0.80


                            0.70


                            0.60
Gallons per Plant per day




                            0.50


                            0.40


                            0.30


                            0.20


                            0.10


                            0.00
                                                                                                 3-Jul
                                                              5-Jun




                                                                                                                                                                                                                     2-Oct

                                                                                                                                                                                                                             9-Oct
                                                                                                         10-Jul

                                                                                                                  17-Jul

                                                                                                                           24-Jul

                                                                                                                                    31-Jul
                                                                      12-Jun

                                                                               19-Jun

                                                                                        26-Jun




                                                                                                                                                                                  4-Sep
                                                                                                                                             7-Aug
                                   15-May




                                                     29-May
                                            22-May




                                                                                                                                                                                                   18-Sep
                                                                                                                                                                                          11-Sep




                                                                                                                                                                                                            25-Sep
                                                                                                                                                       14-Aug

                                                                                                                                                                21-Aug

                                                                                                                                                                         28-Aug
In-Field Soil Water Assessment
Soil Water Monitoring Sensors
Sensors Installation Steps




• Soak sensors in water 2-3 hours
  & air dry – repeat cycle 2/3 Xs
• Place in soil profile within plant
  row at 2 to 3 depth locations
• Mark sensor depths and site
• !!! Read Sensors Frequently !!!!
SOIL WATER DEFICITS
                         for
          Typical Soils & Soil Water Tensions
              Good Range for High Tunnels - 25 to 40 centibars

                                                 Soil water tension in centibars, cbs
     Soil Texture
                                    10           30            50           70     100         200    1500**
                                                       Soil water deficit – inches per foot of soil
    Coarse sand                      0           0.1          0.2           0.3     0.4        0.6     0.7
       Fine sand                     0           0.3          0.4           0.6     0.7        0.9     1.1
     Loamy sand                      0           0.4          0.5           0.8     0.9        1.1     1.4
     Sandy loam                      0           0.5          0.7           0.9     1.0        1.3     1.7
           Loam                      0           0.2          0.5           0.8     1.0        1.6     2.4
**1500 cbs is approximately the permanent wilting point for most plants and the
     soil water deficit values equal the soil’s available water holding capacity
Soil Water Monitoring Sensors
             Installation Tips




• Soak sensors in water 2-3 hours
  & air dry – repeat cycle 2/3 Xs
• Place in soil profile within plant
  row at 1 to 2 depth locations
• Mark sensor depths and site
• !!! Read Sensors Frequently !!!!
Soil Water Monitoring




   Irrometer Co - http://www.irrometer.com/
Spectrum Technologies - http://www.specmeters.com
Automatic Soil Moisture Monitoring
    Save 10 to 20 minutes Each Day




               $500-650

Hansen AM400 Soil Moisture Data Logger
 Watermark Soil Moisture Date Logger
Extension Materials
             Minnesota High Tunnel Production Manual
http://www.extension.umn.edu/distribution/horticulture/M1218.html or
                      http://www.mfvga.org/
Handbook –“Trickle Irrigation in the Eastern United States” NRAES #4
                        http://www.nraes.org
           High Tunnels for the Central Great Plains - Kansas
                     http://www.hightunnels.org/
                 High Tunnel Production in Pennsylvania
             http://plasticulture.cas.psu.edu/H-tunnels.html
            Plastic Mulches & Drip for Vegetable Production
                North Carolina State University Extension
                 http://www.ces.ncsu.edu/hil/hil-33.html
Micro irrigation in Mulched Bed Production Systems: Irrigation Depths
                     Florida Cooperative Extension
                      http://edis.ifas.ufl.edu/AE049 Making a Difference in Minnesota
*** Time for Questions ***

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High Tunnels and Drip Irrigation 2012

