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Introduction to personal
protection technology
HEADQUARTERS
Dräger Safety AG & Co. KGaA
Revalstrasse 1
23560 Lübeck, Germany
www.draeger.com
9046985|11.10-1|MarketingCommunications|GM|PR|infoflip|PrintedinGermany|Chlorine-free–environmentallycompatible|Subjecttomodifications|©2010DrägerwerkAG&Co.KGaA
ST-10002-2008
ST-10002-2008
SUBSIDIARIES
AUSTRALIA
Draeger Safety Pacific Pty. Ltd.
Axxess Corporate Park
Unit 99, 45 Gilby Road
Mt. Waverley Vic 3149
Tel +61 3 92 65 50 00
Fax +61 3 92 65 50 95
CANADA
Draeger Safety Canada Ltd.
7555 Danbro Crescent
Mississauga, Ontario L5N 6P9
Tel +1 905 821 8988
Fax +1 905 821 2565
P. R. CHINA
Beijing Fortune Draeger Safety
Equipment Co., Ltd.
A22 Yu An Rd, B Area,
Tianzhu Airport Industrial Zone,
Shunyi District, Beijing 101300
Tel +86 10 80 49 80 00
Fax +86 10 80 49 80 05
FRANCE
Dräger Safety France SAS
3c route de la Fédération,
BP 80141
67025 Strasbourg Cedex 1
Tel +33 3 88 40 59 29
Fax +33 3 88 40 76 67
MEXICO
Draeger Safety S.A. de C.V.
Av. Peñuelas No. 5
Bodega No. 37
Fraccionamiento Industrial
San Pedrito
Querétaro, Qro México
Tel +52 442 246-1113
Fax +52 442 246-1114
NETHERLANDS
Dräger Safety Nederland B.V.
Edisonstraat 53
2700 AH Zoetermeer
Tel +31 79 344 46 66
Fax +31 79 344 47 90
REP. OF SOUTH AFRICA
Dräger South Africa (Pty) Ltd.
P.O.Box 68601
Bryanston 2021
Tel +27 11 465 99 59
Fax +27 11 465 69 53
SINGAPORE
Draeger Safety Asia Pte Ltd
67 Ayer Rajah Crescent #06-03
Singapore 139950
Tel +65 68 72 92 88
Fax +65 65 12 19 08
SPAIN
Dräger Safety Hispania S.A.
Calle Xaudaró 5
28034 Madrid
Tel +34 91 728 34 00
Fax +34 91 729 48 99
UNITED KINGDOM
Draeger Safety UK Ltd.
Blyth Riverside Business Park
Blyth, Northumberland NE24 4RG
Tel +44 1670 352-891
Fax +44 1670 356-266
USA
Draeger Safety, Inc.
101 Technology Drive
Pittsburgh, PA 15275
Tel +1 412 787 8383
Fax +1 412 787 2207
Tel: +44 (0)191 490 1547
Fax: +44 (0)191 477 5371
Email: northernsales@thorneandderrick.co.uk
Website: www.heattracing.co.uk
www.thorneanderrick.co.uk
Our atmosphere
Our atmosphere
Our atmosphere is composed as follows (in ppm):
Composition
Gas dry humid
Main gases N2 – Nitrogen 780,840 768,543
O2 – Oxygen 209,450 206,152
H2O – Water vapor 0 15 748
Ar – Argon 9,340 9,193
CO2 – Carbon Dioxide 340 335
Trace gases
How does a lack of oxygen come about?
When inert gas flows into the atmosphere, it displaces the oxygen.
Since roughly only one-fifth of the atmosphere is oxygen, the
oxygen concentration is only reduced by one-fifth of the
concentration of inert gas.
Danger of inertization
Industrial firms mainly use liquid nitrogen (- 196 °C). If it
evaporates this can rapidly lead to a lack of oxygen. If nitrogen
in the ambient air reaches 10%, the concentration of oxygen
decreases by 2%.
The normal atmosphere is only made up of about 21 % O2. If
the breathing air does not have enough oxygen, it can be life-
threatening. Especially dangerous: You cannot detect a lack of
oxygen with your nose.
Lack of oxygen causes the following symptoms:
oxygen- oxygen-
concentration partial pressure
in vol % in hPa Symptoms
< 17 < 170 tendency towards danger
from lack of oxygen
11 to 14 110 to 140 unnoticeable reduction
in physical and mental
capabilities
8 to 11 80 to 110 possibility of
unconsciousness without
warning after a certain
period of time
6 to 8 60 to 80 unconsciousness in a few
minutes (resuscitation
possible if initiated
immediately)
< 6 < 60 immediate loss of
consciousness
When does air become dangerous?
Contaminants
Contaminants
In general terms, contaminants means substances or mixtures
of substances which are harmful to people, animals, plants,
organisms, and whole ecosystems. According to the German
Ordinance on Hazardous Substances, it is not only pure
substances that are classed as contaminants, but also
mixtures, preparations or products.
In principle, contaminants can be divided into two groups:
– natural
(e.g. hydrogen cyanide in bitter almonds, mineral dust)
– synthetic, which have been created by man
(e.g. vehicle exhaust gases, industrial fumes)
When do contaminants become dangerous?
If you get contaminants in your body they can cause illness. How
the contaminants work depends on their respective characteristics
and their interaction with the human body.
GAS MEASUREMENT AND WARNING DEVICES FROM DRÄGER
In order to simply and rapidly detect dangers from flammable and
toxic gases, Dräger offers a wide selection of gas measurement
and warning devices for the widest range of uses.
You can find more detailed information in the Dräger brochure
›Introduction to portable gas measurement technology‹ (order
number German: 90 46 554, English: 90 46 736) and on the
Dräger website. Or you can simply ask your local Dräger
representative.
What are contaminants?
ST-9701-2008
Impact categories of contaminants
Impact categories of contaminants
Contaminants can enter the body in three different ways:
– inhalation: via the respiratory tracts
– orally: through the mouth (mostly when swallowing)
– dermally: via the skin
How can a risk be recognized?
The ›Globally Harmonized System of Classification and Labeling
of Chemicals‹ (GHS) internationally prescribes hazard
communications elements for the uniform identification of
hazardous substances, mixtures and products.
Examples of pictograms:
Acute toxicity Corrosive/irritant
How do contaminants work?
Roughly speaking, three chronological impact categories can be
differentiated:
Hyper-acute © leads to death in a relatively short time
Acute © works rapidly (e.g. poisoning, cauterization,
irritation, burns after explosions)
Chronic © longer duration of effect, which leads to chronic
genetic changes (tumors, deformities) or to
long-term poisoning with damage to organs
(liver, lungs, kidney)
How do contaminants
get into the body?
D-3804-2010
Hazardous substances in the workplace
Hazardous substances in the workplace
Are you sure that air in a certain workplace or working area
is free of hazardous substances? Before you get to work,
you should undertake a risk analysis to identify the risks and
stresses for you and your employees. You can only effectively
protect yourself from hazardous substances when you know
which substances you are dealing with.
How can I protect myself from
unclean air?
Can I protect myself from hazardous substances in the
workplace without respiratory equipment?
To limit the risk from hazardous substances you can take the
following precautions:
– Replace hazardous substances with less dangerous substances
(substitution)
– Avoid the hazardous substances being released by exhaust air,
ventilation technology or encapsulation.
– Eliminate intake of hazardous substances by organizational measures
What if these measures are ineffective? Or if they can't be
implemented? Or if you are not entirely certain that there is no
danger left in the air? Then you should definitely take extra safety
precautions, such as respiratory or body protection.
Employee safety is obligatory
Employers are duty bound to ensure that ambient air, in which
employees work, contains sufficient oxygen. In addition, the
employer must ensure that the employee's health is not damaged
by contaminants. In Germany the threshold limit values (AGW)
provided by the Committee on Hazardous Substances (AGS)
apply. For other countries local limits apply.
ST-2596-2004
Using filter devices
Using filter devices
MASKS AND FILTERS BY DRÄGER
You can find out more about masks and filters in the Dräger
brochure ›A mask for all occasions‹ (order number German:
90 46 531, English: 90 46 532) and on the Dräger website.
Or you can simply ask your local Dräger representative.
Is a filter device sufficient to protect against
hazardous substances in the workplace?
Which protection do I need for which hazardous substance?
Hazardous substance Protection
(absorbed via the respiratory tract)
Dust and smoke Particle filter
Gases and vapors Gas filters + masks
Particles + gases + vapors Combination filters and masks
Lack of oxygen and/or too high con- Closed-circuit or open-circuit
centration of hazardous substances respiratory protection
That depends on the ambient air and conditions at your
workplace. A filter device only offers sufficient protection when
certain preconditions exist. If these do not exist, you have to take
recourse to closed-circuit or open-circuit respiratory protection.
Filter devices may be sufficient when:
– Oxygen content in ambient air is: min. 17 vol %
(with CO filters: min 19 vol %)
– The type of hazardous substance is known, and there is a filter
material for it
– The concentration of the hazardous substance is within the
permitted limits for the application of filter devices
Filter devices are not sufficient when:
– There is a risk that the hazard may change (e.g. poorly ventilated
container, tanks, tunnels, ships)
– The hazardous substances have low warning characteristics
(smell, taste)
– The concentrations of hazardous substances are immediately
dangerous to life or well-being
– The hazardous substance is not retained by the filter material
ST-6752002
Generating external breathing air
Generating external breathing air
Is the concentration of hazardous substances at your workplace
too high and/or the oxygen content too low to protect your
employees with filtering respiratory protection? Then you have
to take recourse to open-circuit respiratory protection.
