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PAST TO FUTURE MILLING & BORING TECHNOLOGIES
Setting New Standards
2
1962
· Foundation of Talleres Soraluce
1962 >>1970
· Production of radial drilling machines
1966 >> 1988
· Production of special
machines – transfer machines
1966
1962
1971 >> 1988
· Production of
boring machines
1971
1984 >> 1988
· Manufacture of
machining centres
1984
1988
· Production of first
milling machines
1988
1983
· Constitution of Debako –
regional industrial group
(later DANOBATGROUP)
1983
1986
· Foundation of IK4-Ideko
research and development
centre
1986
1989
· Design and production of first
SORALUCE milling machine
1989
3
IN
DEX DANOBATGROUP AND MONDRAGON06
SORALUCE, MILLING AND BORING SPECIALISTS04
OUR VALUES08
SORALUCE MILLING-BORING HEADS14
IK-4 IDEKO AND GOIMEK07
SETTING NEW STANDARDS IN
MILLING-BORING TECHNOLOGY10
T, S, F AND F-MT RANGE18
REFERENCES32
WORLDWIDE PRESENCE34
ORIENTED TO CUSTOMER SECTORS26
SORALUCE GLOBAL SOLUTIONS33
MILLING AND BORING HEAD AND QUILL RANGE16
1991
· Constitution of MONDRAGON Corporation
· BIMATEC-SORALUCE is founded
1999
· SORALUCE FRANCE
is founded
2007
· LAKBER
is founded
2011
· DANOBATGROUP RUSSIA
is founded
1993
· DANOBATGROUP CHINA
is founded
1998
· SORALUCE ITALIA
is founded
2010
· DANOBATGROUP INDIA
is founded
1991 1999 2010 2011
1993 2001 2010
Half a century on, SORALUCE not only continues to grow against the physical backdrop of the banks of the Deba
River, but also continues to transcend its geographical limits through the joint effort of the founders and those who
continue their work, turning this local reality into a globalised success. The SORALUCE brand name, through a wide
network of alliances and subsidiaries, is today present in all five continents and is a world reference point in the
design and production of milling-boring machines.
THE
SATISFACTION
OF A DREAM
COME TRUE
4
SORALUCE, MILLING
and BORING SPECIALISTS
Founded in 1962, SORALUCE is one of the global leaders
in the design and manufacture of advanced technology
and high performance Milling Machines, Milling-Boring
Machines and Machining Centres.
In a world where products are ephemeral and technologies
are continually being outdated, SORALUCE has a
marked technological vocation and pursues precision
and robustness in its machines above all else. A smart
combination of intelligence and creativity built up over
the last 50 years allows SORALUCE to offer competitive
solutions to customers in their respective sectors.
Its commercial activity on the world’s most important and
most demanding Milling-Boring markets such as Germany,
China, Italy, Brazil, India and Russia, is concentrated on
sectors including Railways, Energy (Wind Power, Nuclear,
Gas), Shipbuilding, Construction Machinery and Capital
Goods.
With a staff of 270 people all around the world, SORALUCE
has a turnover of some 100 million euros and almost all
its production is destined to export.
4
TURNOVER (1996-2011)
0
10
20
30
40
50
60
70
100
80
110
90
120
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
(estimate)
PAST TO FUTURE MILLING & BORING TECHNOLOGIES
Setting New Standards
5
The company’s success is based on quality, service,
technological differentiation and its marked international
character.
SORALUCE currently has four assembly plants in Bergara
(Spain) and one Technology Centre in Limburg (Germany).
A brand distinguished by its great reliability, high performance
and advanced technology, SORALUCE offers its customers
solutions geared to productivity and efficiency. More than
2500 milling and boring machines installed around the
world are proof of its commitment to its customers’ results.
SORALUCE is present in 37 countries, through owned
subsidiaries, portfolio companies and local dealers.
5
Workshop Plant no. 4 Workshop Plant no. 3 Workshop Plant no. 2
6
DANOBATGROUP
and MONDRAGON
SORALUCE forms part of DANOBATGROUP, the Machine Tool division of MONDRAGON Corporation, one of the most important
European holding companies. Its production represents 40% of the total Spanish machine tooling market.
The Group´s range of products also includes Grinding machines, Turning machines, Sawing & Drilling machines, Composite
parts and Punching machines.
These wide ranges of products are marketed under two world renowned brands: DANOBAT (Multi Technological Solutions
specialists) and SORALUCE (Milling & Boring specialists).
The DANOBATGROUP employs around 1050 specialists and has an annual turnover of 220 million euros, 85% of which is
attributable to foreign exports.
The DANOBATGROUP owns ten first class production plants in Spain, Germany, the UK and India and commercial offices all
around the world.
TURNOVER MILLION € - MONDRAGON (2010) WORKFORCE - MONDRAGON (2010)
2,730
42,260
1,030
TOTAL: 83,859
INDUSTRIAL
FINANCE
DISTRIBUTION
KNOWLEDGE
37,839
INDUSTRIAL
TURNOVER
FINANCE
Credit from Caja Laboral
DISTRIBUTION
TURNOVER
16.486
8.277
5.712
TOTAL: 15,526
DANOBATGROUP Headquarters MONDRAGON Corporation Headquarters
PAST TO FUTURE MILLING & BORING TECHNOLOGIES
Setting New Standards
7
IK4-IDEKO
and GOIMEK
IK4-Ideko
Conscious of the need to develop and innovate its products if it is to remain a market leader for Boring-Milling Machines, SORALUCE
is backed by IK4-Ideko, the only Spanish Research and Development Centre dedicated exclusively to Machine Tools, which belongs
to DANOBATGROUP.
SORALUCE subjects all its components and machines to constant development at the IK4-Ideko Technology Centre. This ensures that
the design of its products and productivity can be continually improved and adapted to the latest technological innovations.
GOIMEK
GOIMEK is DANOBATGROUP’s high-precision machining workshop, mainly dedicated to machining the group’s large-sized key
components.
The workshop, located in the vicinity of the assembly plants, has state-of-the-art machining facilities: gantry milling machines, travelling
column milling machines, double column surface grinding machines with tangential and universal wheelheads, measuring machines
in air-conditioned areas, painting cabinets, etc. It guarantees high precision supply of assembly components to the companies in the
Group.
IK4-Ideko facilities
Goimek facilities
Ultra-precision laboratory at IK4-Ideko
Workshop at Goimek
8
Reliability
SORALUCE milling and boring machines are distinguished by their high reliability, provided by:
· Ultra-precision and modern, highly productive resources.
· Assembly process defined and verified with absolute rigor by highly skilled operators.
· Total inspection: All the machines’ structural, head and key components are internally verified.
· Functionality test.
· Running test: machine running during for 125 hours (48 non-stop).
· Continuous improvement process.
and certified by:
· More than 2500 machines installed around the world.
· Fidelity of our clients with repeat purchases > 61%.
· High capacity up-to-date spare part warehouse uptime guaranteed.
Precision
Highest precision of the different elements (heads, machine structural elements, commercial elements, etc) and final
product guaranteed by:
· R&D focused on improvements to the high precision of our machines: Accura Head, Ram Balance, etc.
· High precision manufacturing and measuring machinery.
· Critical components manufactured and verified in-house (bed, column, ram, gears, head bodies, etc).
