1. Spray Nozzle Engineering
www.spraydrysafety.co.nz
SAFER AND SMARTER SPRAY DRY NOZZLES
Concentric Clasp Technology CCT Wear Part Alignment
Improved Hygiene Design Options
Faster Nozzle Changeouts
Longer Component Life
Full Axial Sealing for greater high pressure leakage control
FEA Design For Pressure Compliance
Guarantee
see inside
No-threadGalling
availableWITHALLDRIERCO
NVERSIONS
availableWITHALLDR
IER CONVERSIONS
IMPROVED
HYGIENE
EASIER
CLEANING
FASTER
CHANGEOUTS
NEW CHECK VALVE
DRIP-PRO TECHNOLOGY
OPTIONAL DRIP-PRO™ ANTI-DRIP VALVE
SYSTEM AVAILABLE
Standard Push-Fit
Pressure Bias pat. pend.
Retainer on all sizes
Optional
Threaded
Retainer For
Easier Damage-
Free Component
Removal Of
Process-Adhered
Parts
CLICK & DRY ™
Hi-Flo MINI
Ultimate Damage Resistant Heavy Duty System for Spray Driers
For improved scorched
particle management
2. World's first unique duty dual
seal face featuring robust cap
design protection skirts for
protection against O-ring
Seal groove damage.
A decade of proven
performance.
2 www.spraydrysafety.co.nz
The O-ring is conveniently located in
the disc for easier cap cleaning and
increased Hygiene. This permits a lower
outer-face profile to reduce bearding
(build-up) whilst delivering the added
benefit of greater cap strength at high
pressure.
Protected against impact
damage during operation and
cleaning, the female thread
system protects all vital sealing
and thread forms in the
lance, reducing damage and
replacement costs.
World's first unique heavy-duty dual seal
face protection featuring robust cap
design protection skirts for protection
against O-ring Seal groove damage.
Optional Hi-Flo Check Valve
with replaceable soft seal. Full
flow design is easily removed for
cleaning in one simple action.
Optional spring configuration
to match your opening/closing
pressure requirements.
Lower profile cap system to further
help reduce product build up
(bearding) during longer runs and
increase material strength to meet
compliance codes.
Delivering expected spray
performance in an user friendly
compact design using trusted swirl
geometry in an improved laminar
flow body.
This unique arrangement allows
traditional disc / swirl metering
geometry to remain unchanged,
ensuring continuity in powder
consistency. The internal cap profile
allows a safer assembly and more
hygienic internal cap profile.
Is standard on all Click&Dry™
nozzles for easier cleaning and
reduced impact damage. No more
premature nozzle replacement or
costly lance welding due to thread
binding.
NEW Replaceable Check Valve Sealing Face System means no
internal wear on body. A seal material for all concentrate and
condition types. Eliminates outdated stainless sealing valves
that gives better positive shut off.
Allowing higher pressure capabilities
with NO EXPENSIVE BACK-UP RINGS.
Meets international Sealing Standards
for high pressure Drier operations
preventing O-ring extrusion for high
and low pressure applications.
Unique design assists air flow around
nozzle on the outside and improved
laminar flow on the inside.
Seal-In-Disc™ orifice
Disc System
Ultimate Long life
body system
Unique seal face
protection skirt
Integrated Drip-Pro™
New cap profile design
Compact Hi-Flo Swirl
No Groove cap with
Seal-In-Disc™
User friendly coarse
thread galling resistant
Axial compressive
seal system
Aerodynamic design
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Achieve more with less
A compact, smarter approach to spray drying
Hi-Flo Mini-PF(Push-Fit) withCCT
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Concentric Clasp
Technology (CCT)
CCT system is an axial wear part
alignment system which is not
dependent on tight cap bore
contact of wear parts. Keeping wear
parts concentrically aligned with
cap profile and fluid path. Save time
and money with consistent spray
performance and easy carbide
extraction without breakage.
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3. With the improved CCT Mini cap profiles comes easier cleaning and
maintenance of your spray dry nozzles. The smooth internal profile
of the caps helps to prevent product residue lodged in the thread
crevices.
This reduces the risk of contamination and significantly increase product
life and work efficiency.