This air is pure
External air can be provided in two different ways:
– from a compressed air supply: directly via a compressor or
compressed air network (pressure range 7 to 10 bar)
– from compressed air cylinders (nominal filling pressure max
300 bar)
How will the breathing air be extracted for open-circuit
respiratory protection?
Using compressors (mobile or stationary), external air is
compressed for the direct compressed air supply or to fill the
compressed air cylinder. Separators and filters in the compressor
ensure that the air is cleaned.
Compressor design
Sound insulation
Compressor block
Automatic condensate drainage
Control
Filter monitor
Filter system
Filling panel
Filter with oil and
Water separator
ST-564-2004
ST-1074-2008
Max. allowable values for external breathing air
Max. allowable values for external breathing air
Whether exhaust gases and water in external air or lubricants
from the compressor: When creating breathing air, you can
never completely remove all impurities. For the quality of the
breathing air to comply with the requirements of EN 12021,
you must check it every 6 months in accordance with BGR
190. This does not just depend on the accuracy of the
methods. The detection limits of the methods must also be
within the required permitted values.
How can I guarantee the quality of
external breathing air?
Limiting values for impurities of external breathing air
according to EN 12021:
– Lubricants (droplets or mist): 0.5 mg/m3
– Carbon dioxide content: 500 ppm
– Carbon monoxide content: 15 ppm
– Water content*:
50 mg/m3 (at a nominal pressure of 40 to 200 bar) or
35 mg/m3 (at a nominal pressure greater than 200 bar)
(European reference condition: 1 bar absolute, 20 °C – Published 2010)
How can I ensure that external breathing air is pure?
Compliance with limiting values for carbon monoxide, carbon
dioxide and water:
With established Dräger tubes you have a simple test system on
hand – both for low and high pressure areas. By this means you can
quickly and comfortably check, on site, whether the max. allowable
values are complied with.
Compliance with max. allowable values for lubricants:
You can check if max. allowable values are complied with for
lubricants using the Dräger Impactor. By this means you can measure
synthetic oils, regardless of their kind and viscosity.
* The current draft of EN 12021 (issued July 2010) specifies various max. allowable values for
water content for the low pressure range of 5 to 30 bar.
D-1241-2009
Dräger VOICE
Dräger VOICE
With the increasing technological orientation of our society,
the number of different hazardous substances and therefore
the risk to humans also increases – in the environment and
also at work. But what are the right protective measures
that your company needs to take and for which hazardous
substance? Dräger VOICE provides you with the compre-
hensive information you need for your safety. Quick, compre-
hensive and accessible at any time.
What is VOICE?
VOICE is a comprehensive online database of constantly updated
information on more than 1,700 hazardous substances and 11,500
synonyms. Within seconds, it makes a link between hazardous
substance, measuring options and protective equipment. For added
security, you also get advice on how to handle the recommended
equipment properly.
VOICE ONLINE
The hazardous substance database can be found on the Dräger
website at www.draeger.com/voice
This is a voice you can trust
How does VOICE work?
How does VOICE work?
For each substance you have chosen, you will receive:
– Current national and international max allowable values
– Chemical and physical information (such as formula, vapor
pressure, melting and boiling points
– Fire prevention information (such as LEL, UEL, flash point,
ignition point)
– Identification numbers (e.g. CAS No., UN No., EC No.)
MEASUREMENT AND PERSONAL PROTECTION TECHNOLOGY
FROM DRÄGER
In addition to substance-specific information, in VOICE you will also
find recommendations for measurement and personal protection
technology that you can order from Dräger.
Example: Search for benzene
Simply enter the substance in the search field:
What information can I find
in VOICE?
ST-11190-2008
All information in this brochure has been compiled to the best of our knowledge. This brochure does not
represent any obligation or warranty. The information and data given in this brochure are subject to technical
revisions and may not always correspond to the current situation. The instructions for use supplied with the
products shall apply exclusively for the use of Dräger products. These are to be read and observed as
carefully as possible before the application of such products.
System overview
D-10206-2010
External air supply
Performance requirements
Performance requirements
Mechanically chemical protective suits for example must be
abrasion-proof, tear-resistant and puncture-resistant. Chemically,
they must have a resistance against the penetration of hazardous
substances.
Performance types of chemical protective suits:
Depending on the resistance, chemical protective suits can be
classified into different performance types. They are subjected to
rigorous testing.
What standard applies to chemical protective suits?
For chemical protective suits – depending on the performance type –
different levels of requirements apply. They are set out in the
following standards:
– EN 943-1: Type 1a, 1b, 1c and 2
– EN 943-2: Type 1a ET and Type 1b ET (for emergency rescue teams)
– EN 14605: Type 3 and 4
– EN ISO13 982-1:2005: Type 5
– EN 13 034:2005: Type 6
Is disposable protective clothing subject to the same high
standards as reusable protective clothing?
No. The standard distinguishes between these two forms.
Mechanical resistance and flame resistance must be significantly
higher for reusable protective suits.
What are the requirements for
chemical protective suits?
Type 1: Gas-tight Type 1a Compressed air breathing
apparatus worn on the inside
Type 1b Compressed air breathing
apparatus worn on the outside
Type 1c Breathing air supply through a
compressed air hose system
Type 2: Not gas-tight Breathing air supply through a
compressed air hose system
Type 3: Liquid-proof
Type 4: Spray-proof
Type 5: Particle protection
Type 6: Limited spray-proof
ST-11289-2008
Materials
Materials
As a rule of thumb: The longer a chemical needs to penetrate
a material the more effective the chemical protection of the
material. Therefore, resistance to permeation is an important
criterion according to EN 943-1 and EN 943-2.
How can I ensure that my chemical suit can withstand a
certain hazardous material?
Before use always check whether the selected suit has sufficient
resistance against the particular hazardous substance. The
manufacturer's resistance list will give the required information.
The test requirements, which the resistance list data are based on,
are significantly stricter than conditions in the workplace.
What makes a good protective material?
Penetration time: a measure of security
To find out how long a material can withstand the penetration of
a particular chemical, the penetration time is measured: How
long does it take for a certain concentration of the chemical to
penetrate from the outside in? This penetration time is one of
the most important core values for the operating time of a
chemical protection suit.
In accordance with DIN EN ISO 6529 test procedures, chemical
protection suits are divided into six classes depending on their
penetration time:
Suit class Penetration time
1 > 10 min
2 > 30 min
3 > 60 min
Suit class Penetration time
4 > 120 min
5 > 240 min
6 > 480 min
D-3579-2010
Labeling
Labeling
Amongst other things, the identification plate inside the suit
provides information about:
– Manufacturer, trade name
– Classification
– Suit size
– Types of performance and the corresponding EN standards
– Operating and maintenance instructions
– Additional certification
Example of a label:
What information does the labeling on a
chemical protective suit provide?
00121815.eps
stay away
from flames
ST-11256-2008
The symbols have the following meanings:
Clothing for protection against radioactive
contamination.
Clothing for protection against infectious agents.
Protection against electrostatic charge in
accordance with EN 1149-1:1995
Clothing for protection against chemicals.
Attention! Follow the instructions for use.
Do not wash!
Do not bleach!
Do not iron!
Do not tumble dry!
Do not dry clean!
Avoid open flames!
Gas-tight materials (I)
Gas-tight materials (I)
D-MEX –
Maximum protection even under severe conditions
– Reusable
– Mechanically extremely strong and resilient yet lightweight and
flexible
– The highest penetration times against industrial chemicals,
warfare agents, etc.
– Does not become brittle in contact with supercooled materials
– Flame retardant and self-extinguishing even in open flames
Himex –
High level of protection for demanding tasks
– Reusable
– Mechanically highly resilient
– High penetration times, for example, for industrial chemicals
– Flame retardant and self-extinguishing
Gas-tight materials (Type 1)
Outer coating
Barrier film
Support fabric
Barrier film
Inner coating
Outer coating
Barrier film
Support fabric
Inner coating
Gas-tight materials (II)
Gas-tight materials (II)
Symex –
Good resistance to acids, alkalis and oils
– Reusable
– Lightweight material
– Highly flexible and resistant to abrasion
Umex –
Particularly suitable when working with chlorine and ammonia
– Reusable
– Lightweight and soft material
– Does not become brittle in contact with supercooled materials
ZYTRON 500 –
High level of protection against various hazardous goods
– Disposable material for work with low mechanical stress
– High level of daily comfort, as flexible and very light
– High penetration times for industrial chemicals and
warfare agents
Gas-tight materials (Type 1)
Outer coating
Support fabric
Inner coating
Outer coating
Support fabric
Inner coating
Outer coating
Support tiles
Inner coating
Liquid- and spray-proof materials
Liquid- and spray-proof materials
PVC –
Good protection against low concentrations of acids and alkalis
– Reusable
– Highly flexible and resistant to tears
– Liquid tight even in strong liquid jets
(e.g. pressure washer)
Spray-tight materials (Type 4)
Liquid-proof materials (Type 3 )
Tyvek®
Polymer layer
Barrier film
Polymer layer
Tyvek®
Polymer layer
Tyvek®
Polymer layer
Outer coating
Support fabric
Inner coating
Tychem F –
Ideal for handling liquids and solids
– Disposable material for work with low mechanical stress
– Good protection against organic and highly concentrated inorganic
hazardous substances
– Particularly low weight
Tychem C –
Ideal for use with infectious agents and acids
– Disposable material for work with low mechanical stress
– Particularly low weight
Flexothane –
Good level of protection against crude oil, machine oil,
kerosene, paint and dust
– Reusable
– Lightweight and flexible
– Water vapor permeable
Accessories
Accessories
Boots and gloves
Protective boots and gloves are necessary for the handling
hazardous materials. If they are not integrated into the suit, you
should look for the following points when making your choice:
– Appropriate safety class for dealing with the particular chemical
– Easy to put on and remove
USEFUL INFORMATION
For hygienic reasons it is advisable to wear cotton gloves.