  • 1. High Tunnels and Drip Irrigation Making a Difference in Minnesota
  • 2. Drip Irrigation Considerations with High Tunnel Production Systems Jerry Wright, Retired Extension Engineer Associate Professor Emeritus University of Minnesota Extension Bioproducts & Biosystems Engineering Dept West Central Research & Outreach Center - Morris, Mn High Tunnel Workshop – 2012 jwright@umn.edu or wrightsj@charter.net Making a Difference in Minnesota
  • 3. Reasons for Using Drip/Trickle Irrigation in High Tunnel Production System •Efficiently & Uniformly Applies Crop Water as Needed – to maintain optimum growing conditions – for transplant establishment – for uniform plant/produce development • by enhancing INPUT use efficiency – to protect & enhance yield and quality •Effectively Applies Some Nutrients in Water
  • 4. Irrigation System Needs!!! • Water supply • System performance – Uniform water application – Flexible & crop specific control – Fertigation?? – Frost protection?? – Cooling?? • System Options • Operating Labor • Cost???? • Consult Local Experts
  • 5. Water Supply!!! 3 to 10 gallons per minute per tunnel Dependent on Drip Flow Rate and Tubing Layout
  • 6. Estimated Daily Crop Water Use “ET” Typical Annual Crop 0.30 0.25 ET - Inches per day 0.20 0.15 0.10 0.05 0.00 9- 23 14 28 11 25 6- 20 3- 17 Ju Au Se -J -M -J -A -S -M -J ul l un u g ug p ep ay ay n Annual water use = 8 to 18 inches
  • 7. Irrigation Water Applied in 2005 Average Inches per Day High Tunnel Tomatoes at Staples, MN m · may = 5–10 inches more than outside m m Y Inches of water per day m ª m ü m M m ž m ï m @
  • 8. IRRIGATION WATER USE PERMIT Minnesota Rules www.dnr.state.mn.us/permits/water/index.html IN EXCESS OF 10,000 GALLONS PER DAY(= 7 gpm) GREATER THAN ONE MILLION GALLONS / YEAR WITHDRAWAL LIMITS ON SURFACE WATER  6 ACRE-INCHES PER ACRE with STREAM FLOW MINIMUM GROUND WATER LIMITS  12-15 ACRE-INCHES PER ACRE  CANNOT CREATE ANY INTERFERENCE WITH DRINKING WELLS WELL CONSTRUCTION FEE $235 (Mn Dept Health) IRRIGATION APPLICATION FEE $150 - $300(after the fact) ANNUAL REPORT ($140 minimum fee) for 50M Gallons
  • 9. Water Quality Concerns?? • Iron–Calcium-Sand (groundwater) • Algae – Sand – Silt (surface water) • Water Treatment – Screen/Disc Filters, – Sand filter Tanks – Chemical treatment?????
  • 10. What are the soil characteristics in the proposed site??? • Rooting potential – Restrictive layer • Drainage limitations • Soil texture • Water holding capacity • Consult local experts – NRCS & Extension
  • 11. Know Your Soil Rooting Depth and How Will Water Re-Distribute!
  • 13. Drip Irrigation System Characteristics!!! • Low pressure & small water supply • High water application efficiency • Solid-set management – variety of emitter spacings – Irrigate crops separately • Moderate Labor – easily automated • Works well with mulches – plastic • No frost protection • Emitters’ plug easily • Tube damage
  • 14. Drip Irrigation Wetted Pattern Design!!!
  • 15. Line Source Drip Tape • Tape – Emitters manufactured within the tape wall – Common spacings: 4”, 8", 12", 16", 18", 24’’ – Flow rates (GPH) @ 8 psi: .16, .21, .33, .53 • .45GPM/100feet = 27 GPH/100ft or .67GPM = 40GPH/100ft. – Wall thickness (mil): 6, 8, 10, 15 • One to two year of usage – Maximum operating pressures: • 6 mil @ 10 psi – • 8 mil @ 12 psi • 10 mil @ 14 psi •15 mil @ 25 psi – ?? Pressure compensated drippers for more uniformity of water and fertilizer applications • Surface or sub-surface installations