Improved cleaning and hygiene
3info@spraynozzle.co.nz
Reduce size
with compact
swirl design
The compact Hi-
Flo Mini swirl design delivers equal flow performance in
comparison to the traditional Maxi thick that many swirl
dryer sites commonly use. The Mini Swirl's compact design
allows for significant size reduction in an overall smaller
nozzle without compromising strength and performance.
Seal-In-Disc™
orifice disc
technology
Seal-In-Disc™ means
safer assembly logic, smoother internal cap profiles for more
hygienic and easier cleaning. No O-ring groove in the nozzle
cap gives more strength in long-running and high pressure
applications ensuring safety & compliance.
The heart of Hi-Flo Mini-PF starts with our long
life compact swirl design
Same superior flow performance in a compact Seal-In-Disc™ technology
CCT Clasp aligns
wear parts
*Without
CCT
Optional
Concentric Clasp Technology (CCT)
New NewOld
TC Armour
Protects wear parts
Total wear part protection
comes standard with CCT
to prevent costly wear part
damage and eliminates
misalignment during
assembly.
Easy Out Clasp
Extract wear parts without damage
With CCT, your precious wear
parts can be removed easily
without the need for impact force
removal, leading to costly carbide
breakage as seen on some systems
in use.
Wear Part Alignment
With Concentric Clasp Technology (CCT)
Improved spray performance means
better particle size and ultimately,
quality powder. Spray performance
is directly related to flow dynamics
through the nozzle.
Awarded by industry for quality improvements, SNE was the first company to
introduce the concept of 'positive-concentricity' to the field of spray dry nozzle
technology. At the heart of this concept is the optional CCT alignment clasp ensuring
all parts are held in total concentricity as they are inserted and assembled into the
nozzle cap.
This state of concentricity is critical for consistent spray quality and performance.
Many other nozzle system without clasp alignment technology, could easily allow
parts to move or mis-align during assembly, thus affecting flow, pressure, spray
performance and ultimately powder quality.
With CCT Assembly Logic, your swirls can only be assembled ONE way - the RIGHT way.
Wear part alignment = Best spray performance.
*Slightly exaggerated for pictorial effect
4. Hi-Flo Mini-PF
One system - more choices
PUSH-FIT line
43.28
87.95
43.28
80.81
43.28
59.56
43.28
52.42
43.28
52.42
Overall Dimensions (mm)
CL-CV-LR-LC
Long run
Drip-pro
CCT
Drip-Pro
CCT
Drip-Pro
Lite
With
CCT
Short
Entry
Level
(No CCT
Clasp)
CL-CV-LR-LC
Concentric Clasp Technology
Long run clasp
CL-CV
CL-CV
Concentric Clasp Technology
No valve
CL-CVLIGHT-LC
CL-CV LITE-LC
Concentric Clasp Technology
Check valve lite
CL-NVEL-NCLEGEND
Cross section Exploded internal parts Caps
EL-NC
Entry level
No alignment clasp
CL-NV
Concentric Clasp Technology
No valve
4 www.spraydrysafety.co.nz
Optional Threaded
Retainer For
Easier Damage-Free
Component Removal Of
Process-Adhered Parts
5. If you're ready for the best
The Drip-Pro™ CCT is a complete nozzle performance
package ready to give you more choices for your
application. Unlike other nozzle systems, the Click&Dry™
Mini comes standard with new robust threads that
use low thread galling stainless material making cross
threading a thing of the past. The Mini Drip-Pro™ CCT
comes complete with the shortest, reliable check valve
nozzle system in the market today.
Or start with more, start with CCT
All of the benefits of the CCT system is now available in
our shortest body configuration. The overall body length
not exceeding 53mm for the most compact installations.
You can start with the basics
The Mini Short Entry Level economically provides all the
basic pressure integrity benefits of the Mini, meeting
these requirements with its compact body.
It is also easy to upgrade the Entry Level Mini for the
added spray performance achievable with Concentric
Clasp Technology - CCT at any time.