Over-gloves protect the actual protective glove from mechanical
influences.
Ventilation systems
Using a suit is heavy physical work. Temperature and humidity rise
quickly inside the suit. This increases the risk of heart and
circulatory failure. To lower the temperature in the suit, some suits
have ventilation systems. That means: humid, warm air is extracted
from the suit via a pressure relief valve. The fresh air flow from the
external air supply accelerates evaporation and provides a pleasant
cooling effect.
Comfort vest
Reusable cooling elements that you insert into a comfort vest can
give you real relief, especially during longer missions. They reduce
skin temperature by 3 to 4° C – for one and a half to two hours.
What accessories do I need for a
chemical protective suit?
ST-10071-2008
Care and maintenance
Care and maintenance
In order to be able to rely fully on your protective suit the next
time you use it, after each use you must thoroughly clean it,
maintain it and, where necessary, repair and inspect it. There
are different cleaning methods depending on the degree of
contamination.
Contamination can take different forms:
– Dust and particles remain adhered to the surface of the suit
© Adhesion
– Liquids or gases and vapors are absorbed by the clothing material
© Absorption
– Liquids are deposited on the suit material © Adsorption
How do I maintain and care for my chemical protective suit after
working with hazardous substances?
You have to assume that the chemical protective suit is contaminated.
Therefore, you must decontaminate the suit.
MAINTENANCE AND CARE EQUIPMENT FROM DRÄGER
Dräger provides all the equipment for maintenance and care. For
maintenance and care the following are required:
– Special industrial washing machines
– Cleaning and disinfecting agents
– Drying systems
– Extensive testing equipment to check for functionality and leaks in
accordance with EN 943 or other local requirements – for suits,
masks and compressed breathing apparatus
After use is before use
ST-10043-2008
The right choice
The right choice
1. Which hazardous substances are you exposed to during your work?
– If you know the hazardous substance, you can take tangible
measures to protect yourself. The Dräger VOICE Hazardous
Substances Database lets you know which suit protects against
which hazardous materials and for how long.
– If you do not know the hazardous substance, always assume the
worst case scenario and select the next higher degree of protection.
2. Do you have to wear breathing apparatus during your work?
– If no respiratory protection is needed, simple overalls or other
protective clothing that protect against the respective chemical
agents will be sufficient.
– If you work with filter equipment, it is best to use a suit equipped
with integrated full-face mask or facial sleeve.
– If you need an SCBA, make sure the equipment is comfortable
to wear either over or under your protective suit.
3. What is your work environment like
– A traffic accident requires you to reach in between or handle
sharp-edged objects. A protective suit with a higher mechanical
strength, such as a reusable model, is recommended when your
work environment is unpredictable.
– If damage is unlikely, you can also use a limited-use suit*.
– When working in confined spaces, such as tanks with manholes,
it is best to select a close fitting suit and wear the SCBA over
the suit. Thus the SCBA is easier to remove when passing
through narrow passages.
4. How easily can the pollution caused by the hazardous
substance be removed (decontamination)?
– If the hazardous substance is difficult to remove from surfaces,
you should wear a protective suit with the breathing apparatus
worn on the inside of the suit. By this means you can protect it
from contamination.
5. What are the associated risks of working with the hazardous
substance?
– If it is a very cold hazardous substance such as liquefied gas,
the material of the suit must not become brittle or fracture when
exposed to the cold.
– If the hazardous substance is flammable at ambient temperatures,
the protective suit must be flame-resistant.
– If there is a risk of explosion in the area where the hazardous
substance is leaking, the suit must have the relevant electrostatic
properties.
– If the hazardous substance is a toxic gas, only a gas-tight chemical
protection suit should be used, never a splash-guard suit.
5 questions to obtain the right protective suit
*Limited reusable protective suit
System overview
D-10084-2010
Chemical protective wear
Types of equipment
Types of equipment
Depending on whether the device is closed-circuit or open-
circuit, respiratory apparatus is divided into different types.
Respiratory protective devices at a glance:
When should I use respiratory protection?
Wearing respiratory protection is an additional burden. Therefore,
you should only consider respiratory protection if the limits in your
workplace can be met without any other protective measures.
Wearing respiratory protection can be avoided with the
following protective measures:
– Substitution of the hazardous substance
– Technical solutions, such as exhausts, ventilation measures or
encapsulation
– Organizational measures
How do I select the right respiratory protection for my field of
work?
The guide EN 529 ›;Respiratory protective devices -
Recommendation for selection, use, care and maintenance›;
provides important information at the European level. For Germany,
the professional association regulation 190 (BGR 190) ›;Use of
respiratory protection‹; applies. Within this regulation you can find
information about selecting and using respiratory protection and
any relevant prerequisites.
Open-circuit insulating devices
acting independently of the
surrounding atmosphere
freely portable
Self-
contained
breathing
apparatus
Self-
contained
closed-
circuit
breathing
apparatus
Filtering
face pieces
with
non-separable
filters
Face piece
with
separable
filters
Fresh air
hose unit
Com-
pressed
air
hose unit
with
fan
without
fan
not freely portable
Open-circuit filter devices
acting depending on the
surrounding atmosphere
Respiratory protective devices
What types of respiratory protective
devices are there?
Wearing time specifications
Wearing time specifications
Do you want to use the breathing apparatus daily for more
than 30 minutes? Then first you have to undergo the preventive
medical examination required under convention 26 (BGI 504-26).
In addition, you have to comply with fixed recovery times.
Example: Extract from the BGR 190 (November 2009)
Self-contained Wearing Recovery Uses Shifts
breathing apparatus time time per per
(SCBA) (min) (min) shift week
over 5 kg 60 30 4 4 (2-1-2)
total mass 2 days
1 day rest
2 days
up to 5 kg contingent 10 dependent 5
total mass on function on wearing
time
PLEASE NOTE:
In each country you have to consider other local requirements.
The data in the table apply only to Germany.
What do I have to consider when wearing
respiratory protection for a prolonged period?
ST-3539-2003
Self-contained breathing apparatus
Self-contained breathing apparatus
Self-contained breathing apparatus (SCBA) are freely portable
respirators. They are either worn on the back or on the hip
with an appropriate harness.
Specific requirements for SCBA as a safety device
according to EN 137: :
– Pressure gauge (manometer) that can easily be read from
the wearer's point of view
– Warning device which gives an alarm at a residual pressure of
55 ± 5 bar
EN 137-1: applies to industrial applications
EN 137-2: contains additional requirements for fire fighting
Example: The Dräger PAS Micro breathing apparatus
How long can I use a SCBA in one stretch?
The duration of usage for breathing apparatus is between 10 min
(short-term SCBA) to about 45 minutes (long-term SCBA).
Depending on requirements, you can choose cylinder volume,
pressure, and thus the amount of compressed air, specifically for
your application. In addition, duration of usage depends on your
personal air consumption.
For example:
Compressed air
cylinder: Volume: 3 l
Pressure: 200 bar
Volume of air: about 600 l
average air
consumption: about 40 l/min
Usage time: about 15 min
Full face mask
respirator
Regulator
Medium pressure
line. Connection to
compressed air cylinder
Harness
Compressed air
cylinder
Pressure regulator
Pressure gauge to
monitor the cylinder
pressure
How do I use self-contained breathing
apparatus?
ST-3559-2003
Compressed air hose unit
Compressed air hose unit
A compressed air hose unit is a type of not freely portable
breathing apparatus. That means: By using a compressed air
delivery hose you can supply necessary breathing air from the
outside – either from an external air line or via breathing air
cylinders provided.
Breathing hose
The specifications for compressed air hose units are governed
by EN 14593.
There are three different types of compressed air hose units:
– With control valve
These devices provide a continuous stream of air.
© High air consumption
Use: with stationary air supply
– With normal-pressure regulator
The breathing air is used only for the inhalation cycle.
© Low air consumption
Application: for air supply from compressed air cylinders
– With pressure regulator
The units generate an excess pressure of max. 5 mbar in the
respirator (e.g. in the full face mask). This is to prevent
hazardous substances in the ambient air from entering the mask.
