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Spray Nozzle Engineering
www.spraydrysafety.co.nz
SAFER AND SMARTER SPRAY DRY NOZZLES
Concentric Clasp Technology CCT Wear Part Alignment
Improved Hygiene Design Options
Faster Nozzle Changeouts
Longer Component Life
Full Axial Sealing for greater high pressure leakage control
FEA Design For Pressure Compliance
Guarantee
see inside
No-threadGalling
availableWITHALLDRIERCO
NVERSIONS
availableWITHALLDR
IER CONVERSIONS
IMPROVED
HYGIENE
EASIER
CLEANING
FASTER
CHANGEOUTS
NEW CHECK VALVE
DRIP-PRO TECHNOLOGY
OPTIONAL DRIP-PRO™ ANTI-DRIP VALVE
SYSTEM AVAILABLE
Standard Push-Fit
Pressure Bias pat. pend.
Retainer on all sizes
Optional
Threaded
Retainer For
Easier Damage-
Free Component
Removal Of
Process-Adhered
Parts
CLICK & DRY ™
Hi-Flo MINI
Ultimate Damage Resistant Heavy Duty System for Spray Driers
For improved scorched
particle management
World's first unique duty dual
seal face featuring robust cap
design protection skirts for
protection against O-ring
Seal groove damage.
A decade of proven
performance.
2 www.spraydrysafety.co.nz
The O-ring is conveniently located in
the disc for easier cap cleaning and
increased Hygiene. This permits a lower
outer-face profile to reduce bearding
(build-up) whilst delivering the added
benefit of greater cap strength at high
pressure.
Protected against impact
damage during operation and
cleaning, the female thread
system protects all vital sealing
and thread forms in the
lance, reducing damage and
replacement costs.
World's first unique heavy-duty dual seal
face protection featuring robust cap
design protection skirts for protection
against O-ring Seal groove damage.
Optional Hi-Flo Check Valve
with replaceable soft seal. Full
flow design is easily removed for
cleaning in one simple action.
Optional spring configuration
to match your opening/closing
pressure requirements.
Lower profile cap system to further
help reduce product build up
(bearding) during longer runs and
increase material strength to meet
compliance codes.
Delivering expected spray
performance in an user friendly
compact design using trusted swirl
geometry in an improved laminar
flow body.
This unique arrangement allows
traditional disc / swirl metering
geometry to remain unchanged,
ensuring continuity in powder
consistency. The internal cap profile
allows a safer assembly and more
hygienic internal cap profile.
Is standard on all Click&Dry™
nozzles for easier cleaning and
reduced impact damage. No more
premature nozzle replacement or
costly lance welding due to thread
binding.
NEW Replaceable Check Valve Sealing Face System means no
internal wear on body. A seal material for all concentrate and
condition types. Eliminates outdated stainless sealing valves
that gives better positive shut off.
Allowing higher pressure capabilities
with NO EXPENSIVE BACK-UP RINGS.
Meets international Sealing Standards
for high pressure Drier operations
preventing O-ring extrusion for high
and low pressure applications.
Unique design assists air flow around
nozzle on the outside and improved
laminar flow on the inside.
Seal-In-Disc™ orifice
Disc System
Ultimate Long life
body system
Unique seal face
protection skirt
Integrated Drip-Pro™
New cap profile design
Compact Hi-Flo Swirl
No Groove cap with
Seal-In-Disc™
User friendly coarse
thread galling resistant
Axial compressive
seal system
Aerodynamic design
2
1
3
5
6
7
8
9
11
4
10
Achieve more with less
A compact, smarter approach to spray drying
Hi-Flo Mini-PF(Push-Fit) withCCT
11
9
4
5
2
1
11
8
NEW
10
7
6
3
Concentric Clasp
Technology (CCT)
CCT system is an axial wear part
alignment system which is not
dependent on tight cap bore
contact of wear parts. Keeping wear
parts concentrically aligned with
cap profile and fluid path. Save time
and money with consistent spray
performance and easy carbide
extraction without breakage.
3
With the improved CCT Mini cap profiles comes easier cleaning and
maintenance of your spray dry nozzles. The smooth internal profile
of the caps helps to prevent product residue lodged in the thread
crevices.
This reduces the risk of contamination and significantly increase product
life and work efficiency.