· Inspection of 100% of the elements assembled in the machine.
· Supplier certification system.
· Assembly elements required with 50% below standard tolerance.
· In-process verification during assembly process protocol.
· In-house manufactured ultra-precision heads.
and certified by:
· Machine tolerances to ISO standards are achieved mechanically (with no electronic compensation).
· Long lasting precision during machine life.
Competitiveness
Highly efficient milling-boring machines qualified by:
· Highly qualified service engineers.
· Minimal downtime during the machine’s working life.
· 70 spare heads available for our customers.
· Productivity levels optimized by Soraluce custom cycles.
· Multi-technological R&D at customer´s service.
· Experiences Aplication Department, ready to implement high productivity solutions for different industrial sectors.
and certified by:
· Assistance in 40 countries.
· Assistance in 24-48 hours.
· Machine availability > 95%-98%.
OUR VALUES
PAST TO FUTURE MILLING & BORING TECHNOLOGIES
Setting New Standards
9
10
Setting NEW STANDARDS
in MILLING-BORING
Technology
SORALUCE has an in-house R+D+I team that materializes
the new developments in milling-boring machines and
milling-boring heads defined together with the customers for
greater market intelligence; real technological innovation at
the service of the customers.
Additionally, for these type of developments and medium-
and long-term research and development, SORALUCE has
the support and knowledge of IK4-Ideko, the only Spanish
Research and Development Centre dedicated exclusively to
Machine Tools.
In a world of constant innovation in milling-boring technology,
SORALUCE constantly seeks an optimum win-win relationship
with its customers. To this regard, SORALUCE provides
technologically advanced solutions, previously tested and
totally guaranteed.
SORALUCE reinvests more than 7% of its net sales in
research and development; technologies and innovations
that differentiate SORALUCE from its competitors. The latest
technologies are utilized to achieve the highest precision and
reliability.
RAM BALANCE
IMPROVED PRECISION IN LARGE WORKING VOLUMES
The Dynamic CNC Ram Balance System, patented by SORALUCE, basically takes care of the geometrical
accuracy –straightness and parallelism- of the ram traverse over the Y and Z axis travels, and is specially
suitable for machines equipped with extensive traverses and a head changing system.
CNC CONTROLLED
The system is driven by a numerically controlled
servomotor. Drive action is measured using a
direct-measuring scale that checks actual system
response. The system is 100% controlled at any
time and in any position and with any head.
DYNAMIC
Configurable compensation values. Tables can be
positioned anywhere in the work area. Works for
any position. Different tables created for different
heads. Real time customised compensation.
BALANCE SYSTEM
The system works in both positive and
negative directions. This means that optimum
compensation can be achieved for a wide variety
of head weights.
RAM
BALANCE
MODULAR
QUILL
ADAPTIVE
CONTROL
ACCURA
HEADS
CUSTOM
CYCLES
EASY
TOOLS
ECO
DESIGN
Servomotor
Vertical Axis
Saddle
Damping
System
Fixed roller
bearings
Loose roller bearings
(one DOF)
Planetary
reductor
Planetary
roller screw
Measuring
system
PAST TO FUTURE MILLING & BORING TECHNOLOGIES
Setting New Standards
11
ADAPTIVE CONTROL
OPTIMUM PERFORMANCE UNDER CONTROL
The current production scenario, unattended machining is becoming more and more
important to continue with the tendency of increasingly cost efficient processes.
SORALUCE Adaptive Control consists of an automatic adjustment of the defined
cutting parameters depending on the real machining situation that is permanently
monitored by the Adaptive Control Algorithm integrated into the CNC of the machine.
This way, when the real working load on the spindle is less than programmed
(less material than expected), the machine can speed up the feed, shortening the
machining time. By contrast, when the working load is higher than programmed
(more material than expected), the machine automatically slows down the feed to
protect the machine and the workpiece.
MODULAR QUILL
MILLING & BORING: FINALLY BOTH CONCEPTS IN A SINGLE MACHINE IS 100% REAL
SORALUCE has redefined the concept of Milling & Boring thanks to its new patent,
unique on the market, for a Quill changing system that helps combine the benefits of
traditional boring machines with the advantages of modern milling machines, all in
one single machine.
The system interchanges the modular quill spindle with the rest of the heads totally
automatically, thus allowing different quill spindles with different diameters and
lengths (Ø 130 - 180 mm / W: 700 - 1000 mm) to be available together with all the
necessary heads to machine any component.
RAM
BALANCE
MODULAR
QUILL
ADAPTIVE
CONTROL
ACCURA
HEADS
CUSTOM
CYCLES
EASY
TOOLS
ECO
DESIGN
RAM
BALANCE
MODULAR
QUILL
ADAPTIVE
CONTROL
ACCURA
HEADS
CUSTOM
CYCLES
EASY
TOOLS
ECO
DESIGN
TRADITIONAL SOLUTION SORALUCE SOLUTION
Long distance from the column to the
spindle nose in automatic heads.
That means:
Short distance between the automatic head and the column.
That means:
Less than 32 kW for the indexing heads.
Most stable solution: up to 46 kW @ S1 with Automatic /
Orthogonal heads; up to 60 kW @ S1 with angular heads.
Need to move the component to
machine one component on 5 faces.
Compact solution: the spindle axis of the indexing head is at the
same distance as the spindle nose of the boring bar.
Machine stopped during quill repairs and
revisions.
Non-stop machining. The machine keeps on running all the time,
even when checking the quill.
Different quill diameters / lengths can be combined in the same
machine.
Full interchangeability with standard heads.
Maximum flexibility thanks to the full Automatic Head & Quill
Changing System.
Spindle signal:
AC controler output:
Limit (set)
Machining:
Overmax
Overmin
100%
>>
>>
12
CUSTOM CYCLES
CUSTOM MADE USER CYCLES
Thanks to its accumulated knowledge of customers’ real needs, SORALUCE
develops and provides specific Custom Made User Cycles to facilitate
programming of repetitive machining operations to be performed on complex
components.
This Custom Cycles pack includes cycles such as:
· Pecking cycles drilling.
· Tapmatic tapping.
· Spiral milling by interpolation.
· Conical milling by interpolation.
· Radius milling by interpolation.
· Chamfer milling by interpolation.
Additionally, SORALUCE incorporates cycles to guarantee the precision of
rotary-travelling tables:
· Compensation of the rotary axis of the table.
· Compensation of the tilting axis of the table.
RAM
BALANCE
MODULAR
QUILL
ADAPTIVE
CONTROL
ACCURA
HEADS
CUSTOM
CYCLES
EASY
TOOLS
ECO
DESIGN
ACCURA HEADS
MORE ACCURACY IN THE WORKING AREA
Thanks to the specific SORALUCE developments, head articulation
positioning deviations have been reduced to a minimum. These allow for
the compensation of head kinematic values and orthogonal position offsets
(M10 functions), for any position in the work area.
Some advantages of the system developed by SORALUCE:
· Calibration for any type of head.
· Calibration for any position in the work area.
· Calibration for any angle, not just orthogonal.
· Offset error compensation due to thermal expansion.
· Distance between different head spindle noses is measured (machines with
automatic head changing system).
· Easy-to-use interface, 100% integrated with HEIDENHAIN iTNC530 HSCI
and SIEMENS 840D SL.