Application: for example, in atmospheres containing substances
that exhibit acute toxicity.
How do I use a compressed
air hose unit?
Respirator (full face in this case)
Metering device (regulator)
Waist belt or harness
(Dräger ABIL series)
Breathing air supply
(via external air line
or compressed air
cylinders with
pressure regulator)
Freely portable or not?
Freely portable or not?
Whether you choose a freely portable or a not freely portable
breathing device, depends on the conditions of use and
intended application. SCBA and compressed air hose units
are both open-circuit devices. They both offer the same
protection against airborne contaminants and lack of oxygen.
What type of equipment you prefer to rely on at work depends on
the conditions of use and intended application.
Self-contained breathing apparatus
Advantage: You can move around freely at work.
Disadvantage: Your breathing air supply is limited.
© Use in tight spaces or for temporary work with respiratory
protection
Compressed air hose unit
Advantage: You have an unlimited supply of breathing air.
Disadvantage: You are severely limited in your range of motion.
© Long-term use, such as extended maintenance and cleaning
work or if the chemical protective suit needs to be ventilated
Which respiratory protection is suitable
for which jobs?
ST-10648-2008
Compressed air cylinders
Compressed air cylinders
IMPORTANT NOTES
To prevent the ingress of moisture and contaminants into the
cylinder, you should never lower the pressure below 2 bar.
Compressed air cylinders must be regularly maintained.
What information does the compressed air cylinder coding
give me?
What are the dangers of the cylinder? What does it contain? The
clearly visible cylinder code, in accordance with EN 1089-3, gives
you this information. A cylinder with a black and white color on its
collar represents a compressed air cylinder. The color coding only
applies to the collar of the cylinder.
A label on the compressed air cylinder provides the following
information:
– Composition of the gas mixture
– Risk and safety phrases
– UN number and name of the gas
– Name of the gas manufacturer together
with address and telephone number
– Certification date
Compressed air cylinders are available with a filling pressure of
200 to 300 bar. The pressure tank is made of steel, aluminum or
carbon fiber composites (CFRP). CFRP cylinder are the lightest
and therefore offer the highest comfort. The pressure tank is
fitted with a shut-off valve. The SCBA's pressure regulator is
connected to this valve.
Design of a carbon fiber cylinder:
What types of compressed air cylinders
are there?
Outer coat
Glass fiber coil
Carbon fiber coil
Aluminum lining
Protexall ® anti-corrosion layer
Cylinder valve
ST-571-2006
Escape equipment
Escape equipment
In your workplace, is there a risk of chemicals suddenly
entering the air? Or of there not being enough oxygen in the
air? Then you should make sure that you always carry an
escape device with you. In an emergency it can save your life,
because it provides you with clean air on the way out.
Escape equipment must meet certain requirements.
These are governed by EN 529.
What types of self-contained escape devices are there?
How do I use escape equipment?
Oxygen self-rescuer
Self-contained compressed air cylinders
(with full face mask or hood)
Insulating devices
for escape purposes
ST-160-2000
KO2 self-rescuer
KO2 self-rescuer
KO2 self-rescuers, or chemical oxygen self-rescuers are
regeneration escape devices to EN 401. The substance of the
chemical cartridge is made of potassium superoxide (KO2).
How it works:
(1) A chlorate starter provides enough oxygen for
the first few minutes, before subsequent reaction starts.
(2) The humidity of the exhaled air (H2O) transforms the KO2
into oxygen (O2) and potassium hydroxide (KOH): KO2 +
H2O © 2 KOH + 1,5 O2 + heat
(3) Potassium hydroxide in turn binds the carbon dioxide
(CO2) in the exhaled air:
KOH + CO2 © K2CO3 + H2O + heat
(4) Excess oxygen escapes through a pressure relief valve
into the ambient air. The resulting heat is dissipated
through a radiator.
How do I use a KO2 self-rescuer?
1. Breath from the starter 2. First exhalation into the breathing bag
KO2 SELF-RESCUERS BY DRÄGER
With Dräger you get KO2 self-rescuers either as a hood variant or
as a variant with a mouthpiece, nose clip and goggles.
3. Inhalation from the breathing bag 4. Exhalation with release of excess
D-17070-2010
D-17071-2010
D-17072-2010
D-17073-2010
Compressed air emergency escape
Compressed air emergency escape
This escape equipment is a compressed air escape device.
Small portable air tanks provide the wearer with fresh air for
10 to 15 minutes – depending on cylinder size. The
requirements for compressed air rescuers are described in
EN 402/EN 1146.
How it works
Fresh air is available from the small compressed
air cylinder either via a hood or a full face mask
with regulator. If the air supply is almost
exhausted, a warning whistle sounds on the
EN1146 device. Thus the user knows that he
must now quickly find a safe environment.
Which escape device gives what advantages?
Compressed air escape device with hood:
– Easy to put on - even by inexperienced users
– Fits regardless of face shape: also suitable for glasses and beards
– Constant flow rate (disadvantage: higher air consumption)
Compressed air escape device with excess pressure and full
face mask:
– High sealing capacity
– Lower air consumption for users who are accustomed to wearing
full face masks
– Allows the wearing protective helmets and ear protection
What are compressed air emergency
escapes?
ST-6008-2007
ST-225-2000
System overview
D-10032-2010
Respiratory protection
Air is life
By the age of 68, you will have breathed in about 300,000 m3 of
air – an enormous amount. For this volume, it is vital that the air that
flows through your lungs is clean. This applies for ambient air just as
much as for air which is supplied to you externally (through a device
or a filter). Externally supplied air is necessary if the ambient
atmosphere contains contaminants, or not enough oxygen. External
air supply includes, for example, air from compressed air cylinders
which are filled with breathing air, or air from external breathing air
pipes.
EXTERNALAIR
S
UPPLY
BREATH
ING
PROTECTION
NOITCETORPYDOB
PLYLY
NOITCETORPYDOBB
BREATA
H
ING
PROTECTION
External air
supply
Head to toe safety
Whether in liquid, solid or gaseous form: chemicals in the air can irritate
the skin, damage the body or enter it via the skin – with potentially
serious consequences for your health. Therefore, you should protect
your skin and that of your employees from hazardous substances in the
workplace: for example using goggles, gloves, boots, aprons, or – the
complete form of body protection – a chemical protective suit. But
what protection is appropriate for which application?
The correct choice of your protective clothing depends on three
factors:
– The chemicals in your workplace
– Your work
– Ambient conditions
EXTERNALAIR
S
UPPLY
BREATH
ING
PROTECTION
NOITCETORPYDOB
EXTERNALAIR
S
UPPLYLPLYLY
BREATA
H
ING
PROTECTION
Chemical
protective wear
When breathing is dangerous
Is the concentration of hazardous substances at your workplace too
high and/or the oxygen content in the ambient air too low? Then you
need respiratory protection. However, wearing respiratory protection
always represents an extra burden on your body. So here is the rule
of thumb: as much protection as necessary and as little weight as
possible.
But how much protection is necessary? The answer to this question
depends on your field of application.
EXTERNALAIR
S
UPPLY
BREATH
ING
PROTECTION
NOITCETORPYDOB
EXTERNALAIR
S
UPPLYLPLYLY
NOITCETORPYDOBB
Respiratory
protection
Introduction to personal
protection technology
HEADQUARTERS
Dräger Safety AG & Co. KGaA
Revalstrasse 1
23560 Lübeck, Germany
www.draeger.com
9046985|11.10-1|MarketingCommunications|GM|PR|infoflip|PrintedinGermany|Chlorine-free–environmentallycompatible|Subjecttomodifications|©2010DrägerwerkAG&Co.KGaA
ST-10002-2008
ST-10002-2008
SUBSIDIARIES
AUSTRALIA
Draeger Safety Pacific Pty. Ltd.
Axxess Corporate Park
Unit 99, 45 Gilby Road
Mt. Waverley Vic 3149
Tel +61 3 92 65 50 00
Fax +61 3 92 65 50 95
CANADA
Draeger Safety Canada Ltd.
7555 Danbro Crescent
Mississauga, Ontario L5N 6P9
Tel +1 905 821 8988
Fax +1 905 821 2565
P. R. CHINA
Beijing Fortune Draeger Safety
Equipment Co., Ltd.
A22 Yu An Rd, B Area,
Tianzhu Airport Industrial Zone,
Shunyi District, Beijing 101300
Tel +86 10 80 49 80 00
Fax +86 10 80 49 80 05
FRANCE
Dräger Safety France SAS
3c route de la Fédération,
BP 80141
67025 Strasbourg Cedex 1
Tel +33 3 88 40 59 29
Fax +33 3 88 40 76 67
MEXICO
Draeger Safety S.A. de C.V.
Av. Peñuelas No. 5
Bodega No. 37
Fraccionamiento Industrial
San Pedrito
Querétaro, Qro México
Tel +52 442 246-1113
Fax +52 442 246-1114
NETHERLANDS
Dräger Safety Nederland B.V.
Edisonstraat 53
2700 AH Zoetermeer
Tel +31 79 344 46 66
Fax +31 79 344 47 90
REP. OF SOUTH AFRICA
Dräger South Africa (Pty) Ltd.