Improved cleaning and hygiene
3info@spraynozzle.co.nz
Reduce size
with compact
swirl design
The compact Hi-
Flo Mini swirl design delivers equal flow performance in
comparison to the traditional Maxi thick that many swirl
dryer sites commonly use. The Mini Swirl's compact design
allows for significant size reduction in an overall smaller
nozzle without compromising strength and performance.
Seal-In-Disc™
orifice disc
technology
Seal-In-Disc™ means
safer assembly logic, smoother internal cap profiles for more
hygienic and easier cleaning. No O-ring groove in the nozzle
cap gives more strength in long-running and high pressure
applications ensuring safety & compliance.
The heart of Hi-Flo Mini-PF starts with our long
life compact swirl design
Same superior flow performance in a compact Seal-In-Disc™ technology
CCT Clasp aligns
wear parts
*Without
CCT
Optional
Concentric Clasp Technology (CCT)
New NewOld
TC Armour
Protects wear parts
Total wear part protection
comes standard with CCT
to prevent costly wear part
damage and eliminates
misalignment during
assembly.
Easy Out Clasp
Extract wear parts without damage
With CCT, your precious wear
parts can be removed easily
without the need for impact force
removal, leading to costly carbide
breakage as seen on some systems
in use.
Wear Part Alignment
With Concentric Clasp Technology (CCT)
Improved spray performance means
better particle size and ultimately,
quality powder. Spray performance
is directly related to flow dynamics
through the nozzle.
Awarded by industry for quality improvements, SNE was the first company to
introduce the concept of 'positive-concentricity' to the field of spray dry nozzle
technology. At the heart of this concept is the optional CCT alignment clasp ensuring
all parts are held in total concentricity as they are inserted and assembled into the
nozzle cap.
This state of concentricity is critical for consistent spray quality and performance.
Many other nozzle system without clasp alignment technology, could easily allow
parts to move or mis-align during assembly, thus affecting flow, pressure, spray
performance and ultimately powder quality.
With CCT Assembly Logic, your swirls can only be assembled ONE way - the RIGHT way.
Wear part alignment = Best spray performance.
*Slightly exaggerated for pictorial effect
Hi-Flo Mini-PF
One system - more choices
PUSH-FIT line
43.28
87.95
43.28
80.81
43.28
59.56
43.28
52.42
43.28
52.42
Overall Dimensions (mm)
CL-CV-LR-LC
Long run
Drip-pro
CCT
Drip-Pro
CCT
Drip-Pro
Lite
With
CCT
Short
Entry
Level
(No CCT
Clasp)
CL-CV-LR-LC
Concentric Clasp Technology
Long run clasp
CL-CV
CL-CV
Concentric Clasp Technology
No valve
CL-CVLIGHT-LC
CL-CV LITE-LC
Concentric Clasp Technology
Check valve lite
CL-NVEL-NCLEGEND
Cross section Exploded internal parts Caps
EL-NC
Entry level
No alignment clasp
CL-NV
Concentric Clasp Technology
No valve
4 www.spraydrysafety.co.nz
Optional Threaded
Retainer For
Easier Damage-Free
Component Removal Of
Process-Adhered Parts
If you're ready for the best
The Drip-Pro™ CCT is a complete nozzle performance
package ready to give you more choices for your
application. Unlike other nozzle systems, the Click&Dry™
Mini comes standard with new robust threads that
use low thread galling stainless material making cross
threading a thing of the past. The Mini Drip-Pro™ CCT
comes complete with the shortest, reliable check valve
nozzle system in the market today.
Or start with more, start with CCT
All of the benefits of the CCT system is now available in
our shortest body configuration. The overall body length
not exceeding 53mm for the most compact installations.
You can start with the basics
The Mini Short Entry Level economically provides all the
basic pressure integrity benefits of the Mini, meeting
these requirements with its compact body.
It is also easy to upgrade the Entry Level Mini for the
added spray performance achievable with Concentric
Clasp Technology - CCT at any time.