RAM
BALANCE
MODULAR
QUILL
ADAPTIVE
CONTROL
ACCURA
HEADS
CUSTOM
CYCLES
EASY
TOOLS
ECO
DESIGN
PAST TO FUTURE MILLING & BORING TECHNOLOGIES
Setting New Standards
13
ECO-DESIGN
TOWARDS THE GREEN MACHINE
SORALUCE has become the first company in the Machine Tool sector to gain
certification for its Product Design and Development Process Management
System (Eco-Design) in accordance with the ISO 14006 standard. This
standard specifies the requirements to be applied during the design and
development process for improvement of an organisation’s products and
services through an environmental management system.
SORALUCE obtained this Certificate with the re-design of the TR milling
machine model that led to an overall environmental impact reduction of over
18%:
· 11% reduction of consumption during the manufacturing process.
· 16% reduction in electricity consumption during use.
· 21% reduction in lubricant consumption during use.
EASY TOOLS
THE BEST INTEGRATION IN 21ST CENTURY PRODUCTION WORKSHOPS
Increasingly high productivity requirements are demanding the creation of new
tools that maximize machine running time.
This Complete Tool Pack by SORALUCE has been developed to respond to
this requirement with one aim in mind: to make life easier for Production
Managers, Programmers, Maintenance Teams and Machine Operators.
The pack, which runs in a external PC connected by ethernet to the machine,
consists of the following software modules:
· INDEXMILL - Calculates the positioning of each joint to optimize the tool’s
orientation.
· PREVENTIVE MAINTENANCE - Machine maintenance plan management.
· ALARM MODULE - Real time checking of the alarm status.
RAM
BALANCE
MODULAR
QUILL
ADAPTIVE
CONTROL
ACCURA
HEADS
CUSTOM
CYCLES
EASY
TOOLS
ECO
DESIGN
RAM
BALANCE
MODULAR
QUILL
ADAPTIVE
CONTROL
ACCURA
HEADS
CUSTOM
CYCLES
EASY
TOOLS
ECO
DESIGN
14
Design
01 02 03 04AssemblyManufacturing Verification
SORALUCE heads are designed in-
house by an experienced team of
engineers, prioritizing reliability and
precision with respect to other features.
Additionally, Soraluce has its own R&D
head department, for enhanced final
product design. Our own Research
and Development Centre IK4-Ideko
participates in the development of new
head models, calculating rigidity, torque
and permissible power values.
Design and production of heads are
fully integrated; the design department
responds immediately to any questions
arising during production.
Continuous improvement methodology
is applied in order to continually
maintain the highest standards.
The manufacturing process is
conducted in-house, in a state-of-the
art workshop with temperature and
humidity control.
SORALUCE uses ultra-precision
machining centres to achieve
extremely tight tolerances.
Strict in-process quality control of
100% of the components assembled
on the heads.
Soraluce has MMC verification units
in order to guarantee the required
precision values.
Assembly of SORALUCE heads by
highly skilled assembly engineers in
temperature- and humidity-controlled
assembly shops.
Assembly and intermediate and final
verification processes are strictly
defined and rigorously followed.
SORALUCE
MILLING-BORING HEADS
PAST TO FUTURE MILLING & BORING TECHNOLOGIES
Setting New Standards
15
05Running-in
The heads undergo 72 hours of non-
stop testing on specifically designed
test benches to certify the highest
quality standards for the most critical
component of the machine. These
benches are used for testing joint
precision, leak prevention, checking the
temperature of the heads at different
speeds, etc.
An additional 125 hours of running-
in is carried out with the head on the
machine, in order to certify the most
reliable head performance.
06
Final
product
SORALUCE milling-boring heads are
acknowledged as being in a class of their own
thanks to their high reliability.
The broad range of SORALUCE heads
(Universal, Orthogonal, Horizontal, Modular
Quill, Angular, Special, etc) are distinguished
by their precision and high performance,
enabling complex milling, boring, drilling,
reaming and taping operations to be
performed with great accuracy.
16
MILLING and BORING
HEAD and QUILL RANGE
Universal head
37 / 46 kW
2.5º x 2.5º / 1º x 2.5º / 0.001º x 0.001º
3000 / 4000 / 5000 / 6000 rpm
Orthogonal head
37 / 46 kW
1º x 1º / 1º x 0.001º
4000 / 6000 rpm
Automatic angular rotary head
with manual tool change
Fixed horizontal boring head
37 / 46 / 60 kW
3000 / 4000 / 5000 rpm
Modular Quill spindle
· Ø 130 mm, W=700 mm, 46 kW,
2500 / 3000 rpm
· Ø 150 mm, W=1000 mm, 71 kW,
3000 rpm
· Ø 180 mm, W=1000 mm, 71 kW,
2500 rpm
NC facing and boring head
PAST TO FUTURE MILLING & BORING TECHNOLOGIES
Setting New Standards
17
Specific sector / application heads
Automatic head changing system
Soraluce has developed an automatic head changing system with adapter flanges.
The system consists of a specially prepared machine ram and a specific head adapter flange.
Accurate ram and head fitting is achieved by hirth couplings, with each milling head clamped by several hydraulic
clamping cylinders. Fluid and electricity supplies are provided via quick release couplings.
A fully enclosed pick-up station is provided to protect heads from pollution from the machining processes and
the workshop environment during head stocking.
Modular quill changing
Orthogonal head changing
Angular head for Railway
bogie machining
5 Axis continuous head for
Mould and Die and Aeronautics
Angular head for
motor block machining
18
TBED TYPE
MILLING CENTRE
range
HIGHLIGHTS:
· Long-lasting precision, resulting from a strict design and assembly process.
· Optimum stiffness and mechanical stability.
· High stock removal capacity and precision machining in one single machine.
· Customizable machine thanks to a huge variety of heads and options available.
· Complete splash guarding.
· Designed to be compact and ergonomic.
TECHNICAL SPECIFICATIONS:
Characteristics T range
Longitudinal traverse, “X” axis mm 2000 / 2500 / 3500 / 4500 / 5500
Vertical traverse, “Y” axis mm 1000 / 1250 / 1400 / 1800
Cross traverse, “Z” axis mm 1000 / 1200 / 1300
Spindle power kW 24 / 28 / 43
Spindle speed range rpm 4000 / 5000 / 6000
PAST TO FUTURE MILLING & BORING TECHNOLOGIES
Setting New Standards
19
HIGH PERFORMANCE IN
A COMPACT MACHINE
Trange
20
SFIXED TABLE TRAVELLING
COLUMN MILLING CENTRES
range
HIGHLIGHTS:
· High flexibility and high precision finishing machining results.
· High performance and efficiency provided by a high torque direct drive spindle motor.
· A wide range of accessories can be installed in the work area to improve production
capacities.
· Pendulum machining, minimizing non-productive times.
· First class ergonomy and stability with very low foundation cost.
Characteristics S range
Longitudinal traverse, “X” axis mm 2500 ÷ 22500
Vertical traverse, “Y” axis mm 1600 / 2000 / 2600
Cross traverse, “Z” axis mm 1000 / 1200 / 1500
Spindle power kW 43
Spindle speed range rpm 4000 / 5000 / 6000
TECHNICAL SPECIFICATIONS:
PAST TO FUTURE MILLING & BORING TECHNOLOGIES
Setting New Standards
21
ERGONOMIC AND
LARGE CAPACITY
Srange
22
FFLOOR TYPE
MILLING-BORING CENTRES
range
HIGHLIGHTS:
· Accurate and efficient machining results.