Hi-Flo Mini-PF
One system - more choices
Assembly Logic
TC Armour
Easy Out Clasp
Wear Part Alignment
5info@spraynozzle.co.nz
Hi-Flo Mini Drip-Pro™ - CCT
Hi-Flo Mini Short - CCT
Hi-Flo Mini Short - Entry Level
Optional Threaded
Retainer For
Easier Damage-Free
Component Removal Of
Process-Adhered Parts
No-thread Galling
GUARANTEE
For almost a decade, our
Click&Dry™ system was the
first nozzle to utilise low thread
galling technology - available
on both our MINI & MAXI
nozzle system. With our 2 year
guarantee, if you experience
"total thread binding" we will
exchange the old body and cap
for the new replacement parts
absolutely free -
we guarantee it!
6. The only system that can offer safety code compliance, improved hygiene
and safer assembly logic.
6 www.spraydrysafety.co.nz
6Cs of safer spray dry quality
Compliance
Concentricity
Cleanability
Cap Performance
Cross Threading
Check Valve
Compliance
Did you know that spray dry nozzles
are required to comply to pressure
piping codes such as ASME B31.1 and
international O-ring sealing codes,
that will limit many older nozzle
systems still in use. Your nozzle may
be operating in excess of those limits.
The Click&Dry™ Hi-Flo Mini nozzle
was the first spray dry nozzle to
introduce high strength caps 'No-
Gap axial seal' technology - the
true compressive seal that does not
require backing rings and can be
used on high and low pressure dryers
alike.
Concentricity Clasp
Technology
With CCT, parts are always located
correctly every time, and with our
unique clasp system, your precious
wear parts can be aligned for
ultimate spray performance.
With EasyOut clasp, wear parts are
also removed easily without the need
for impact force removal, leading to
carbide breakage as seen on some
systems in use.
Cleanability
The Push-Fit Concentric Clasp
Technology using Seal-In-Disc™
wear parts, gives stronger lower
profile caps that have a smoother
internal finish without internal cap
O-ring grooves. This increases
hygiene and reduce change-out and
cleaning times.
Cross thread resistance
Heavy duty protected female
threaded lance fittings which are
highly resistant to normal impact
damage during lance handling. This
improved design also extends to the
cap itself.
Check Valve Drip-Pro™
Heavy duty Check Valve reduces the
problem of dripping and scorched
particles. Replaceable seals not only
allows a number of sealing options
but its new high flow design runs
longer than previous designs and
is easily removed for cleaning. This
'open-port' design can be run on all
drier types.
Cap performance
With two standard cap profiles to
reduce product build up and with our
improved internal hygiene design,
there is a nozzle to suit every dryer
type.
The 10 facts on spray dry safety
handbook is a new approach to helping
drier owners, operators & OEMs to
identify risks in operations and nozzle
designs used in high pressure spray
drying.
A valuable training guide for all stake
holders. Speak to us today for a free
copy and consultation.
10 Facts of Spray Dry Safety handbook
Downloadable on spraydrysafety.co.nz
7. Stop 'tool to carbide' force contact and costly premature wear part breakage
Our range of 1 or 2-handed
wrenches allows cap tightening or
removal with gloves on during high
pressure lance changes.
The original Click&Dry™ Mult-tool
shown as ''No-Force' separation aid
can also be used in single form to
make change our easy and simple.
With the bench tool, operators can
assemble the clasp and cap securely
in position. The swirl removal tool is
the key to stopping precious wear
part impact damage which can
lead to costly wear part damage
and possible fractures under high
operating pressures.
No carbide contact extraction tool
for nozzles that are heavily soiled
during operation. Stuck wear parts
can be removed with a simple twist
with no damage to expensive carbide
parts allowing your parts to run
natural cycles rather than premature
break.
Our first and most simple press tool.
Soft aluminium pin with short travel
helps loosen parts on low adhesion
applications only.
Wrench Bench mount & Swirl
removal tool
Mult-tool Spanner
Extraction Tool Soft removal tool1
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Our approach to Spray Drying
is simple "help our customers
monitor and reduce wear" we have
monitoring tools such orifice gauges
and training guides to suit all dryer
types and sizes.
Hole Gauge
Tools and accessories
Our latest commitment to making your carbide parts last longer
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7info@spraynozzle.co.nz