P.O.Box 68601
Bryanston 2021
Tel +27 11 465 99 59
Fax +27 11 465 69 53
SINGAPORE
Draeger Safety Asia Pte Ltd
67 Ayer Rajah Crescent #06-03
Singapore 139950
Tel +65 68 72 92 88
Fax +65 65 12 19 08
SPAIN
Dräger Safety Hispania S.A.
Calle Xaudaró 5
28034 Madrid
Tel +34 91 728 34 00
Fax +34 91 729 48 99
UNITED KINGDOM
Draeger Safety UK Ltd.
Blyth Riverside Business Park
Blyth, Northumberland NE24 4RG
Tel +44 1670 352-891
Fax +44 1670 356-266
USA
Draeger Safety, Inc.
101 Technology Drive
Pittsburgh, PA 15275
Tel +1 412 787 8383
Fax +1 412 787 2207
Tel: +44 (0)191 490 1547
Fax: +44 (0)191 477 5371
Email: northernsales@thorneandderrick.co.uk
Website: www.heattracing.co.uk
www.thorneanderrick.co.uk

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Drager Portable Gas Detection - Introduction To Personal Protection Technology

  • 1. Introduction to personal protection technology HEADQUARTERS Dräger Safety AG & Co. KGaA Revalstrasse 1 23560 Lübeck, Germany www.draeger.com 9046985|11.10-1|MarketingCommunications|GM|PR|infoflip|PrintedinGermany|Chlorine-free–environmentallycompatible|Subjecttomodifications|©2010DrägerwerkAG&Co.KGaA ST-10002-2008 ST-10002-2008 SUBSIDIARIES AUSTRALIA Draeger Safety Pacific Pty. Ltd. Axxess Corporate Park Unit 99, 45 Gilby Road Mt. Waverley Vic 3149 Tel +61 3 92 65 50 00 Fax +61 3 92 65 50 95 CANADA Draeger Safety Canada Ltd. 7555 Danbro Crescent Mississauga, Ontario L5N 6P9 Tel +1 905 821 8988 Fax +1 905 821 2565 P. R. CHINA Beijing Fortune Draeger Safety Equipment Co., Ltd. A22 Yu An Rd, B Area, Tianzhu Airport Industrial Zone, Shunyi District, Beijing 101300 Tel +86 10 80 49 80 00 Fax +86 10 80 49 80 05 FRANCE Dräger Safety France SAS 3c route de la Fédération, BP 80141 67025 Strasbourg Cedex 1 Tel +33 3 88 40 59 29 Fax +33 3 88 40 76 67 MEXICO Draeger Safety S.A. de C.V. Av. Peñuelas No. 5 Bodega No. 37 Fraccionamiento Industrial San Pedrito Querétaro, Qro México Tel +52 442 246-1113 Fax +52 442 246-1114 NETHERLANDS Dräger Safety Nederland B.V. Edisonstraat 53 2700 AH Zoetermeer Tel +31 79 344 46 66 Fax +31 79 344 47 90 REP. OF SOUTH AFRICA Dräger South Africa (Pty) Ltd. P.O.Box 68601 Bryanston 2021 Tel +27 11 465 99 59 Fax +27 11 465 69 53 SINGAPORE Draeger Safety Asia Pte Ltd 67 Ayer Rajah Crescent #06-03 Singapore 139950 Tel +65 68 72 92 88 Fax +65 65 12 19 08 SPAIN Dräger Safety Hispania S.A. Calle Xaudaró 5 28034 Madrid Tel +34 91 728 34 00 Fax +34 91 729 48 99 UNITED KINGDOM Draeger Safety UK Ltd. Blyth Riverside Business Park Blyth, Northumberland NE24 4RG Tel +44 1670 352-891 Fax +44 1670 356-266 USA Draeger Safety, Inc. 101 Technology Drive Pittsburgh, PA 15275 Tel +1 412 787 8383 Fax +1 412 787 2207 Tel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 Email: northernsales@thorneandderrick.co.uk Website: www.heattracing.co.uk www.thorneanderrick.co.uk
  • 2. Our atmosphere Our atmosphere Our atmosphere is composed as follows (in ppm): Composition Gas dry humid Main gases N2 – Nitrogen 780,840 768,543 O2 – Oxygen 209,450 206,152 H2O – Water vapor 0 15 748 Ar – Argon 9,340 9,193 CO2 – Carbon Dioxide 340 335 Trace gases How does a lack of oxygen come about? When inert gas flows into the atmosphere, it displaces the oxygen. Since roughly only one-fifth of the atmosphere is oxygen, the oxygen concentration is only reduced by one-fifth of the concentration of inert gas. Danger of inertization Industrial firms mainly use liquid nitrogen (- 196 °C). If it evaporates this can rapidly lead to a lack of oxygen. If nitrogen in the ambient air reaches 10%, the concentration of oxygen decreases by 2%. The normal atmosphere is only made up of about 21 % O2. If the breathing air does not have enough oxygen, it can be life- threatening. Especially dangerous: You cannot detect a lack of oxygen with your nose. Lack of oxygen causes the following symptoms: oxygen- oxygen- concentration partial pressure in vol % in hPa Symptoms < 17 < 170 tendency towards danger from lack of oxygen 11 to 14 110 to 140 unnoticeable reduction in physical and mental capabilities 8 to 11 80 to 110 possibility of unconsciousness without warning after a certain period of time 6 to 8 60 to 80 unconsciousness in a few minutes (resuscitation possible if initiated immediately) < 6 < 60 immediate loss of consciousness When does air become dangerous?
  • 3. Contaminants Contaminants In general terms, contaminants means substances or mixtures of substances which are harmful to people, animals, plants, organisms, and whole ecosystems. According to the German Ordinance on Hazardous Substances, it is not only pure substances that are classed as contaminants, but also mixtures, preparations or products. In principle, contaminants can be divided into two groups: – natural (e.g. hydrogen cyanide in bitter almonds, mineral dust) – synthetic, which have been created by man (e.g. vehicle exhaust gases, industrial fumes) When do contaminants become dangerous? If you get contaminants in your body they can cause illness. How the contaminants work depends on their respective characteristics and their interaction with the human body. GAS MEASUREMENT AND WARNING DEVICES FROM DRÄGER In order to simply and rapidly detect dangers from flammable and toxic gases, Dräger offers a wide selection of gas measurement and warning devices for the widest range of uses. You can find more detailed information in the Dräger brochure ›Introduction to portable gas measurement technology‹ (order number German: 90 46 554, English: 90 46 736) and on the Dräger website. Or you can simply ask your local Dräger representative. What are contaminants? ST-9701-2008
  • 4. Impact categories of contaminants Impact categories of contaminants Contaminants can enter the body in three different ways: – inhalation: via the respiratory tracts – orally: through the mouth (mostly when swallowing) – dermally: via the skin How can a risk be recognized? The ›Globally Harmonized System of Classification and Labeling of Chemicals‹ (GHS) internationally prescribes hazard communications elements for the uniform identification of hazardous substances, mixtures and products. Examples of pictograms: Acute toxicity Corrosive/irritant How do contaminants work? Roughly speaking, three chronological impact categories can be differentiated: Hyper-acute © leads to death in a relatively short time Acute © works rapidly (e.g. poisoning, cauterization, irritation, burns after explosions) Chronic © longer duration of effect, which leads to chronic genetic changes (tumors, deformities) or to long-term poisoning with damage to organs (liver, lungs, kidney) How do contaminants get into the body? D-3804-2010
  • 5. Hazardous substances in the workplace Hazardous substances in the workplace Are you sure that air in a certain workplace or working area is free of hazardous substances? Before you get to work, you should undertake a risk analysis to identify the risks and stresses for you and your employees. You can only effectively protect yourself from hazardous substances when you know which substances you are dealing with. How can I protect myself from unclean air? Can I protect myself from hazardous substances in the workplace without respiratory equipment? To limit the risk from hazardous substances you can take the following precautions: – Replace hazardous substances with less dangerous substances (substitution) – Avoid the hazardous substances being released by exhaust air, ventilation technology or encapsulation. – Eliminate intake of hazardous substances by organizational measures What if these measures are ineffective? Or if they can't be implemented? Or if you are not entirely certain that there is no danger left in the air? Then you should definitely take extra safety precautions, such as respiratory or body protection. Employee safety is obligatory Employers are duty bound to ensure that ambient air, in which employees work, contains sufficient oxygen. In addition, the employer must ensure that the employee's health is not damaged by contaminants. In Germany the threshold limit values (AGW) provided by the Committee on Hazardous Substances (AGS) apply. For other countries local limits apply. ST-2596-2004
  • 6. Using filter devices Using filter devices MASKS AND FILTERS BY DRÄGER You can find out more about masks and filters in the Dräger brochure ›A mask for all occasions‹ (order number German: 90 46 531, English: 90 46 532) and on the Dräger website. Or you can simply ask your local Dräger representative. Is a filter device sufficient to protect against hazardous substances in the workplace? Which protection do I need for which hazardous substance? Hazardous substance Protection (absorbed via the respiratory tract) Dust and smoke Particle filter Gases and vapors Gas filters + masks Particles + gases + vapors Combination filters and masks Lack of oxygen and/or too high con- Closed-circuit or open-circuit centration of hazardous substances respiratory protection That depends on the ambient air and conditions at your workplace. A filter device only offers sufficient protection when certain preconditions exist. If these do not exist, you have to take recourse to closed-circuit or open-circuit respiratory protection. Filter devices may be sufficient when: – Oxygen content in ambient air is: min. 17 vol % (with CO filters: min 19 vol %) – The type of hazardous substance is known, and there is a filter material for it – The concentration of the hazardous substance is within the permitted limits for the application of filter devices Filter devices are not sufficient when: – There is a risk that the hazard may change (e.g. poorly ventilated container, tanks, tunnels, ships) – The hazardous substances have low warning characteristics (smell, taste) – The concentrations of hazardous substances are immediately dangerous to life or well-being – The hazardous substance is not retained by the filter material ST-6752002