· Remarkably versatile - efficiently and precisely customised for any specific
customer need thanks to the wide range of options available.
· Large range of Automatic Heads, Boring heads, Quills and special heads.
· Low gravity centre design in all the range: improved stability and reduced
foundation costs.
Characteristics F range
Longitudinal traverse, “X” axis mm 2500 ÷ 30000
Vertical traverse, “Y” axis mm 1400 ÷ 8000
Cross traverse, “Z” axis mm 1000 ÷ 2900
Spindle power kW 28 ÷ 71
Spindle speed range rpm 4000 / 5000 / 6000
TECHNICAL SPECIFICATIONS:
PAST TO FUTURE MILLING & BORING TECHNOLOGIES
Setting New Standards
23
PRECISION FOR
LARGE DIMENSIONS
Frange
24
HIGHLIGHTS:
· Integration of several processes in one machine: traditional milling machine
operations + turning capabilities for heavy duty components, providing the
possibility of manufacturing complex components in one machine and in one
single setup.
· Flexible working area that can be configured to the customers’ needs with one
or multiple working stations with fixed tables and rotary tables usable for both
milling and turning operations.
· High dynamics: 45 m/min for the X axes and 35 m/min for the Y and Z axes,
with acceleration of 2 m/s2
in each individual axis.
F-MT
Characteristics F range
Longitudinal traverse, “X” axis mm 3000 / 4000 / 5000
Vertical traverse, “Y” axis mm 1600
Cross traverse, “Z” axis mm 1000 / 1300
Spindle power kW 43
Spindle speed range rpm 4000 / 5000 / 6000
range
MILLING
TURNING
CENTRES
TECHNICAL SPECIFICATIONS:
PAST TO FUTURE MILLING & BORING TECHNOLOGIES
Setting New Standards
25
F-MTrange
MULTITASKING
MACHINING
26
CAPITAL
GOODSSORALUCE provides high productive and efficient machines adapted to specific machining operations.
PAST TO FUTURE MILLING & BORING TECHNOLOGIES
Setting New Standards
27
GENERAL
ENGINEERINGSORALUCE machines are remarkably flexible, allowing any specific component to be machined thanks to the wide range of options available.
28
ENERGYHigh precision and high reliability machining results, with a minimum number of part set-ups.
PAST TO FUTURE MILLING & BORING TECHNOLOGIES
Setting New Standards
29
INDUSTRIAL
VEHICLESHighly productive and flexible solutions maximizing productivity.
30
RAILWAYSSORALUCE offers complete solutions for different rail industry components such as bogies, gearboxes, motor blocks, etc.
PAST TO FUTURE MILLING & BORING TECHNOLOGIES
Setting New Standards
31
MOULDS
AND DIESSORALUCE provides high stock removal capacity and high precision finishing results in the mould and die industry.
32
CAPITAL GOODS
BOBST
DIEFFENBACHER
DURMAZLAR
EIFFEL
ERMAKSAN
HEIDELBERG
HERRENKNECHT
LAGUN ARTEA
MANROLAND
MOTOFIL
SCHMID MASCHINENBAU
SCM
SMS MEER
VAN DE WIELE
WÄRTSILA
ZHONGTAI BRIDGE
GENERAL ENGINEERING
BARIN
CIMOLAI
FERRY CAPITAIN
FORMAMETALL
HAKKINEN
JUMBO IND. MECANICA
KINKELE
MECANIQUES TARADELL
MPC SRL
NK ANLAGEN
OMCPR
OSTERKAMP
REPA
RUUKKI
SCHWARZ
VON SCHAEWEN
ENERGY
ANDRITZ
BECKMANN VOLMER
BHEL
ENERCON
GAMESA
GE ENERGY
HELDECO
JIANGSU WENHUI STEEL
LAKBER
NUCLEAR AMRC
SCHLUMBERG
SIEMENS
SIEMPELKAMP
STABLE SERVICES
SUZLON
WEG INDUSTRIES
INDUSTRIAL VEHICLES
ABUS
FEMONT
HYDROMEK
JCB
JOHN DEERE
KOMATSU
KONECRANES
LINDE
LONGGONG
NEW HOLLAND
OCEVI SUD
PEDERTRACTOR
PONSSE
STILL
TECNA 2000
UNITED MOTORS
RAILWAYS
ADIF
ALCAN SINGEN
ALSTOM
BEIJING FEB. 7TH RAILWAY
BOMBARDIER
CAF
CHANGCHUN RAILWAY
CJSC TRANSMASHHOLDING
CNR TANGSHAN RAIL. VEH.
COVASUR
CSR SIFANG LOCOMOTIVE
KRYUROVSKY CAR
LIB
NANJING PUZHEN
SIEMENS
STORK RMO
MOULDS AND DIES
BMC
BMW
BOCAR
BREUNIG
EUROPASTAMPI
GAUKEL
GEOCAM
IMS
MAIER
NUOVA STAME
PROTON
SACMI MOULDS & DIES
SP CONSTRUZIONI STAMPI
VOLVO
WEISS METALLBAU
WULIANGYE GROUP
REFERENCES
PAST TO FUTURE MILLING & BORING TECHNOLOGIES
Setting New Standards
33
SORALUCE
GLOBAL SOLUTIONS
By the customer’s side from the start:
· Local sales service team at your disposal.
· Production process analysis by local product engineers.
· Feasibility analysis.
· Technical & financial studies.
Custom solutions:
· Custom machining solutions.
· Machining process
improvement studies.
· Tooling.
· Fixturing.
· Software.
· Customer part machining
acceptance trials.
Project management:
· Machine set-up & commissioning.
· Personnel training.
· Production assistance.
Together throughout a machine’s life:
· Technical assistance by
local service engineers.
· Telephone support.
· Hotline.
· Service contracts.
· Preventive maintenance.
· Spare part management.
34
WORLDWIDE
PRESENCE
SORALUCE, S.Coop.
Osintxu auzoa
E-20570 BERGARA (Spain)
Tel: +34 943 769 076
Fax: +34 943 765 128
e-mail: soraluce@soraluce.com
www.danobatgroup.com
BIMATEC SORALUCE
Zerspanungstechnologie GmbH
In den Fritzenstücker 13-15
D-65549 LIMBURG (Germany)
Tel: +49 6431 97820
Fax: +49 6431 71102
e-mail: info@bimatec.de
www.bimatec.de
SORALUCE ITALIA S.R.L.
Via Rovigo, 89
I-35042 ESTE - PADOVA (Italy)
Tel: +39 0429 603 001
Fax: +39 0429 615 497
e-mail: soraluce@libero.it
SORALUCE FRANCE, S.A.R.L.
3, Allée Jean Image
77200 Torcy - MARNE LA VALLEE (France)
Tel. +33 1 60 05 02 06
Fax +33 1 60 06 56 47
e-mail: soraluce@club-internet.fr
SORALUCE AMERICA, INC.