Hi-Flo Mini-PF
One system - more choices
Assembly Logic
TC Armour
Easy Out Clasp
Wear Part Alignment
5info@spraynozzle.co.nz
Hi-Flo Mini Drip-Pro™ - CCT
Hi-Flo Mini Short - CCT
Hi-Flo Mini Short - Entry Level
Optional Threaded
Retainer For
Easier Damage-Free
Component Removal Of
Process-Adhered Parts
No-thread Galling
GUARANTEE
For almost a decade, our
Click&Dry™ system was the
first nozzle to utilise low thread
galling technology - available
on both our MINI & MAXI
nozzle system. With our 2 year
guarantee, if you experience
"total thread binding" we will
exchange the old body and cap
for the new replacement parts
absolutely free -
we guarantee it!
The only system that can offer safety code compliance, improved hygiene
and safer assembly logic.
6 www.spraydrysafety.co.nz
6Cs of safer spray dry quality
Compliance
Concentricity
Cleanability
Cap Performance
Cross Threading
Check Valve
Compliance
Did you know that spray dry nozzles
are required to comply to pressure
piping codes such as ASME B31.1 and
international O-ring sealing codes,
that will limit many older nozzle
systems still in use. Your nozzle may
be operating in excess of those limits.
The Click&Dry™ Hi-Flo Mini nozzle
was the first spray dry nozzle to
introduce high strength caps 'No-
Gap axial seal' technology - the
true compressive seal that does not
require backing rings and can be
used on high and low pressure dryers
alike.
Concentricity Clasp
Technology
With CCT, parts are always located
correctly every time, and with our
unique clasp system, your precious
wear parts can be aligned for
ultimate spray performance.
With EasyOut clasp, wear parts are
also removed easily without the need
for impact force removal, leading to
carbide breakage as seen on some
systems in use.
Cleanability
The Push-Fit Concentric Clasp
Technology using Seal-In-Disc™
wear parts, gives stronger lower
profile caps that have a smoother
internal finish without internal cap
O-ring grooves. This increases
hygiene and reduce change-out and
cleaning times.
Cross thread resistance
Heavy duty protected female
threaded lance fittings which are
highly resistant to normal impact
damage during lance handling. This
improved design also extends to the
cap itself.
Check Valve Drip-Pro™
Heavy duty Check Valve reduces the
problem of dripping and scorched
particles. Replaceable seals not only
allows a number of sealing options
but its new high flow design runs
longer than previous designs and
is easily removed for cleaning. This
'open-port' design can be run on all
drier types.
Cap performance
With two standard cap profiles to
reduce product build up and with our
improved internal hygiene design,
there is a nozzle to suit every dryer
type.
The 10 facts on spray dry safety
handbook is a new approach to helping
drier owners, operators & OEMs to
identify risks in operations and nozzle
designs used in high pressure spray
drying.
A valuable training guide for all stake
holders. Speak to us today for a free
copy and consultation.
10 Facts of Spray Dry Safety handbook
Downloadable on spraydrysafety.co.nz
Stop 'tool to carbide' force contact and costly premature wear part breakage
Our range of 1 or 2-handed
wrenches allows cap tightening or
removal with gloves on during high
pressure lance changes.
The original Click&Dry™ Mult-tool
shown as ''No-Force' separation aid
can also be used in single form to
make change our easy and simple.
With the bench tool, operators can
assemble the clasp and cap securely
in position. The swirl removal tool is
the key to stopping precious wear
part impact damage which can
lead to costly wear part damage
and possible fractures under high
operating pressures.
No carbide contact extraction tool
for nozzles that are heavily soiled
during operation. Stuck wear parts
can be removed with a simple twist
with no damage to expensive carbide
parts allowing your parts to run
natural cycles rather than premature
break.
Our first and most simple press tool.
Soft aluminium pin with short travel
helps loosen parts on low adhesion
applications only.
Wrench Bench mount & Swirl
removal tool
Mult-tool Spanner
Extraction Tool Soft removal tool1
4
2 3
5 6
Our approach to Spray Drying
is simple "help our customers
monitor and reduce wear" we have
monitoring tools such orifice gauges
and training guides to suit all dryer
types and sizes.