  • 16. Line Source Drip Tubing • Tubing (in-line emitter devices) – heavy wall thickness: 2-3 times tape – Variable spacings: 9, 12, 18, 24, 48” – multi-seasonal use • 6 to 10 times more costly – pressure compensated dripper options for best uniformity of water and fertilizer applications and self-flushing: dirt and debris during operation • Surface or sub-surface installations
  • 17. Drip Irrigation System Water application rate!!! Table 4: Average Application Rate from Drip Irrigation Systems by Jerry Wright, Extension Engineer, University of Minnesota Email: jwright@umn.edu (April 2005) Drip Tube Flow ********** Wetted Soil Width in Inches ************* GPM GPH 8 12 16 20 24 per 100ft per 100ft Average Application Rate - Inches per Hour 0.200 12 0.29 0.19 0.14 0.12 0.10 0.250 15 0.36 0.24 0.18 0.14 0.12 0.300 18 0.43 0.29 0.22 0.17 0.14 0.350 21 0.51 0.34 0.25 0.20 0.17 0.450 27 0.65 0.43 0.32 0.26 0.22 0.670 40 0.97 0.64 0.48 0.39 0.32 0.850 51 1.23 0.82 0.61 0.49 0.41 1.700 102 2.45 1.64 1.23 0.98 0.82 Appl. Rate inches/hour = 12 in/ft * (GPH/100ft)/(7.48 gal/cuft * 100 * wetted width in feet) file: irrigation gallons per ET version 3e.xls
  • 18. Drip Irrigation System Design ?? One or Two Lateral Lines per Row
  • 19. Drip Tube Placement Plants off-set down the row
  • 20. Drip Tube Placement • Tube should be installed at same time/prior to mulch • Single-row crops:tomatoes,cucumbers, muskmelons – Place tube 4 to 5 inches from the center or in the center • Double-row crops: eggplant, peppers and strawberries – tube should be placed directly on the center of the bed • Placement: keep emitters up and place in a shallow groove or buried (1-2”) to aid in keeping from shifting in the bed or fasten each end of tubing to keep straight •Caution – avoid puncturing tube during planting/staking
  • 21. Drip Installation Prior to Plastic Mulch Hand or Mechanical Installation
  • 22. Drip Installation Prior to Plastic Mulch On a smooth soil surface & slightly buried
  • 24. Water S upply & Pump Pressure G auges Filter Control Timer Valve Filter B ackf low De vice Chemical Sub-main Air - Flushing Injector Release Valve Pressure Regulator Tee Adapter To Drip Tube Drip Tubes with Shu t of f Shut of f Valve Valves High Tunnel House 2004 Jerry Wright, University of Minnesota
  • 25. Drip Irrigation System Operation & Maintenance!!! • Easily damaged – Rodents, hoe, • Emitters’ easily plugged – Iron and calcium – Sand, algae – Some fertilizers
  • 27. Water S upply & Pump Pressure G auges Filter Control Timer Valve Filter B ackf low De vice Chemical Sub-main Air - Flushing Injector Release Valve Pressure Regulator Tee Adapter To Drip Tube Drip Tubes with Shu t of f Shut of f Valve Valves High Tunnel House Drip Irrigation Control Assembly 2004 Jerry Wright, University of Minnesota
  • 28. Drip Irrigation Control Assembly Cost: $300–600 + water supply system
  • 29. Trickle Irrigation System Zone - Design!!!
  • 30. FERTIGATION Nutrient "spoon-feeding" • Check out chemical compatibility with irrigation water • Provide backflow protection – MDA Fertigation permit?
