TAG Manufacturing Kick Off Meeting, The Future of Manufacturing

Future Manufacturing Technologies April 7, 2010 Dr. Steven Danyluk Director Manufacturing Research Center Georgia Institute of Technology Manufacturing Research Center Atlanta, GA 30332-0560 www.marc.gatech.edu

The Manufacturing Research Center at GT ,[object Object],[object Object],[object Object]

Snapshot of Georgia Tech ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],IBB MIRC MARC

How Does MARC Work? Industry Funds (70%) Government Funds (20%) Startup Companies Research Results Students/Employees MT Connect Industrial Consortia Gov’t Agency Industry MARC

MARC Technology Clusters ,[object Object],[object Object],[object Object],[object Object],[object Object],Precision Machining ,[object Object],[object Object],[object Object],[object Object],Rapid Prototyping/ Direct Digital Manufacturing ,[object Object],[object Object],[object Object],Sustainable Design and Manufacturing ,[object Object],[object Object],[object Object],[object Object],[object Object],Product and Systems Lifecycle Management Factory Information Systems ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Aerospace Manufacturing ,[object Object]

MARC Objectives ,[object Object],[object Object],[object Object]

Next Generation Material Processing ,[object Object],[object Object],[object Object],[object Object]

PMRC: Nanolubricants for Grinding and Micromachining ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Exfoliated Graphite (Scale Bar=100 mm) M. Alberts, K. Kalaitzidou, and Melkote, S.N., Int. J. Machine Tools & Manufacture , Vol. 49, pp. 966-970, 2009

PMRC: Cavitation Shotless Peening Goal: Develop flexible method/system to engineer compressive residual stress into machined aerospace parts for enhanced fatigue performance Side Panel View: Pumping Unit Inside Machine: Combining Nozzle Sponsor: Boeing/Phantom Works Unpeened: 419.6 HV Peened: 468.2 HV 11.6 % Change (w/o optimization)

PMRC: Laser-Assisted Hard Turning Process ,[object Object],[object Object],[object Object],A. Laser Scanning B. Turning Approach 2 Approach 1 Sponsor: The Timken Company F R F F F C Tool Laser treated surface Laser Beam Tool Feed Direction Beam Scan Direction Beam Scan Direction Laser Beam Laser treated surface F R Tool Feed Direction F F F C Tool Laser treated surface

PMRC: Thin-film Wireless Sensors for Machining Process Monitoring ,[object Object],Sponsor: Boeing/Phantom Works

Manufacturing Process Modeling ,[object Object],[object Object],[object Object],[object Object]

Modeling and Simulation Testbed Complex System Simulation Models Combination of Tools & Models Leading to System-Level Models of Complex Systems Simulation Tools } Descriptive Tools Solvers Assembly Models Factory Tools Work Cells Reliability Dynamic Solver Costs Mechanical/ Fluid Tools CAD Mechanical& Fluid Models FEA Solver System Particulars Hydraulics Requirements

PSLM: Hydraulics Subsystem Simulation Model SysML Model

PSLM: What you can do with a SysML model ... ,[object Object],[object Object],[object Object],[object Object],[object Object],"Vee" model by Forsberg and Mooz, 1992

‘ DNA’ Description of a 2-Spring Physics Model Interconnectedness Shows Dependability http://eislab.gatech.edu/pubs/conferences/2007-incose-is-1-peak-primer/ Governing Equations Analytical Model

Broadly Applicable Technology : Executable SysML Parametrics b. Mini Snowman a. Snowman c. Snowflake d. Mouse g. Robot f. ? e. Cactus Examples of Managing “Model DNA” Using SysML Parametrics a. 2-spring physics model b. Car gas mileage model c. UAV road scanning system model d. Airframe mechanical part model e. 3-year company financial model f. Design verification model (automated test for two Airframe mechanical part models) g. South Florida water mgt. (hydrology) model Panorama Tool by Andy Scott (Undergrad Research Asst.) and Russell Peak (Director, Modeling & Simulation Lab)

