1. RESUME
SANTOSH RATHOD
Permanent Address
S/O: RANGU RATHOD
At/post: makhanapur lt2
Tal/dist: Bijapur
Pin-586119
Karnataka, India
Email: rathodsantosh039@gmail.com
Mob: +918884425253
Professional Work Information
Present Status: Working as Engineer – Paint shop, with Tata marcopolo motors Ltd, Dharwad.
Qualification: Diploma Mechanical Engineer
Institute: govt polytechnic bijapur.
Career Experience: 3 Years 5 Months
Current profile:
 Role: Engineer – Paint Shop- Manufacturing Operation.
 Duration : From 6th
April 2015 To Till Date
 Job Details: Working as a Asst. Engineer- Paint Shop, with Tata marcopolo Motors Ltd,
Dharwad Works, and Member of Paint Shop Manufacturing Operation Team for Bus Body
Manufacturing Operations.
Present Company: Tata Marcopolo Limited, a joint venture between Tata Motors and
Marcopolo S.A., Brazil. Tata Motors needs no introduction as India's largest
automobile company and the world's second largest bus manufacturing company.
Today it has a significant presence in Asia, Europe, Africa and Latin America, with
over one million buses running on Indian and foreign roads. Marcopolo S.A., Brazil
is the world leader in body building for buses and coaches. It produces over 50% of
the bus bodies made in Brazil, and exports its coaches to more than 60 countries
worldwide
 Industry : Bus body building and coaches
 Job Profile and Responsibilities :
1. To meet Organizational Target of Safety, Productivity, Quality, Moral, Delivery.
2. Responsible for Production with optimum utilization of Resources in Paint Shop.
3. Planning work station, Manpower calculation, Time work motion studies, Ensure safe Working
Condition.
4. Lead Paint Shop for Process Engineering of Different Lines Lead and support Paint
Process ControlLab.
5. Preparing & Implementing PFMEA, Control Plan, Standard Operating Procedures, Work
Instruction, Output Quality Parameters.
6. Provides

2. 7. Trouble shooting in Paint Shop Process and Paint Application Equipment’s. Complete
debugging of various problems during production, trials & commissioning stage by
coordinating & project progress tracking with equipment supplier to ensure first time right
execution.
8. Planning to achieve target & man power distribution to each & every area.
9. Coordinating in Set up of Paint Shop from Concept Stage to Productionisation & Streamlining,
Process Standardization, commissioning of Project in Record Time Frame.
10. Analysis of Internal and External Customer Complaints, Trend Charts, Action plan, also to
improve process for Reducing Customer Complaints & Improving Productivity, Safety.
11. Implementation of Quality Systems Management like ISO-9001, ISO-14001, and EOHS
integrated System of Safety and Environment Management, SMP, TPM, Continues
Improvement, Information Security.
12. Internal Certified Auditor for ISO-9001 and EOHS Integrated system for Safety and
Environment Management.
13. Preparing Paint & Chemical Dosing Plans, Cost Analysis of Material, Process & Product
through SAP, Generation Management Information System.
14. Process Change Coordination with Manufacturing Engineering and NCCA Coordination with
Quality Team.
15. Having Conversant with Conventional Paint Application System, Electrostatic Dispensing
Equipment’s, Reciprocators, Paint Kitchens, Primer, Liquid Painting System, also all types of
Pretreatment Process for bus body.
16. Making Strategy for Continuous Improvements with Respect To the End Customer Quality
Requirements, Safety, Quality, Ergonomics, Productivity, Moral, Cost, and Delivery.
17. Identify Training Needs and Execute Training for Subordinates / Associates for Different
Skilled Operations
18. To motivate workmen to innovate suggestion to improve Productivity, Quality, Safety, Moral
and Cost.
19. To develop POKAYOKE’S for eliminating defects to enhance the quality of product.
20. To Coordinate with Business Partners Like Equipment Suppliers, Paint/ Chemical Suppliers
for Development and Improvement of Process and Products.
21. To Coordinate with Different CFT like ME, Quality, Plant Utility, Purchase, Buyers, Stores.
22. Fiscal Financial Budget Planning for Capital and Revenue Requirements of Paint Shop.
23. Also Team Member for Process / Product audit of Paint shop.
Major Achievements:
A. A Successful improvement the masking and reduce cast and improve proactivity
.
B. A Successful Commissioning of mini paint kitchen in paint shop
C. Six Sigma Project: Optimization for Generation of Hazardous Paint Sludge
Skill and Expertise:
Manufacturing, Manufacturing Operations, Paint Technology, FMEA, Process
Control, SPC, Process Improvement, Cross-functional Coordination
Previous Employers:

3. 1. John Deere India Pvt. Ltd. Pune works
a. Position Held : trainee Technician – Paint shop – Tractor Manufacturing.
b. Department : Paint Shop production
c. Experience : From 13 mar 2013 to 14 mar 2015 ( 2Years )
d. Industry : Automotive Manufacturing
Profile Summary:
1 Supporting the Continuous Improvements Projects.
2 Supporting the JDPQS Production System.
3 Attending the line problem & solve problem by help of quality tools such like 7Qc tools,
Why-Why analysis,5W1H, 8D report, etc.
1. Conduct process audits both of all PT process & Paint line .
2. Conduct internal audits to ensure process compliance to QMS.
3. Collect & analyze metrics data using statically tools.
4. Customer compliant tracking & reduce by the poka yok
5. Design the process flows & document for organization process.
6. Assist in establishing appropriates procedures, tools , templates & metrics for internal
process compliance with QMS parameter based on internal audits & associated reports.
7. Provide the management with weekly & monthly status reports detailing overall actual
performance against targets with recommendations on continual improvement.
8. Graduate from any type of painting process ( Spray painting, Robotic ,CED & powder coat
also)
9. Knowledge about different type of plastic painting(SMC,PCPBT,TPO) & sheet metal,
Alluminium parts aloso.
10. Knowledge of manpower handling.
11. Good knowledge about paint rework system, trouble shoot & action plan.
12 Knowledge of different types of measuring gauges/ instrument
13 All document are tracking such as ISO ,FMEA,CAPA,NCCA,NFFP & SPC also .
Major Achievements:
A. Energy saving through Optimization of use of Chillers required for CED Tank.
B. Savings through Optimization of E Coat Paint Consumption, Appx savings of 1
crore Rupees.
C. A Successful completion of Bhachat Manthan Project for Optimization of Powder
Consumption Savings,.
Personal Information
Personal Details:
Father’s Name : RANGU RATHOD
Date of Birth : 10 JULY 1992
Age : 24 years
Gender : Male
Nationality : Indian
Marital status : Unmarried
Languages Known : English, Marathi & Hindi.
Hobbies : Reading Books, Carrom.
Academic Information
Academic Qualification:

4. Examination School/College Board/
University
Year of
Passing
Percentage
s
S.S.L.C
Govt.high school
nagathan,bijapur
Board of
Secondary school
2008 69.12%
DME
Govt. polytechnic
collage., bijapur
BTE university
Bangalore.
2012 71.46%
B.TECH
(MECHANIC
AL ENGG)K
KSIIT ATHANI
Mysore open
university ,
Bangalore
RUNNING
72.66%(3,
4,5,6
Sem) avg
Seminar & Presentation:
 Presented Technical Project for Cycle Time Reduction at Paint Shop in Pune Divisional
Productivity Council, Chapter of National Productivity Council, 2011.
 Presented Technical Project for Productivity Improvement at Paint Shop in Pune .
Award & Prizes:
 Won Prize for Technical Project of “Productivity Improvement at Paint Shop” in Pune
 Certificate of Appreciation WOW Award in Recognition of Efforts toward Reduction of Water
Consumption at Paint Shop,
Declaration
I do hereby declare that the above mentioned particulars are true to the best of my
knowledge and belief.
Date: SANTOSH RATHOD