  • 31. CHEMIGATION - Fertigation Nutrient "spoon-feeding" • Calibration to a daily or weekly feeding program • Assess backflow protection between water source – ?MDA Permit?
  • 32. When & How Much Should I Water????
  • 33. Average Irrigation Applied in High Tunnel Tomatoes Gallons per Plant per inDay - Tomatoes Average Irrigation Applied High Tunnel Staples 2005 field observations Gallons per Plant per Day - Staples 2005 use more water indicate cucumbers can 1.00 Plt/dy in 18" spacing Plt/dy in 24" spacing 0.90 Poly. (Plt/dy in 18" spacing) Poly. (Plt/dy in 24" spacing) 0.80 0.70 0.60 Gallons per Plant per day 0.50 0.40 0.30 0.20 0.10 0.00 3-Jul 5-Jun 2-Oct 9-Oct 10-Jul 17-Jul 24-Jul 31-Jul 12-Jun 19-Jun 26-Jun 4-Sep 7-Aug 15-May 29-May 22-May 18-Sep 11-Sep 25-Sep 14-Aug 21-Aug 28-Aug
  • 34. In-Field Soil Water Assessment
  • 36. Sensors Installation Steps • Soak sensors in water 2-3 hours & air dry – repeat cycle 2/3 Xs • Place in soil profile within plant row at 2 to 3 depth locations • Mark sensor depths and site • !!! Read Sensors Frequently !!!!
  • 37. SOIL WATER DEFICITS for Typical Soils & Soil Water Tensions Good Range for High Tunnels - 25 to 40 centibars Soil water tension in centibars, cbs Soil Texture 10 30 50 70 100 200 1500** Soil water deficit – inches per foot of soil Coarse sand 0 0.1 0.2 0.3 0.4 0.6 0.7 Fine sand 0 0.3 0.4 0.6 0.7 0.9 1.1 Loamy sand 0 0.4 0.5 0.8 0.9 1.1 1.4 Sandy loam 0 0.5 0.7 0.9 1.0 1.3 1.7 Loam 0 0.2 0.5 0.8 1.0 1.6 2.4 **1500 cbs is approximately the permanent wilting point for most plants and the soil water deficit values equal the soil’s available water holding capacity
  • 38. Soil Water Monitoring Sensors Installation Tips • Soak sensors in water 2-3 hours & air dry – repeat cycle 2/3 Xs • Place in soil profile within plant row at 1 to 2 depth locations • Mark sensor depths and site • !!! Read Sensors Frequently !!!!
  • 39. Soil Water Monitoring Irrometer Co - http://www.irrometer.com/ Spectrum Technologies - http://www.specmeters.com
  • 40. Automatic Soil Moisture Monitoring Save 10 to 20 minutes Each Day $500-650 Hansen AM400 Soil Moisture Data Logger Watermark Soil Moisture Date Logger
  • 41. Extension Materials Minnesota High Tunnel Production Manual http://www.extension.umn.edu/distribution/horticulture/M1218.html or http://www.mfvga.org/ Handbook –“Trickle Irrigation in the Eastern United States” NRAES #4 http://www.nraes.org High Tunnels for the Central Great Plains - Kansas http://www.hightunnels.org/ High Tunnel Production in Pennsylvania http://plasticulture.cas.psu.edu/H-tunnels.html Plastic Mulches & Drip for Vegetable Production North Carolina State University Extension http://www.ces.ncsu.edu/hil/hil-33.html Micro irrigation in Mulched Bed Production Systems: Irrigation Depths Florida Cooperative Extension http://edis.ifas.ufl.edu/AE049 Making a Difference in Minnesota
  • 42. *** Time for Questions ***

Notas do Editor

  1. High Tunnel Workshop February 2012 Jerry Wright, jwright@umn.edu
  2. High Tunnel Workshop February 2012 Jerry Wright, jwright@umn.edu
  3. High Tunnel Workshop February 2012 Jerry Wright, jwright@umn.edu
  4. High Tunnel Workshop February 2012 Jerry Wright, jwright@umn.edu
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  42. High Tunnel Workshop February 2012 Jerry Wright, jwright@umn.edu