Sustainability in Manufacturing ,[object Object],[object Object],[object Object]

SDM: Research Thrust Areas ,[object Object],[object Object],Copyright Georgia Institute of Technology, 2009 Re-X: Reuse, Remanufacturing, Recycling, Recovery, etc. New and innovative approaches and technologies to recover, reuse, recycle products and associated materials Factories of the Future New ideas and designs for “off-the-grid”, all electric, low or carbon neutral factories ,[object Object],[object Object],[object Object],[object Object],Technologies: Materials Processes Parts/Products Users Localities Interactions

SDM: GT-Boeing Factory of the Future Project ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

12/21/09 Source: Bras, Romaniw, et al. 10/2009 www.sdm.gatech.edu “ Object-Oriented Spreadsheet” plus more ... F-86 Wing Section Test Case in SysML Parametrics Comparing Sustainability Metrics for Design Alternatives

SDM: Life Cycle Assessment ,[object Object],[object Object],Bras, B. (1997). "Incorporating Environmental Issues in Product Realization." United Nations Industry and Environment 20 (1-2): 7-13.

Direct Digital Manufacturing ,[object Object],[object Object],[object Object]

Direct Digital Manufacturing of Airfoils ,[object Object],[object Object],[object Object],Objective : DR. SUMAN DAS DIRECT DIGITAL MANUFACTURING LABORATORY Large Area Maskless Photopolymerization (LAMP) Airfoil investment casting process with direct digital manufacturing Cutaway view of Honeywell ICCM design High resolution bitmaps of CAD slices 1- DDM built molds 3 - Casting 4 - Finishing 5 – Zyglo Inspection 6 – Gauging 7 – X-Ray inspection 8 – Shipment 2 - Mold Assembly

Laser-Based Repair Manufacturing of Airfoils ,[object Object],[object Object],[object Object],DR. SUMAN DAS DIRECT DIGITAL MANUFACTURING LABORATORY

Integration of the Internet to Factories ,[object Object],[object Object],[object Object],[object Object]

MTConnect Overview A light-weight protocol used for transferring sensor level data using internet based protocols on the factory floor “ Bringing Manufacturing to the Internet Age” Open Standard

MTConnect ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Summary ,[object Object],[object Object],[object Object]

Future Manufacturing Henrik I Christensen [email_address]

CCC Study ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Manufacturing ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Industry Studies ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Smart Robotic Manufacturing ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Human Robot Interaction ,[object Object],[object Object],[object Object],[object Object],[object Object]

Vision f Manipulation ,[object Object],[object Object],[object Object],[object Object],[object Object]

AeroSpace Robotics ,[object Object],[object Object],[object Object],[object Object],[object Object]

Summary ,[object Object],[object Object],[object Object],[object Object],[object Object]

Innovation at the Interface between Technology & Business Dr. Ron Bohlander Director, Commercial Product Realization Office Georgia Tech Research Institute 404.407.6836 [email_address]

In global competition, is automation … just part of answer?

It's tough to find one product today that's built by one company. It's all about partnership, alliances and affiliation. Today, it's all about strategy and service.” – Tom Koulopoulos

Where does “product” stop & “service” begin? … & how does that affect alliances? Photo courtesy of U.S. Navy

Invention … just part of answer Innovation

TAG Manufacturing Kick Off Meeting, The Future of Manufacturing

Recomendados

Recomendados

Mais conteúdo relacionado

Mais procurados

Mais procurados (16)

Destaque

Destaque (15)

Semelhante a TAG Manufacturing Kick Off Meeting, The Future of Manufacturing

Semelhante a TAG Manufacturing Kick Off Meeting, The Future of Manufacturing (20)

Mais de Melanie Brandt

Mais de Melanie Brandt (20)

TAG Manufacturing Kick Off Meeting, The Future of Manufacturing