Hole Gauge
Tools and accessories
Our latest commitment to making your carbide parts last longer
1
2
5
6
3
4
7info@spraynozzle.co.nz
June 2015 © Spray Nozzle Engineering. All rights reserved. Subject to modifications. Pat & Pat. pend
NEW ZEALAND
Phone	 +64 7 839 6444
Fax	 +64 7 839 6445
Email	sales@spraynozzle.co.nz
AUSTRALIA
Phone	 +61 3 9583 2368
Fax	 +61 3 9585 0218
Email	sales@spraynozzle.com.au
Email	info@spraynozzle.com.au
Web	www.sprayingsolutions.co.nz
Request for other catalogues
CLICK & DRY ™
Smarter & Safer Spray Dry Nozzles
The original Full Axial No Gap seal solution for improved dryer safety
Spray Nozzle Engineering
www.spraydrysafety.co.nz
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PF-Mini v2

  • 1. Spray Nozzle Engineering www.spraydrysafety.co.nz SAFER AND SMARTER SPRAY DRY NOZZLES Concentric Clasp Technology CCT Wear Part Alignment Improved Hygiene Design Options Faster Nozzle Changeouts Longer Component Life Full Axial Sealing for greater high pressure leakage control FEA Design For Pressure Compliance Guarantee see inside No-threadGalling availableWITHALLDRIERCO NVERSIONS availableWITHALLDR IER CONVERSIONS IMPROVED HYGIENE EASIER CLEANING FASTER CHANGEOUTS NEW CHECK VALVE DRIP-PRO TECHNOLOGY OPTIONAL DRIP-PRO™ ANTI-DRIP VALVE SYSTEM AVAILABLE Standard Push-Fit Pressure Bias pat. pend. Retainer on all sizes Optional Threaded Retainer For Easier Damage- Free Component Removal Of Process-Adhered Parts CLICK & DRY ™ Hi-Flo MINI Ultimate Damage Resistant Heavy Duty System for Spray Driers For improved scorched particle management
  • 2. World's first unique duty dual seal face featuring robust cap design protection skirts for protection against O-ring Seal groove damage. A decade of proven performance. 2 www.spraydrysafety.co.nz The O-ring is conveniently located in the disc for easier cap cleaning and increased Hygiene. This permits a lower outer-face profile to reduce bearding (build-up) whilst delivering the added benefit of greater cap strength at high pressure. Protected against impact damage during operation and cleaning, the female thread system protects all vital sealing and thread forms in the lance, reducing damage and replacement costs. World's first unique heavy-duty dual seal face protection featuring robust cap design protection skirts for protection against O-ring Seal groove damage. Optional Hi-Flo Check Valve with replaceable soft seal. Full flow design is easily removed for cleaning in one simple action. Optional spring configuration to match your opening/closing pressure requirements. Lower profile cap system to further help reduce product build up (bearding) during longer runs and increase material strength to meet compliance codes. Delivering expected spray performance in an user friendly compact design using trusted swirl geometry in an improved laminar flow body. This unique arrangement allows traditional disc / swirl metering geometry to remain unchanged, ensuring continuity in powder consistency. The internal cap profile allows a safer assembly and more hygienic internal cap profile. Is standard on all Click&Dry™ nozzles for easier cleaning and reduced impact damage. No more premature nozzle replacement or costly lance welding due to thread binding. NEW Replaceable Check Valve Sealing Face System means no internal wear on body. A seal material for all concentrate and condition types. Eliminates outdated stainless sealing valves that gives better positive shut off. Allowing higher pressure capabilities with NO EXPENSIVE BACK-UP RINGS. Meets international Sealing Standards for high pressure Drier operations preventing O-ring extrusion for high and low pressure applications. Unique design assists air flow around nozzle on the outside and improved laminar flow on the inside. Seal-In-Disc™ orifice Disc System Ultimate Long life body system Unique seal face protection skirt Integrated Drip-Pro™ New cap profile design Compact Hi-Flo Swirl No Groove cap with Seal-In-Disc™ User friendly coarse thread galling resistant Axial compressive seal system Aerodynamic design 2 1 3 5 6 7 8 9 11 4 10 Achieve more with less A compact, smarter approach to spray drying Hi-Flo Mini-PF(Push-Fit) withCCT 11 9 4 5 2 1 11 8 NEW 10 7 6 3 Concentric Clasp Technology (CCT) CCT system is an axial wear part alignment system which is not dependent on tight cap bore contact of wear parts. Keeping wear parts concentrically aligned with cap profile and fluid path. Save time and money with consistent spray performance and easy carbide extraction without breakage. 3