5301 E. State Street, Suite 203
Rockford, IL 61108
Tel.: +1-815-315-9261
Fax: +1-312-205-0358
e-mail: sales@soraluce-america.com
PAST TO FUTURE MILLING & BORING TECHNOLOGIES
Setting New Standards
3 5
8
Room 826, Golden Land Building, 32
LiangMaQiao Road. Chaoyang District.
BEIJING P.R.C. 100016 (China)
Tel: +86 10 6467 3639
Fax: +86 10 6467 2119
e-mail: info@danobat.cn
www.danobat.cn
Row House No.21,
Aditya Breeze Park,
Survey No.1, Hissa No. 2,3,4
Mauze Balewadi
PUNE 411 045 (India)
Tel: +91 20 66 094531
e-mail: danobatgroupindia@danobatgroup.com
Ul. Argunovskaya, 3/1
129075 MOSCOW (Russia)
Tel. +7 495 7877445
dgmarketing@mondragon.ru
B-dul Muncil Nr. 14
CLUJ NAPOCA (Romania)
Tel. +4(0) 264 415 485
Fax. +4(0) 264 415 487
Owned subsidiaries
Local dealers
36
This document is not a contract. SORALUCE reserves the right to make changes to all models without prior notice. The illustrations in this catalogue remain the property of SORALUCE. 04/2012
SORALUCE
Osintxuauzoa
P.O.Box90
E-20570BERGARA(Gipuzkoa)Spain
Tel.:+34943769076
Fax:+34943765128
soraluce@soraluce.com
www.danobatgroup.com

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SORALUCE Milling Boring Machines

  • 1. 1 PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards
  • 2. 2 1962 · Foundation of Talleres Soraluce 1962 >>1970 · Production of radial drilling machines 1966 >> 1988 · Production of special machines – transfer machines 1966 1962 1971 >> 1988 · Production of boring machines 1971 1984 >> 1988 · Manufacture of machining centres 1984 1988 · Production of first milling machines 1988 1983 · Constitution of Debako – regional industrial group (later DANOBATGROUP) 1983 1986 · Foundation of IK4-Ideko research and development centre 1986 1989 · Design and production of first SORALUCE milling machine 1989
  • 3. 3 IN DEX DANOBATGROUP AND MONDRAGON06 SORALUCE, MILLING AND BORING SPECIALISTS04 OUR VALUES08 SORALUCE MILLING-BORING HEADS14 IK-4 IDEKO AND GOIMEK07 SETTING NEW STANDARDS IN MILLING-BORING TECHNOLOGY10 T, S, F AND F-MT RANGE18 REFERENCES32 WORLDWIDE PRESENCE34 ORIENTED TO CUSTOMER SECTORS26 SORALUCE GLOBAL SOLUTIONS33 MILLING AND BORING HEAD AND QUILL RANGE16 1991 · Constitution of MONDRAGON Corporation · BIMATEC-SORALUCE is founded 1999 · SORALUCE FRANCE is founded 2007 · LAKBER is founded 2011 · DANOBATGROUP RUSSIA is founded 1993 · DANOBATGROUP CHINA is founded 1998 · SORALUCE ITALIA is founded 2010 · DANOBATGROUP INDIA is founded 1991 1999 2010 2011 1993 2001 2010 Half a century on, SORALUCE not only continues to grow against the physical backdrop of the banks of the Deba River, but also continues to transcend its geographical limits through the joint effort of the founders and those who continue their work, turning this local reality into a globalised success. The SORALUCE brand name, through a wide network of alliances and subsidiaries, is today present in all five continents and is a world reference point in the design and production of milling-boring machines. THE SATISFACTION OF A DREAM COME TRUE
  • 4. 4 SORALUCE, MILLING and BORING SPECIALISTS Founded in 1962, SORALUCE is one of the global leaders in the design and manufacture of advanced technology and high performance Milling Machines, Milling-Boring Machines and Machining Centres. In a world where products are ephemeral and technologies are continually being outdated, SORALUCE has a marked technological vocation and pursues precision and robustness in its machines above all else. A smart combination of intelligence and creativity built up over the last 50 years allows SORALUCE to offer competitive solutions to customers in their respective sectors. Its commercial activity on the world’s most important and most demanding Milling-Boring markets such as Germany, China, Italy, Brazil, India and Russia, is concentrated on sectors including Railways, Energy (Wind Power, Nuclear, Gas), Shipbuilding, Construction Machinery and Capital Goods. With a staff of 270 people all around the world, SORALUCE has a turnover of some 100 million euros and almost all its production is destined to export. 4 TURNOVER (1996-2011) 0 10 20 30 40 50 60 70 100 80 110 90 120 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 (estimate) PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards
  • 5. 5 The company’s success is based on quality, service, technological differentiation and its marked international character. SORALUCE currently has four assembly plants in Bergara (Spain) and one Technology Centre in Limburg (Germany). A brand distinguished by its great reliability, high performance and advanced technology, SORALUCE offers its customers solutions geared to productivity and efficiency. More than 2500 milling and boring machines installed around the world are proof of its commitment to its customers’ results. SORALUCE is present in 37 countries, through owned subsidiaries, portfolio companies and local dealers. 5 Workshop Plant no. 4 Workshop Plant no. 3 Workshop Plant no. 2
  • 6. 6 DANOBATGROUP and MONDRAGON SORALUCE forms part of DANOBATGROUP, the Machine Tool division of MONDRAGON Corporation, one of the most important European holding companies. Its production represents 40% of the total Spanish machine tooling market. The Group´s range of products also includes Grinding machines, Turning machines, Sawing & Drilling machines, Composite parts and Punching machines. These wide ranges of products are marketed under two world renowned brands: DANOBAT (Multi Technological Solutions specialists) and SORALUCE (Milling & Boring specialists). The DANOBATGROUP employs around 1050 specialists and has an annual turnover of 220 million euros, 85% of which is attributable to foreign exports. The DANOBATGROUP owns ten first class production plants in Spain, Germany, the UK and India and commercial offices all around the world. TURNOVER MILLION € - MONDRAGON (2010) WORKFORCE - MONDRAGON (2010) 2,730 42,260 1,030 TOTAL: 83,859 INDUSTRIAL FINANCE DISTRIBUTION KNOWLEDGE 37,839 INDUSTRIAL TURNOVER FINANCE Credit from Caja Laboral DISTRIBUTION TURNOVER 16.486 8.277 5.712 TOTAL: 15,526 DANOBATGROUP Headquarters MONDRAGON Corporation Headquarters PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards
  • 7. 7 IK4-IDEKO and GOIMEK IK4-Ideko Conscious of the need to develop and innovate its products if it is to remain a market leader for Boring-Milling Machines, SORALUCE is backed by IK4-Ideko, the only Spanish Research and Development Centre dedicated exclusively to Machine Tools, which belongs to DANOBATGROUP. SORALUCE subjects all its components and machines to constant development at the IK4-Ideko Technology Centre. This ensures that the design of its products and productivity can be continually improved and adapted to the latest technological innovations. GOIMEK GOIMEK is DANOBATGROUP’s high-precision machining workshop, mainly dedicated to machining the group’s large-sized key components. The workshop, located in the vicinity of the assembly plants, has state-of-the-art machining facilities: gantry milling machines, travelling column milling machines, double column surface grinding machines with tangential and universal wheelheads, measuring machines in air-conditioned areas, painting cabinets, etc. It guarantees high precision supply of assembly components to the companies in the Group. IK4-Ideko facilities Goimek facilities Ultra-precision laboratory at IK4-Ideko Workshop at Goimek