  • 7. Generating external breathing air Generating external breathing air Is the concentration of hazardous substances at your workplace too high and/or the oxygen content too low to protect your employees with filtering respiratory protection? Then you have to take recourse to open-circuit respiratory protection. This air is pure External air can be provided in two different ways: – from a compressed air supply: directly via a compressor or compressed air network (pressure range 7 to 10 bar) – from compressed air cylinders (nominal filling pressure max 300 bar) How will the breathing air be extracted for open-circuit respiratory protection? Using compressors (mobile or stationary), external air is compressed for the direct compressed air supply or to fill the compressed air cylinder. Separators and filters in the compressor ensure that the air is cleaned. Compressor design Sound insulation Compressor block Automatic condensate drainage Control Filter monitor Filter system Filling panel Filter with oil and Water separator ST-564-2004 ST-1074-2008
  • 8. Max. allowable values for external breathing air Max. allowable values for external breathing air Whether exhaust gases and water in external air or lubricants from the compressor: When creating breathing air, you can never completely remove all impurities. For the quality of the breathing air to comply with the requirements of EN 12021, you must check it every 6 months in accordance with BGR 190. This does not just depend on the accuracy of the methods. The detection limits of the methods must also be within the required permitted values. How can I guarantee the quality of external breathing air? Limiting values for impurities of external breathing air according to EN 12021: – Lubricants (droplets or mist): 0.5 mg/m3 – Carbon dioxide content: 500 ppm – Carbon monoxide content: 15 ppm – Water content*: 50 mg/m3 (at a nominal pressure of 40 to 200 bar) or 35 mg/m3 (at a nominal pressure greater than 200 bar) (European reference condition: 1 bar absolute, 20 °C – Published 2010) How can I ensure that external breathing air is pure? Compliance with limiting values for carbon monoxide, carbon dioxide and water: With established Dräger tubes you have a simple test system on hand – both for low and high pressure areas. By this means you can quickly and comfortably check, on site, whether the max. allowable values are complied with. Compliance with max. allowable values for lubricants: You can check if max. allowable values are complied with for lubricants using the Dräger Impactor. By this means you can measure synthetic oils, regardless of their kind and viscosity. * The current draft of EN 12021 (issued July 2010) specifies various max. allowable values for water content for the low pressure range of 5 to 30 bar. D-1241-2009
  • 9. Dräger VOICE Dräger VOICE With the increasing technological orientation of our society, the number of different hazardous substances and therefore the risk to humans also increases – in the environment and also at work. But what are the right protective measures that your company needs to take and for which hazardous substance? Dräger VOICE provides you with the compre- hensive information you need for your safety. Quick, compre- hensive and accessible at any time. What is VOICE? VOICE is a comprehensive online database of constantly updated information on more than 1,700 hazardous substances and 11,500 synonyms. Within seconds, it makes a link between hazardous substance, measuring options and protective equipment. For added security, you also get advice on how to handle the recommended equipment properly. VOICE ONLINE The hazardous substance database can be found on the Dräger website at www.draeger.com/voice This is a voice you can trust
  • 10. How does VOICE work? How does VOICE work? For each substance you have chosen, you will receive: – Current national and international max allowable values – Chemical and physical information (such as formula, vapor pressure, melting and boiling points – Fire prevention information (such as LEL, UEL, flash point, ignition point) – Identification numbers (e.g. CAS No., UN No., EC No.) MEASUREMENT AND PERSONAL PROTECTION TECHNOLOGY FROM DRÄGER In addition to substance-specific information, in VOICE you will also find recommendations for measurement and personal protection technology that you can order from Dräger. Example: Search for benzene Simply enter the substance in the search field: What information can I find in VOICE? ST-11190-2008 All information in this brochure has been compiled to the best of our knowledge. This brochure does not represent any obligation or warranty. The information and data given in this brochure are subject to technical revisions and may not always correspond to the current situation. The instructions for use supplied with the products shall apply exclusively for the use of Dräger products. These are to be read and observed as carefully as possible before the application of such products.
  • 12. Performance requirements Performance requirements Mechanically chemical protective suits for example must be abrasion-proof, tear-resistant and puncture-resistant. Chemically, they must have a resistance against the penetration of hazardous substances. Performance types of chemical protective suits: Depending on the resistance, chemical protective suits can be classified into different performance types. They are subjected to rigorous testing. What standard applies to chemical protective suits? For chemical protective suits – depending on the performance type – different levels of requirements apply. They are set out in the following standards: – EN 943-1: Type 1a, 1b, 1c and 2 – EN 943-2: Type 1a ET and Type 1b ET (for emergency rescue teams) – EN 14605: Type 3 and 4 – EN ISO13 982-1:2005: Type 5 – EN 13 034:2005: Type 6 Is disposable protective clothing subject to the same high standards as reusable protective clothing? No. The standard distinguishes between these two forms. Mechanical resistance and flame resistance must be significantly higher for reusable protective suits. What are the requirements for chemical protective suits? Type 1: Gas-tight Type 1a Compressed air breathing apparatus worn on the inside Type 1b Compressed air breathing apparatus worn on the outside Type 1c Breathing air supply through a compressed air hose system Type 2: Not gas-tight Breathing air supply through a compressed air hose system Type 3: Liquid-proof Type 4: Spray-proof Type 5: Particle protection Type 6: Limited spray-proof ST-11289-2008
  • 13. Materials Materials As a rule of thumb: The longer a chemical needs to penetrate a material the more effective the chemical protection of the material. Therefore, resistance to permeation is an important criterion according to EN 943-1 and EN 943-2. How can I ensure that my chemical suit can withstand a certain hazardous material? Before use always check whether the selected suit has sufficient resistance against the particular hazardous substance. The manufacturer's resistance list will give the required information. The test requirements, which the resistance list data are based on, are significantly stricter than conditions in the workplace. What makes a good protective material? Penetration time: a measure of security To find out how long a material can withstand the penetration of a particular chemical, the penetration time is measured: How long does it take for a certain concentration of the chemical to penetrate from the outside in? This penetration time is one of the most important core values for the operating time of a chemical protection suit. In accordance with DIN EN ISO 6529 test procedures, chemical protection suits are divided into six classes depending on their penetration time: Suit class Penetration time 1 > 10 min 2 > 30 min 3 > 60 min Suit class Penetration time 4 > 120 min 5 > 240 min 6 > 480 min D-3579-2010
  • 14. Labeling Labeling Amongst other things, the identification plate inside the suit provides information about: – Manufacturer, trade name – Classification – Suit size – Types of performance and the corresponding EN standards – Operating and maintenance instructions – Additional certification Example of a label: What information does the labeling on a chemical protective suit provide? 00121815.eps stay away from flames ST-11256-2008 The symbols have the following meanings: Clothing for protection against radioactive contamination. Clothing for protection against infectious agents. Protection against electrostatic charge in accordance with EN 1149-1:1995 Clothing for protection against chemicals. Attention! Follow the instructions for use. Do not wash! Do not bleach! Do not iron! Do not tumble dry! Do not dry clean! Avoid open flames!