  • 3. With the improved CCT Mini cap profiles comes easier cleaning and maintenance of your spray dry nozzles. The smooth internal profile of the caps helps to prevent product residue lodged in the thread crevices. This reduces the risk of contamination and significantly increase product life and work efficiency. Improved cleaning and hygiene 3info@spraynozzle.co.nz Reduce size with compact swirl design The compact Hi- Flo Mini swirl design delivers equal flow performance in comparison to the traditional Maxi thick that many swirl dryer sites commonly use. The Mini Swirl's compact design allows for significant size reduction in an overall smaller nozzle without compromising strength and performance. Seal-In-Disc™ orifice disc technology Seal-In-Disc™ means safer assembly logic, smoother internal cap profiles for more hygienic and easier cleaning. No O-ring groove in the nozzle cap gives more strength in long-running and high pressure applications ensuring safety & compliance. The heart of Hi-Flo Mini-PF starts with our long life compact swirl design Same superior flow performance in a compact Seal-In-Disc™ technology CCT Clasp aligns wear parts *Without CCT Optional Concentric Clasp Technology (CCT) New NewOld TC Armour Protects wear parts Total wear part protection comes standard with CCT to prevent costly wear part damage and eliminates misalignment during assembly. Easy Out Clasp Extract wear parts without damage With CCT, your precious wear parts can be removed easily without the need for impact force removal, leading to costly carbide breakage as seen on some systems in use. Wear Part Alignment With Concentric Clasp Technology (CCT) Improved spray performance means better particle size and ultimately, quality powder. Spray performance is directly related to flow dynamics through the nozzle. Awarded by industry for quality improvements, SNE was the first company to introduce the concept of 'positive-concentricity' to the field of spray dry nozzle technology. At the heart of this concept is the optional CCT alignment clasp ensuring all parts are held in total concentricity as they are inserted and assembled into the nozzle cap. This state of concentricity is critical for consistent spray quality and performance. Many other nozzle system without clasp alignment technology, could easily allow parts to move or mis-align during assembly, thus affecting flow, pressure, spray performance and ultimately powder quality. With CCT Assembly Logic, your swirls can only be assembled ONE way - the RIGHT way. Wear part alignment = Best spray performance. *Slightly exaggerated for pictorial effect
  • 4. Hi-Flo Mini-PF One system - more choices PUSH-FIT line 43.28 87.95 43.28 80.81 43.28 59.56 43.28 52.42 43.28 52.42 Overall Dimensions (mm) CL-CV-LR-LC Long run Drip-pro CCT Drip-Pro CCT Drip-Pro Lite With CCT Short Entry Level (No CCT Clasp) CL-CV-LR-LC Concentric Clasp Technology Long run clasp CL-CV CL-CV Concentric Clasp Technology No valve CL-CVLIGHT-LC CL-CV LITE-LC Concentric Clasp Technology Check valve lite CL-NVEL-NCLEGEND Cross section Exploded internal parts Caps EL-NC Entry level No alignment clasp CL-NV Concentric Clasp Technology No valve 4 www.spraydrysafety.co.nz Optional Threaded Retainer For Easier Damage-Free Component Removal Of Process-Adhered Parts
  • 5. If you're ready for the best The Drip-Pro™ CCT is a complete nozzle performance package ready to give you more choices for your application. Unlike other nozzle systems, the Click&Dry™ Mini comes standard with new robust threads that use low thread galling stainless material making cross threading a thing of the past. The Mini Drip-Pro™ CCT comes complete with the shortest, reliable check valve nozzle system in the market today. Or start with more, start with CCT All of the benefits of the CCT system is now available in our shortest body configuration. The overall body length not exceeding 53mm for the most compact installations. You can start with the basics The Mini Short Entry Level economically provides all the basic pressure integrity benefits of the Mini, meeting these requirements with its compact body. It is also easy to upgrade the Entry Level Mini for the added spray performance achievable with Concentric Clasp Technology - CCT at any time. Hi-Flo Mini-PF One system - more choices Assembly Logic TC Armour Easy Out Clasp Wear Part Alignment 5info@spraynozzle.co.nz Hi-Flo Mini Drip-Pro™ - CCT Hi-Flo Mini Short - CCT Hi-Flo Mini Short - Entry Level Optional Threaded Retainer For Easier Damage-Free Component Removal Of Process-Adhered Parts No-thread Galling GUARANTEE For almost a decade, our Click&Dry™ system was the first nozzle to utilise low thread galling technology - available on both our MINI & MAXI nozzle system. With our 2 year guarantee, if you experience "total thread binding" we will exchange the old body and cap for the new replacement parts absolutely free - we guarantee it!