  • 8. 8 Reliability SORALUCE milling and boring machines are distinguished by their high reliability, provided by: · Ultra-precision and modern, highly productive resources. · Assembly process defined and verified with absolute rigor by highly skilled operators. · Total inspection: All the machines’ structural, head and key components are internally verified. · Functionality test. · Running test: machine running during for 125 hours (48 non-stop). · Continuous improvement process. and certified by: · More than 2500 machines installed around the world. · Fidelity of our clients with repeat purchases > 61%. · High capacity up-to-date spare part warehouse uptime guaranteed. Precision Highest precision of the different elements (heads, machine structural elements, commercial elements, etc) and final product guaranteed by: · R&D focused on improvements to the high precision of our machines: Accura Head, Ram Balance, etc. · High precision manufacturing and measuring machinery. · Critical components manufactured and verified in-house (bed, column, ram, gears, head bodies, etc). · Inspection of 100% of the elements assembled in the machine. · Supplier certification system. · Assembly elements required with 50% below standard tolerance. · In-process verification during assembly process protocol. · In-house manufactured ultra-precision heads. and certified by: · Machine tolerances to ISO standards are achieved mechanically (with no electronic compensation). · Long lasting precision during machine life. Competitiveness Highly efficient milling-boring machines qualified by: · Highly qualified service engineers. · Minimal downtime during the machine’s working life. · 70 spare heads available for our customers. · Productivity levels optimized by Soraluce custom cycles. · Multi-technological R&D at customer´s service. · Experiences Aplication Department, ready to implement high productivity solutions for different industrial sectors. and certified by: · Assistance in 40 countries. · Assistance in 24-48 hours. · Machine availability > 95%-98%. OUR VALUES PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards
  • 9. 9
  • 10. 10 Setting NEW STANDARDS in MILLING-BORING Technology SORALUCE has an in-house R+D+I team that materializes the new developments in milling-boring machines and milling-boring heads defined together with the customers for greater market intelligence; real technological innovation at the service of the customers. Additionally, for these type of developments and medium- and long-term research and development, SORALUCE has the support and knowledge of IK4-Ideko, the only Spanish Research and Development Centre dedicated exclusively to Machine Tools. In a world of constant innovation in milling-boring technology, SORALUCE constantly seeks an optimum win-win relationship with its customers. To this regard, SORALUCE provides technologically advanced solutions, previously tested and totally guaranteed. SORALUCE reinvests more than 7% of its net sales in research and development; technologies and innovations that differentiate SORALUCE from its competitors. The latest technologies are utilized to achieve the highest precision and reliability. RAM BALANCE IMPROVED PRECISION IN LARGE WORKING VOLUMES The Dynamic CNC Ram Balance System, patented by SORALUCE, basically takes care of the geometrical accuracy –straightness and parallelism- of the ram traverse over the Y and Z axis travels, and is specially suitable for machines equipped with extensive traverses and a head changing system. CNC CONTROLLED The system is driven by a numerically controlled servomotor. Drive action is measured using a direct-measuring scale that checks actual system response. The system is 100% controlled at any time and in any position and with any head. DYNAMIC Configurable compensation values. Tables can be positioned anywhere in the work area. Works for any position. Different tables created for different heads. Real time customised compensation. BALANCE SYSTEM The system works in both positive and negative directions. This means that optimum compensation can be achieved for a wide variety of head weights. RAM BALANCE MODULAR QUILL ADAPTIVE CONTROL ACCURA HEADS CUSTOM CYCLES EASY TOOLS ECO DESIGN Servomotor Vertical Axis Saddle Damping System Fixed roller bearings Loose roller bearings (one DOF) Planetary reductor Planetary roller screw Measuring system PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards
  • 11. 11 ADAPTIVE CONTROL OPTIMUM PERFORMANCE UNDER CONTROL The current production scenario, unattended machining is becoming more and more important to continue with the tendency of increasingly cost efficient processes. SORALUCE Adaptive Control consists of an automatic adjustment of the defined cutting parameters depending on the real machining situation that is permanently monitored by the Adaptive Control Algorithm integrated into the CNC of the machine. This way, when the real working load on the spindle is less than programmed (less material than expected), the machine can speed up the feed, shortening the machining time. By contrast, when the working load is higher than programmed (more material than expected), the machine automatically slows down the feed to protect the machine and the workpiece. MODULAR QUILL MILLING & BORING: FINALLY BOTH CONCEPTS IN A SINGLE MACHINE IS 100% REAL SORALUCE has redefined the concept of Milling & Boring thanks to its new patent, unique on the market, for a Quill changing system that helps combine the benefits of traditional boring machines with the advantages of modern milling machines, all in one single machine. The system interchanges the modular quill spindle with the rest of the heads totally automatically, thus allowing different quill spindles with different diameters and lengths (Ø 130 - 180 mm / W: 700 - 1000 mm) to be available together with all the necessary heads to machine any component. RAM BALANCE MODULAR QUILL ADAPTIVE CONTROL ACCURA HEADS CUSTOM CYCLES EASY TOOLS ECO DESIGN RAM BALANCE MODULAR QUILL ADAPTIVE CONTROL ACCURA HEADS CUSTOM CYCLES EASY TOOLS ECO DESIGN TRADITIONAL SOLUTION SORALUCE SOLUTION Long distance from the column to the spindle nose in automatic heads. That means: Short distance between the automatic head and the column. That means: Less than 32 kW for the indexing heads. Most stable solution: up to 46 kW @ S1 with Automatic / Orthogonal heads; up to 60 kW @ S1 with angular heads. Need to move the component to machine one component on 5 faces. Compact solution: the spindle axis of the indexing head is at the same distance as the spindle nose of the boring bar. Machine stopped during quill repairs and revisions. Non-stop machining. The machine keeps on running all the time, even when checking the quill. Different quill diameters / lengths can be combined in the same machine. Full interchangeability with standard heads. Maximum flexibility thanks to the full Automatic Head & Quill Changing System. Spindle signal: AC controler output: Limit (set) Machining: Overmax Overmin 100% >> >>
  • 12. 12 CUSTOM CYCLES CUSTOM MADE USER CYCLES Thanks to its accumulated knowledge of customers’ real needs, SORALUCE develops and provides specific Custom Made User Cycles to facilitate programming of repetitive machining operations to be performed on complex components. This Custom Cycles pack includes cycles such as: · Pecking cycles drilling. · Tapmatic tapping. · Spiral milling by interpolation. · Conical milling by interpolation. · Radius milling by interpolation. · Chamfer milling by interpolation. Additionally, SORALUCE incorporates cycles to guarantee the precision of rotary-travelling tables: · Compensation of the rotary axis of the table. · Compensation of the tilting axis of the table. RAM BALANCE MODULAR QUILL ADAPTIVE CONTROL ACCURA HEADS CUSTOM CYCLES EASY TOOLS ECO DESIGN ACCURA HEADS MORE ACCURACY IN THE WORKING AREA Thanks to the specific SORALUCE developments, head articulation positioning deviations have been reduced to a minimum. These allow for the compensation of head kinematic values and orthogonal position offsets (M10 functions), for any position in the work area. Some advantages of the system developed by SORALUCE: · Calibration for any type of head. · Calibration for any position in the work area. · Calibration for any angle, not just orthogonal. · Offset error compensation due to thermal expansion. · Distance between different head spindle noses is measured (machines with automatic head changing system). · Easy-to-use interface, 100% integrated with HEIDENHAIN iTNC530 HSCI and SIEMENS 840D SL. RAM BALANCE MODULAR QUILL ADAPTIVE CONTROL ACCURA HEADS CUSTOM CYCLES EASY TOOLS ECO DESIGN PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards
  • 13. 13 ECO-DESIGN TOWARDS THE GREEN MACHINE SORALUCE has become the first company in the Machine Tool sector to gain certification for its Product Design and Development Process Management System (Eco-Design) in accordance with the ISO 14006 standard. This standard specifies the requirements to be applied during the design and development process for improvement of an organisation’s products and services through an environmental management system. SORALUCE obtained this Certificate with the re-design of the TR milling machine model that led to an overall environmental impact reduction of over 18%: · 11% reduction of consumption during the manufacturing process. · 16% reduction in electricity consumption during use. · 21% reduction in lubricant consumption during use. EASY TOOLS THE BEST INTEGRATION IN 21ST CENTURY PRODUCTION WORKSHOPS Increasingly high productivity requirements are demanding the creation of new tools that maximize machine running time. This Complete Tool Pack by SORALUCE has been developed to respond to this requirement with one aim in mind: to make life easier for Production Managers, Programmers, Maintenance Teams and Machine Operators. The pack, which runs in a external PC connected by ethernet to the machine, consists of the following software modules: · INDEXMILL - Calculates the positioning of each joint to optimize the tool’s orientation. · PREVENTIVE MAINTENANCE - Machine maintenance plan management. · ALARM MODULE - Real time checking of the alarm status. RAM BALANCE MODULAR QUILL ADAPTIVE CONTROL ACCURA HEADS CUSTOM CYCLES EASY TOOLS ECO DESIGN RAM BALANCE MODULAR QUILL ADAPTIVE CONTROL ACCURA HEADS CUSTOM CYCLES EASY TOOLS ECO DESIGN
  • 14. 14 Design 01 02 03 04AssemblyManufacturing Verification SORALUCE heads are designed in- house by an experienced team of engineers, prioritizing reliability and precision with respect to other features. Additionally, Soraluce has its own R&D head department, for enhanced final product design. Our own Research and Development Centre IK4-Ideko participates in the development of new head models, calculating rigidity, torque and permissible power values. Design and production of heads are fully integrated; the design department responds immediately to any questions arising during production. Continuous improvement methodology is applied in order to continually maintain the highest standards. The manufacturing process is conducted in-house, in a state-of-the art workshop with temperature and humidity control. SORALUCE uses ultra-precision machining centres to achieve extremely tight tolerances. Strict in-process quality control of 100% of the components assembled on the heads. Soraluce has MMC verification units in order to guarantee the required precision values. Assembly of SORALUCE heads by highly skilled assembly engineers in temperature- and humidity-controlled assembly shops. Assembly and intermediate and final verification processes are strictly defined and rigorously followed. SORALUCE MILLING-BORING HEADS PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards
  • 15. 15 05Running-in The heads undergo 72 hours of non- stop testing on specifically designed test benches to certify the highest quality standards for the most critical component of the machine. These benches are used for testing joint precision, leak prevention, checking the temperature of the heads at different speeds, etc. An additional 125 hours of running- in is carried out with the head on the machine, in order to certify the most reliable head performance. 06 Final product SORALUCE milling-boring heads are acknowledged as being in a class of their own thanks to their high reliability. The broad range of SORALUCE heads (Universal, Orthogonal, Horizontal, Modular Quill, Angular, Special, etc) are distinguished by their precision and high performance, enabling complex milling, boring, drilling, reaming and taping operations to be performed with great accuracy.
  • 16. 16 MILLING and BORING HEAD and QUILL RANGE Universal head 37 / 46 kW 2.5º x 2.5º / 1º x 2.5º / 0.001º x 0.001º 3000 / 4000 / 5000 / 6000 rpm Orthogonal head 37 / 46 kW 1º x 1º / 1º x 0.001º 4000 / 6000 rpm Automatic angular rotary head with manual tool change Fixed horizontal boring head 37 / 46 / 60 kW 3000 / 4000 / 5000 rpm Modular Quill spindle · Ø 130 mm, W=700 mm, 46 kW, 2500 / 3000 rpm · Ø 150 mm, W=1000 mm, 71 kW, 3000 rpm · Ø 180 mm, W=1000 mm, 71 kW, 2500 rpm NC facing and boring head PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards
  • 17. 17 Specific sector / application heads Automatic head changing system Soraluce has developed an automatic head changing system with adapter flanges. The system consists of a specially prepared machine ram and a specific head adapter flange. Accurate ram and head fitting is achieved by hirth couplings, with each milling head clamped by several hydraulic clamping cylinders. Fluid and electricity supplies are provided via quick release couplings. A fully enclosed pick-up station is provided to protect heads from pollution from the machining processes and the workshop environment during head stocking. Modular quill changing Orthogonal head changing Angular head for Railway bogie machining 5 Axis continuous head for Mould and Die and Aeronautics Angular head for motor block machining
  • 18. 18 TBED TYPE MILLING CENTRE range HIGHLIGHTS: · Long-lasting precision, resulting from a strict design and assembly process. · Optimum stiffness and mechanical stability. · High stock removal capacity and precision machining in one single machine. · Customizable machine thanks to a huge variety of heads and options available. · Complete splash guarding. · Designed to be compact and ergonomic. TECHNICAL SPECIFICATIONS: Characteristics T range Longitudinal traverse, “X” axis mm 2000 / 2500 / 3500 / 4500 / 5500 Vertical traverse, “Y” axis mm 1000 / 1250 / 1400 / 1800 Cross traverse, “Z” axis mm 1000 / 1200 / 1300 Spindle power kW 24 / 28 / 43 Spindle speed range rpm 4000 / 5000 / 6000 PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards
  • 19. 19 HIGH PERFORMANCE IN A COMPACT MACHINE Trange
  • 20. 20 SFIXED TABLE TRAVELLING COLUMN MILLING CENTRES range HIGHLIGHTS: · High flexibility and high precision finishing machining results. · High performance and efficiency provided by a high torque direct drive spindle motor. · A wide range of accessories can be installed in the work area to improve production capacities. · Pendulum machining, minimizing non-productive times. · First class ergonomy and stability with very low foundation cost. Characteristics S range Longitudinal traverse, “X” axis mm 2500 ÷ 22500 Vertical traverse, “Y” axis mm 1600 / 2000 / 2600 Cross traverse, “Z” axis mm 1000 / 1200 / 1500 Spindle power kW 43 Spindle speed range rpm 4000 / 5000 / 6000 TECHNICAL SPECIFICATIONS: PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards
  • 22. 22 FFLOOR TYPE MILLING-BORING CENTRES range HIGHLIGHTS: · Accurate and efficient machining results. · Remarkably versatile - efficiently and precisely customised for any specific customer need thanks to the wide range of options available. · Large range of Automatic Heads, Boring heads, Quills and special heads. · Low gravity centre design in all the range: improved stability and reduced foundation costs. Characteristics F range Longitudinal traverse, “X” axis mm 2500 ÷ 30000 Vertical traverse, “Y” axis mm 1400 ÷ 8000 Cross traverse, “Z” axis mm 1000 ÷ 2900 Spindle power kW 28 ÷ 71 Spindle speed range rpm 4000 / 5000 / 6000 TECHNICAL SPECIFICATIONS: PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards
  • 24. 24 HIGHLIGHTS: · Integration of several processes in one machine: traditional milling machine operations + turning capabilities for heavy duty components, providing the possibility of manufacturing complex components in one machine and in one single setup. · Flexible working area that can be configured to the customers’ needs with one or multiple working stations with fixed tables and rotary tables usable for both milling and turning operations. · High dynamics: 45 m/min for the X axes and 35 m/min for the Y and Z axes, with acceleration of 2 m/s2 in each individual axis. F-MT Characteristics F range Longitudinal traverse, “X” axis mm 3000 / 4000 / 5000 Vertical traverse, “Y” axis mm 1600 Cross traverse, “Z” axis mm 1000 / 1300 Spindle power kW 43 Spindle speed range rpm 4000 / 5000 / 6000 range MILLING TURNING CENTRES TECHNICAL SPECIFICATIONS: PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards
  • 26. 26 CAPITAL GOODSSORALUCE provides high productive and efficient machines adapted to specific machining operations. PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards
  • 27. 27 GENERAL ENGINEERINGSORALUCE machines are remarkably flexible, allowing any specific component to be machined thanks to the wide range of options available.
  • 28. 28 ENERGYHigh precision and high reliability machining results, with a minimum number of part set-ups. PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards
  • 29. 29 INDUSTRIAL VEHICLESHighly productive and flexible solutions maximizing productivity.
  • 30. 30 RAILWAYSSORALUCE offers complete solutions for different rail industry components such as bogies, gearboxes, motor blocks, etc. PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards
  • 31. 31 MOULDS AND DIESSORALUCE provides high stock removal capacity and high precision finishing results in the mould and die industry.
  • 32. 32 CAPITAL GOODS BOBST DIEFFENBACHER DURMAZLAR EIFFEL ERMAKSAN HEIDELBERG HERRENKNECHT LAGUN ARTEA MANROLAND MOTOFIL SCHMID MASCHINENBAU SCM SMS MEER VAN DE WIELE WÄRTSILA ZHONGTAI BRIDGE GENERAL ENGINEERING BARIN CIMOLAI FERRY CAPITAIN FORMAMETALL HAKKINEN JUMBO IND. MECANICA KINKELE MECANIQUES TARADELL MPC SRL NK ANLAGEN OMCPR OSTERKAMP REPA RUUKKI SCHWARZ VON SCHAEWEN ENERGY ANDRITZ BECKMANN VOLMER BHEL ENERCON GAMESA GE ENERGY HELDECO JIANGSU WENHUI STEEL LAKBER NUCLEAR AMRC SCHLUMBERG SIEMENS SIEMPELKAMP STABLE SERVICES SUZLON WEG INDUSTRIES INDUSTRIAL VEHICLES ABUS FEMONT HYDROMEK JCB JOHN DEERE KOMATSU KONECRANES LINDE LONGGONG NEW HOLLAND OCEVI SUD PEDERTRACTOR PONSSE STILL TECNA 2000 UNITED MOTORS RAILWAYS ADIF ALCAN SINGEN ALSTOM BEIJING FEB. 7TH RAILWAY BOMBARDIER CAF CHANGCHUN RAILWAY CJSC TRANSMASHHOLDING CNR TANGSHAN RAIL. VEH. COVASUR CSR SIFANG LOCOMOTIVE KRYUROVSKY CAR LIB NANJING PUZHEN SIEMENS STORK RMO MOULDS AND DIES BMC BMW BOCAR BREUNIG EUROPASTAMPI GAUKEL GEOCAM IMS MAIER NUOVA STAME PROTON SACMI MOULDS & DIES SP CONSTRUZIONI STAMPI VOLVO WEISS METALLBAU WULIANGYE GROUP REFERENCES PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards
  • 33. 33 SORALUCE GLOBAL SOLUTIONS By the customer’s side from the start: · Local sales service team at your disposal. · Production process analysis by local product engineers. · Feasibility analysis. · Technical & financial studies. Custom solutions: · Custom machining solutions. · Machining process improvement studies. · Tooling. · Fixturing. · Software. · Customer part machining acceptance trials. Project management: · Machine set-up & commissioning. · Personnel training. · Production assistance. Together throughout a machine’s life: · Technical assistance by local service engineers. · Telephone support. · Hotline. · Service contracts. · Preventive maintenance. · Spare part management.
  • 34. 34 WORLDWIDE PRESENCE SORALUCE, S.Coop. Osintxu auzoa E-20570 BERGARA (Spain) Tel: +34 943 769 076 Fax: +34 943 765 128 e-mail: soraluce@soraluce.com www.danobatgroup.com BIMATEC SORALUCE Zerspanungstechnologie GmbH In den Fritzenstücker 13-15 D-65549 LIMBURG (Germany) Tel: +49 6431 97820 Fax: +49 6431 71102 e-mail: info@bimatec.de www.bimatec.de SORALUCE ITALIA S.R.L. Via Rovigo, 89 I-35042 ESTE - PADOVA (Italy) Tel: +39 0429 603 001 Fax: +39 0429 615 497 e-mail: soraluce@libero.it SORALUCE FRANCE, S.A.R.L. 3, Allée Jean Image 77200 Torcy - MARNE LA VALLEE (France) Tel. +33 1 60 05 02 06 Fax +33 1 60 06 56 47 e-mail: soraluce@club-internet.fr SORALUCE AMERICA, INC. 5301 E. State Street, Suite 203 Rockford, IL 61108 Tel.: +1-815-315-9261 Fax: +1-312-205-0358 e-mail: sales@soraluce-america.com PAST TO FUTURE MILLING & BORING TECHNOLOGIES Setting New Standards
  • 35. 3 5 8 Room 826, Golden Land Building, 32 LiangMaQiao Road. Chaoyang District. BEIJING P.R.C. 100016 (China) Tel: +86 10 6467 3639 Fax: +86 10 6467 2119 e-mail: info@danobat.cn www.danobat.cn Row House No.21, Aditya Breeze Park, Survey No.1, Hissa No. 2,3,4 Mauze Balewadi PUNE 411 045 (India) Tel: +91 20 66 094531 e-mail: danobatgroupindia@danobatgroup.com Ul. Argunovskaya, 3/1 129075 MOSCOW (Russia) Tel. +7 495 7877445 dgmarketing@mondragon.ru B-dul Muncil Nr. 14 CLUJ NAPOCA (Romania) Tel. +4(0) 264 415 485 Fax. +4(0) 264 415 487 Owned subsidiaries Local dealers
  • 36. 36 This document is not a contract. SORALUCE reserves the right to make changes to all models without prior notice. The illustrations in this catalogue remain the property of SORALUCE. 04/2012 SORALUCE Osintxuauzoa P.O.Box90 E-20570BERGARA(Gipuzkoa)Spain Tel.:+34943769076 Fax:+34943765128 soraluce@soraluce.com www.danobatgroup.com