  • 15. Gas-tight materials (I) Gas-tight materials (I) D-MEX – Maximum protection even under severe conditions – Reusable – Mechanically extremely strong and resilient yet lightweight and flexible – The highest penetration times against industrial chemicals, warfare agents, etc. – Does not become brittle in contact with supercooled materials – Flame retardant and self-extinguishing even in open flames Himex – High level of protection for demanding tasks – Reusable – Mechanically highly resilient – High penetration times, for example, for industrial chemicals – Flame retardant and self-extinguishing Gas-tight materials (Type 1) Outer coating Barrier film Support fabric Barrier film Inner coating Outer coating Barrier film Support fabric Inner coating
  • 16. Gas-tight materials (II) Gas-tight materials (II) Symex – Good resistance to acids, alkalis and oils – Reusable – Lightweight material – Highly flexible and resistant to abrasion Umex – Particularly suitable when working with chlorine and ammonia – Reusable – Lightweight and soft material – Does not become brittle in contact with supercooled materials ZYTRON 500 – High level of protection against various hazardous goods – Disposable material for work with low mechanical stress – High level of daily comfort, as flexible and very light – High penetration times for industrial chemicals and warfare agents Gas-tight materials (Type 1) Outer coating Support fabric Inner coating Outer coating Support fabric Inner coating Outer coating Support tiles Inner coating
  • 17. Liquid- and spray-proof materials Liquid- and spray-proof materials PVC – Good protection against low concentrations of acids and alkalis – Reusable – Highly flexible and resistant to tears – Liquid tight even in strong liquid jets (e.g. pressure washer) Spray-tight materials (Type 4) Liquid-proof materials (Type 3 ) Tyvek® Polymer layer Barrier film Polymer layer Tyvek® Polymer layer Tyvek® Polymer layer Outer coating Support fabric Inner coating Tychem F – Ideal for handling liquids and solids – Disposable material for work with low mechanical stress – Good protection against organic and highly concentrated inorganic hazardous substances – Particularly low weight Tychem C – Ideal for use with infectious agents and acids – Disposable material for work with low mechanical stress – Particularly low weight Flexothane – Good level of protection against crude oil, machine oil, kerosene, paint and dust – Reusable – Lightweight and flexible – Water vapor permeable
  • 18. Accessories Accessories Boots and gloves Protective boots and gloves are necessary for the handling hazardous materials. If they are not integrated into the suit, you should look for the following points when making your choice: – Appropriate safety class for dealing with the particular chemical – Easy to put on and remove USEFUL INFORMATION For hygienic reasons it is advisable to wear cotton gloves. Over-gloves protect the actual protective glove from mechanical influences. Ventilation systems Using a suit is heavy physical work. Temperature and humidity rise quickly inside the suit. This increases the risk of heart and circulatory failure. To lower the temperature in the suit, some suits have ventilation systems. That means: humid, warm air is extracted from the suit via a pressure relief valve. The fresh air flow from the external air supply accelerates evaporation and provides a pleasant cooling effect. Comfort vest Reusable cooling elements that you insert into a comfort vest can give you real relief, especially during longer missions. They reduce skin temperature by 3 to 4° C – for one and a half to two hours. What accessories do I need for a chemical protective suit? ST-10071-2008
  • 19. Care and maintenance Care and maintenance In order to be able to rely fully on your protective suit the next time you use it, after each use you must thoroughly clean it, maintain it and, where necessary, repair and inspect it. There are different cleaning methods depending on the degree of contamination. Contamination can take different forms: – Dust and particles remain adhered to the surface of the suit © Adhesion – Liquids or gases and vapors are absorbed by the clothing material © Absorption – Liquids are deposited on the suit material © Adsorption How do I maintain and care for my chemical protective suit after working with hazardous substances? You have to assume that the chemical protective suit is contaminated. Therefore, you must decontaminate the suit. MAINTENANCE AND CARE EQUIPMENT FROM DRÄGER Dräger provides all the equipment for maintenance and care. For maintenance and care the following are required: – Special industrial washing machines – Cleaning and disinfecting agents – Drying systems – Extensive testing equipment to check for functionality and leaks in accordance with EN 943 or other local requirements – for suits, masks and compressed breathing apparatus After use is before use ST-10043-2008
  • 20. The right choice The right choice 1. Which hazardous substances are you exposed to during your work? – If you know the hazardous substance, you can take tangible measures to protect yourself. The Dräger VOICE Hazardous Substances Database lets you know which suit protects against which hazardous materials and for how long. – If you do not know the hazardous substance, always assume the worst case scenario and select the next higher degree of protection. 2. Do you have to wear breathing apparatus during your work? – If no respiratory protection is needed, simple overalls or other protective clothing that protect against the respective chemical agents will be sufficient. – If you work with filter equipment, it is best to use a suit equipped with integrated full-face mask or facial sleeve. – If you need an SCBA, make sure the equipment is comfortable to wear either over or under your protective suit. 3. What is your work environment like – A traffic accident requires you to reach in between or handle sharp-edged objects. A protective suit with a higher mechanical strength, such as a reusable model, is recommended when your work environment is unpredictable. – If damage is unlikely, you can also use a limited-use suit*. – When working in confined spaces, such as tanks with manholes, it is best to select a close fitting suit and wear the SCBA over the suit. Thus the SCBA is easier to remove when passing through narrow passages. 4. How easily can the pollution caused by the hazardous substance be removed (decontamination)? – If the hazardous substance is difficult to remove from surfaces, you should wear a protective suit with the breathing apparatus worn on the inside of the suit. By this means you can protect it from contamination. 5. What are the associated risks of working with the hazardous substance? – If it is a very cold hazardous substance such as liquefied gas, the material of the suit must not become brittle or fracture when exposed to the cold. – If the hazardous substance is flammable at ambient temperatures, the protective suit must be flame-resistant. – If there is a risk of explosion in the area where the hazardous substance is leaking, the suit must have the relevant electrostatic properties. – If the hazardous substance is a toxic gas, only a gas-tight chemical protection suit should be used, never a splash-guard suit. 5 questions to obtain the right protective suit *Limited reusable protective suit
  • 22. Types of equipment Types of equipment Depending on whether the device is closed-circuit or open- circuit, respiratory apparatus is divided into different types. Respiratory protective devices at a glance: When should I use respiratory protection? Wearing respiratory protection is an additional burden. Therefore, you should only consider respiratory protection if the limits in your workplace can be met without any other protective measures. Wearing respiratory protection can be avoided with the following protective measures: – Substitution of the hazardous substance – Technical solutions, such as exhausts, ventilation measures or encapsulation – Organizational measures How do I select the right respiratory protection for my field of work? The guide EN 529 ›;Respiratory protective devices - Recommendation for selection, use, care and maintenance›; provides important information at the European level. For Germany, the professional association regulation 190 (BGR 190) ›;Use of respiratory protection‹; applies. Within this regulation you can find information about selecting and using respiratory protection and any relevant prerequisites. Open-circuit insulating devices acting independently of the surrounding atmosphere freely portable Self- contained breathing apparatus Self- contained closed- circuit breathing apparatus Filtering face pieces with non-separable filters Face piece with separable filters Fresh air hose unit Com- pressed air hose unit with fan without fan not freely portable Open-circuit filter devices acting depending on the surrounding atmosphere Respiratory protective devices What types of respiratory protective devices are there?
  • 23. Wearing time specifications Wearing time specifications Do you want to use the breathing apparatus daily for more than 30 minutes? Then first you have to undergo the preventive medical examination required under convention 26 (BGI 504-26). In addition, you have to comply with fixed recovery times. Example: Extract from the BGR 190 (November 2009) Self-contained Wearing Recovery Uses Shifts breathing apparatus time time per per (SCBA) (min) (min) shift week over 5 kg 60 30 4 4 (2-1-2) total mass 2 days 1 day rest 2 days up to 5 kg contingent 10 dependent 5 total mass on function on wearing time PLEASE NOTE: In each country you have to consider other local requirements. The data in the table apply only to Germany. What do I have to consider when wearing respiratory protection for a prolonged period? ST-3539-2003
  • 24. Self-contained breathing apparatus Self-contained breathing apparatus Self-contained breathing apparatus (SCBA) are freely portable respirators. They are either worn on the back or on the hip with an appropriate harness. Specific requirements for SCBA as a safety device according to EN 137: : – Pressure gauge (manometer) that can easily be read from the wearer's point of view – Warning device which gives an alarm at a residual pressure of 55 ± 5 bar EN 137-1: applies to industrial applications EN 137-2: contains additional requirements for fire fighting Example: The Dräger PAS Micro breathing apparatus How long can I use a SCBA in one stretch? The duration of usage for breathing apparatus is between 10 min (short-term SCBA) to about 45 minutes (long-term SCBA). Depending on requirements, you can choose cylinder volume, pressure, and thus the amount of compressed air, specifically for your application. In addition, duration of usage depends on your personal air consumption. For example: Compressed air cylinder: Volume: 3 l Pressure: 200 bar Volume of air: about 600 l average air consumption: about 40 l/min Usage time: about 15 min Full face mask respirator Regulator Medium pressure line. Connection to compressed air cylinder Harness Compressed air cylinder Pressure regulator Pressure gauge to monitor the cylinder pressure How do I use self-contained breathing apparatus? ST-3559-2003
  • 25. Compressed air hose unit Compressed air hose unit A compressed air hose unit is a type of not freely portable breathing apparatus. That means: By using a compressed air delivery hose you can supply necessary breathing air from the outside – either from an external air line or via breathing air cylinders provided. Breathing hose The specifications for compressed air hose units are governed by EN 14593. There are three different types of compressed air hose units: – With control valve These devices provide a continuous stream of air. © High air consumption Use: with stationary air supply – With normal-pressure regulator The breathing air is used only for the inhalation cycle. © Low air consumption Application: for air supply from compressed air cylinders – With pressure regulator The units generate an excess pressure of max. 5 mbar in the respirator (e.g. in the full face mask). This is to prevent hazardous substances in the ambient air from entering the mask. Application: for example, in atmospheres containing substances that exhibit acute toxicity. How do I use a compressed air hose unit? Respirator (full face in this case) Metering device (regulator) Waist belt or harness (Dräger ABIL series) Breathing air supply (via external air line or compressed air cylinders with pressure regulator)
  • 26. Freely portable or not? Freely portable or not? Whether you choose a freely portable or a not freely portable breathing device, depends on the conditions of use and intended application. SCBA and compressed air hose units are both open-circuit devices. They both offer the same protection against airborne contaminants and lack of oxygen. What type of equipment you prefer to rely on at work depends on the conditions of use and intended application. Self-contained breathing apparatus Advantage: You can move around freely at work. Disadvantage: Your breathing air supply is limited. © Use in tight spaces or for temporary work with respiratory protection Compressed air hose unit Advantage: You have an unlimited supply of breathing air. Disadvantage: You are severely limited in your range of motion. © Long-term use, such as extended maintenance and cleaning work or if the chemical protective suit needs to be ventilated Which respiratory protection is suitable for which jobs? ST-10648-2008
  • 27. Compressed air cylinders Compressed air cylinders IMPORTANT NOTES To prevent the ingress of moisture and contaminants into the cylinder, you should never lower the pressure below 2 bar. Compressed air cylinders must be regularly maintained. What information does the compressed air cylinder coding give me? What are the dangers of the cylinder? What does it contain? The clearly visible cylinder code, in accordance with EN 1089-3, gives you this information. A cylinder with a black and white color on its collar represents a compressed air cylinder. The color coding only applies to the collar of the cylinder. A label on the compressed air cylinder provides the following information: – Composition of the gas mixture – Risk and safety phrases – UN number and name of the gas – Name of the gas manufacturer together with address and telephone number – Certification date Compressed air cylinders are available with a filling pressure of 200 to 300 bar. The pressure tank is made of steel, aluminum or carbon fiber composites (CFRP). CFRP cylinder are the lightest and therefore offer the highest comfort. The pressure tank is fitted with a shut-off valve. The SCBA's pressure regulator is connected to this valve. Design of a carbon fiber cylinder: What types of compressed air cylinders are there? Outer coat Glass fiber coil Carbon fiber coil Aluminum lining Protexall ® anti-corrosion layer Cylinder valve ST-571-2006
  • 28. Escape equipment Escape equipment In your workplace, is there a risk of chemicals suddenly entering the air? Or of there not being enough oxygen in the air? Then you should make sure that you always carry an escape device with you. In an emergency it can save your life, because it provides you with clean air on the way out. Escape equipment must meet certain requirements. These are governed by EN 529. What types of self-contained escape devices are there? How do I use escape equipment? Oxygen self-rescuer Self-contained compressed air cylinders (with full face mask or hood) Insulating devices for escape purposes ST-160-2000
  • 29. KO2 self-rescuer KO2 self-rescuer KO2 self-rescuers, or chemical oxygen self-rescuers are regeneration escape devices to EN 401. The substance of the chemical cartridge is made of potassium superoxide (KO2). How it works: (1) A chlorate starter provides enough oxygen for the first few minutes, before subsequent reaction starts. (2) The humidity of the exhaled air (H2O) transforms the KO2 into oxygen (O2) and potassium hydroxide (KOH): KO2 + H2O © 2 KOH + 1,5 O2 + heat (3) Potassium hydroxide in turn binds the carbon dioxide (CO2) in the exhaled air: KOH + CO2 © K2CO3 + H2O + heat (4) Excess oxygen escapes through a pressure relief valve into the ambient air. The resulting heat is dissipated through a radiator. How do I use a KO2 self-rescuer? 1. Breath from the starter 2. First exhalation into the breathing bag KO2 SELF-RESCUERS BY DRÄGER With Dräger you get KO2 self-rescuers either as a hood variant or as a variant with a mouthpiece, nose clip and goggles. 3. Inhalation from the breathing bag 4. Exhalation with release of excess D-17070-2010 D-17071-2010 D-17072-2010 D-17073-2010
  • 30. Compressed air emergency escape Compressed air emergency escape This escape equipment is a compressed air escape device. Small portable air tanks provide the wearer with fresh air for 10 to 15 minutes – depending on cylinder size. The requirements for compressed air rescuers are described in EN 402/EN 1146. How it works Fresh air is available from the small compressed air cylinder either via a hood or a full face mask with regulator. If the air supply is almost exhausted, a warning whistle sounds on the EN1146 device. Thus the user knows that he must now quickly find a safe environment. Which escape device gives what advantages? Compressed air escape device with hood: – Easy to put on - even by inexperienced users – Fits regardless of face shape: also suitable for glasses and beards – Constant flow rate (disadvantage: higher air consumption) Compressed air escape device with excess pressure and full face mask: – High sealing capacity – Lower air consumption for users who are accustomed to wearing full face masks – Allows the wearing protective helmets and ear protection What are compressed air emergency escapes? ST-6008-2007 ST-225-2000
  • 32. Air is life By the age of 68, you will have breathed in about 300,000 m3 of air – an enormous amount. For this volume, it is vital that the air that flows through your lungs is clean. This applies for ambient air just as much as for air which is supplied to you externally (through a device or a filter). Externally supplied air is necessary if the ambient atmosphere contains contaminants, or not enough oxygen. External air supply includes, for example, air from compressed air cylinders which are filled with breathing air, or air from external breathing air pipes. EXTERNALAIR S UPPLY BREATH ING PROTECTION NOITCETORPYDOB PLYLY NOITCETORPYDOBB BREATA H ING PROTECTION External air supply
  • 33. Head to toe safety Whether in liquid, solid or gaseous form: chemicals in the air can irritate the skin, damage the body or enter it via the skin – with potentially serious consequences for your health. Therefore, you should protect your skin and that of your employees from hazardous substances in the workplace: for example using goggles, gloves, boots, aprons, or – the complete form of body protection – a chemical protective suit. But what protection is appropriate for which application? The correct choice of your protective clothing depends on three factors: – The chemicals in your workplace – Your work – Ambient conditions EXTERNALAIR S UPPLY BREATH ING PROTECTION NOITCETORPYDOB EXTERNALAIR S UPPLYLPLYLY BREATA H ING PROTECTION Chemical protective wear
  • 34. When breathing is dangerous Is the concentration of hazardous substances at your workplace too high and/or the oxygen content in the ambient air too low? Then you need respiratory protection. However, wearing respiratory protection always represents an extra burden on your body. So here is the rule of thumb: as much protection as necessary and as little weight as possible. But how much protection is necessary? The answer to this question depends on your field of application. EXTERNALAIR S UPPLY BREATH ING PROTECTION NOITCETORPYDOB EXTERNALAIR S UPPLYLPLYLY NOITCETORPYDOBB Respiratory protection
  • 35. Introduction to personal protection technology HEADQUARTERS Dräger Safety AG & Co. KGaA Revalstrasse 1 23560 Lübeck, Germany www.draeger.com 9046985|11.10-1|MarketingCommunications|GM|PR|infoflip|PrintedinGermany|Chlorine-free–environmentallycompatible|Subjecttomodifications|©2010DrägerwerkAG&Co.KGaA ST-10002-2008 ST-10002-2008 SUBSIDIARIES AUSTRALIA Draeger Safety Pacific Pty. Ltd. Axxess Corporate Park Unit 99, 45 Gilby Road Mt. Waverley Vic 3149 Tel +61 3 92 65 50 00 Fax +61 3 92 65 50 95 CANADA Draeger Safety Canada Ltd. 7555 Danbro Crescent Mississauga, Ontario L5N 6P9 Tel +1 905 821 8988 Fax +1 905 821 2565 P. R. CHINA Beijing Fortune Draeger Safety Equipment Co., Ltd. A22 Yu An Rd, B Area, Tianzhu Airport Industrial Zone, Shunyi District, Beijing 101300 Tel +86 10 80 49 80 00 Fax +86 10 80 49 80 05 FRANCE Dräger Safety France SAS 3c route de la Fédération, BP 80141 67025 Strasbourg Cedex 1 Tel +33 3 88 40 59 29 Fax +33 3 88 40 76 67 MEXICO Draeger Safety S.A. de C.V. Av. Peñuelas No. 5 Bodega No. 37 Fraccionamiento Industrial San Pedrito Querétaro, Qro México Tel +52 442 246-1113 Fax +52 442 246-1114 NETHERLANDS Dräger Safety Nederland B.V. Edisonstraat 53 2700 AH Zoetermeer Tel +31 79 344 46 66 Fax +31 79 344 47 90 REP. OF SOUTH AFRICA Dräger South Africa (Pty) Ltd. P.O.Box 68601 Bryanston 2021 Tel +27 11 465 99 59 Fax +27 11 465 69 53 SINGAPORE Draeger Safety Asia Pte Ltd 67 Ayer Rajah Crescent #06-03 Singapore 139950 Tel +65 68 72 92 88 Fax +65 65 12 19 08 SPAIN Dräger Safety Hispania S.A. Calle Xaudaró 5 28034 Madrid Tel +34 91 728 34 00 Fax +34 91 729 48 99 UNITED KINGDOM Draeger Safety UK Ltd. Blyth Riverside Business Park Blyth, Northumberland NE24 4RG Tel +44 1670 352-891 Fax +44 1670 356-266 USA Draeger Safety, Inc. 101 Technology Drive Pittsburgh, PA 15275 Tel +1 412 787 8383 Fax +1 412 787 2207 Tel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 Email: northernsales@thorneandderrick.co.uk Website: www.heattracing.co.uk www.thorneanderrick.co.uk