  • 6. The only system that can offer safety code compliance, improved hygiene and safer assembly logic. 6 www.spraydrysafety.co.nz 6Cs of safer spray dry quality Compliance Concentricity Cleanability Cap Performance Cross Threading Check Valve Compliance Did you know that spray dry nozzles are required to comply to pressure piping codes such as ASME B31.1 and international O-ring sealing codes, that will limit many older nozzle systems still in use. Your nozzle may be operating in excess of those limits. The Click&Dry™ Hi-Flo Mini nozzle was the first spray dry nozzle to introduce high strength caps 'No- Gap axial seal' technology - the true compressive seal that does not require backing rings and can be used on high and low pressure dryers alike. Concentricity Clasp Technology With CCT, parts are always located correctly every time, and with our unique clasp system, your precious wear parts can be aligned for ultimate spray performance. With EasyOut clasp, wear parts are also removed easily without the need for impact force removal, leading to carbide breakage as seen on some systems in use. Cleanability The Push-Fit Concentric Clasp Technology using Seal-In-Disc™ wear parts, gives stronger lower profile caps that have a smoother internal finish without internal cap O-ring grooves. This increases hygiene and reduce change-out and cleaning times. Cross thread resistance Heavy duty protected female threaded lance fittings which are highly resistant to normal impact damage during lance handling. This improved design also extends to the cap itself. Check Valve Drip-Pro™ Heavy duty Check Valve reduces the problem of dripping and scorched particles. Replaceable seals not only allows a number of sealing options but its new high flow design runs longer than previous designs and is easily removed for cleaning. This 'open-port' design can be run on all drier types. Cap performance With two standard cap profiles to reduce product build up and with our improved internal hygiene design, there is a nozzle to suit every dryer type. The 10 facts on spray dry safety handbook is a new approach to helping drier owners, operators & OEMs to identify risks in operations and nozzle designs used in high pressure spray drying. A valuable training guide for all stake holders. Speak to us today for a free copy and consultation. 10 Facts of Spray Dry Safety handbook Downloadable on spraydrysafety.co.nz
  • 7. Stop 'tool to carbide' force contact and costly premature wear part breakage Our range of 1 or 2-handed wrenches allows cap tightening or removal with gloves on during high pressure lance changes. The original Click&Dry™ Mult-tool shown as ''No-Force' separation aid can also be used in single form to make change our easy and simple. With the bench tool, operators can assemble the clasp and cap securely in position. The swirl removal tool is the key to stopping precious wear part impact damage which can lead to costly wear part damage and possible fractures under high operating pressures. No carbide contact extraction tool for nozzles that are heavily soiled during operation. Stuck wear parts can be removed with a simple twist with no damage to expensive carbide parts allowing your parts to run natural cycles rather than premature break. Our first and most simple press tool. Soft aluminium pin with short travel helps loosen parts on low adhesion applications only. Wrench Bench mount & Swirl removal tool Mult-tool Spanner Extraction Tool Soft removal tool1 4 2 3 5 6 Our approach to Spray Drying is simple "help our customers monitor and reduce wear" we have monitoring tools such orifice gauges and training guides to suit all dryer types and sizes. Hole Gauge Tools and accessories Our latest commitment to making your carbide parts last longer 1 2 5 6 3 4 7info@spraynozzle.co.nz
  • 8. June 2015 © Spray Nozzle Engineering. All rights reserved. Subject to modifications. Pat & Pat. pend NEW ZEALAND Phone +64 7 839 6444 Fax +64 7 839 6445 Email sales@spraynozzle.co.nz AUSTRALIA Phone +61 3 9583 2368 Fax +61 3 9585 0218 Email sales@spraynozzle.com.au Email info@spraynozzle.com.au Web www.sprayingsolutions.co.nz Request for other catalogues CLICK & DRY ™ Smarter & Safer Spray Dry Nozzles The original Full Axial No Gap seal solution for improved dryer safety Spray Nozzle Engineering www.spraydrysafety.co.nz DISTRIBUTED BY: