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Jr. Quality Assurer
www.qccertification.com 1
TRAINING PROGRAM
BY QUALITY CONTROL CERTIFICATION (QCC),
DELHI
QCC INTRODUCTION
• Working since 2008
• Dealing in ISO certification for ISO 9001, 14001, 20000, 27001, 13485, 50001 & OHSAS 18001
• Accredited under UASL, UK
• Leading training provider in India
• Implemented ISO systems in more than 1000 industries
• Trained more than 3800 professionals across the globe
• Certified more than 3200 clients in India & overseas
• Got UniqueWorld Record for ISO 29990:2010
• Our Presence- Bahrain, SaudiArabia, Iran, Malaysia, Qatar & South Korea
• OurClients- Government Sectors, MNC’s, 500 Fortune Organizations, Small & Middle scale companies
www.qccertification.com 2
COURSE OUTLINE
• InternalAuditor Course for ISO 9001 (QMS)
• About System Implementation in companies
• General Process Approach in companies & its OperativeActions
• TargetAllocation w.r.t. CycleTime,Work & Method Study
• Quality Checks (IMIR, LQCR & PDIR)
• 7 QCTools & Other Improvement Methods (Poka-Yoke, 7Wastes, 5S, PDCA, Kaizen, DOE, 4M, 5W1H, RCA,
WWA, CAPA)
• ISO System Implementation (Level 1, 2, 3, 4 documents)
• Conduct Internal QualityAudit (IQA)
• Conduct Management Review Meeting (MRM)
• HOWTO IMPLEMENT A SYSTEM AS PER ISO STANDARD INA COMPANY
www.qccertification.com 3
COMPLIANCE
• This course complies the requirements of ISO 29990:2010 Standard.
• ISO 29990:2010 is the First International Standard which is specially developed for Non Formal Education &
Training for Learning Service Providers.
• InternalAuditor Course
• Jr. Quality Assurer Course
www.qccertification.com 4
MARKET REQUIREMENTS
• Knowledge about system
• Knowledge ofWork & Method Study in industry.
• Awareness about Lean Management & Poke-yoke
• Knowledge about InternalAudit, 8D, 5W1H
• PDCA, 7QCTools, Root CauseAnalysis, Failure Mode
• Design of Experiments, 4M, Control of Non Conforming Product/Services
• Costing, InternalAuditor
• Control of Documents & Records
www.qccertification.com 5
ROOKIES CHALLANGES
• Less job opportunities
• No understanding:
• Industry System
• Industries Processes
• Improvement Methods
• QualityTools
• Quality Checks
• Root CauseAnalysis
• Problem Solving Analytical Skills
• Auditing Skills
• Implement & improvement of existing system
www.qccertification.com 6
WHAT IS POKA-YOKE
• Poka-Yoke was developed by Shigeo Shingo fromToyota Motors as a tool to achieve Zero Defects.
• The process of Zero Defects is also known as “Mistake Proofing” or “Fail-Safe”.
• By taking over repetitive tasks or actions that depend on vigilance or memory, Poka-Yoke can free workers’
time and mind to pursue more value added activities.
www.qccertification.com 7
POKA-YOKE
www.qccertification.com 8
1. RCO (REDUCE CHANCES
OF OCCURECE)
2. ICD (INCREASECHANCES
OF DETECTION)
EXAMPLES
www.qccertification.com 9
EXAMPLES
www.qccertification.com 10
EXAMPLES
www.qccertification.com 11
WHAT IS 5S
• 5S is a workplace organization technique
• It is a way to involve associates in the ownership of their workspace
• It helps create and maintain the efficiency and effectiveness of a work area
www.qccertification.com 12
THE FIVE S’S
• Sorting – separating the needed from the not-needed
• Simplifying – a place for everything and everything in its place, clean and ready to use
• Systematic Cleaning or Sweeping – cleaning for inspection
• Standardizing – developing common methods for consistency
• Sustaining – holding the gains and improving
www.qccertification.com 13
EXAMPLES
www.qccertification.com 14
EXAMPLES
www.qccertification.com 15
EXAMPLES
www.qccertification.com 16
WHAT IS 7 WASTES ?
• Those processes which directly do not create value for customers
• That are not necessary, and must be eliminated
www.qccertification.com 17
WHAT ARE 7 WASTES
www.qccertification.com 18
EXAMPLES
www.qccertification.com 19
EXAMPLES
www.qccertification.com 20
WHAT IS PDCA
• PDCA (plan-do-check-act, sometimes seen as plan-do-check-adjust) is a repetitive four-stage model for
continuous improvement in business process management.
www.qccertification.com 21
FOUR PHASES OF PDCA CYCLE
• Plan a change aimed at improvement
• Do – Carry out the change
• Check/Study the results
• Act -Adopt, adapt, or abandon
www.qccertification.com 22
PDCA CYCLE
www.qccertification.com 23
PDCA CYCLE
www.qccertification.com 24
WHAT IS 5W1H
• 5W1H (Who,What,Where,When,Why, How) is a method of asking questions about a process or a problem
taken up for improvement
www.qccertification.com 25
5W1H
www.qccertification.com 26
WHAT IS INTERNAL AUDIT
• InternalAuditing is an independent, objective assurance and consulting activity designed to add value and
improve an organization's operations.
www.qccertification.com 27
INTERNAL AUDIT STEPS
• Initiation
• Preparation
• Conducting
• Reporting
• Completion
• Follow ups
www.qccertification.com 28
WHAT IS FISH BONE DIAGRAM ?
• Fishbone diagram, also called a Cause and Effect Diagram or Ishikawa Diagram, is a visualization tool for
categorizing the potential causes of a problem in order to identify its root causes.
www.qccertification.com 29
EXAMPLES
www.qccertification.com 30
EXAMPLES
www.qccertification.com 31
WHAT IS PARETO CHART ?
• The Pareto chart provides a graphic depiction of the Pareto principle, a theory maintaining that 80% of the
output in a given situation or system is produced by 20% of the input.
• The Pareto chart is one of the seven basic tools of quality control.
www.qccertification.com 32
EXAMPLES
www.qccertification.com 33
EXAMPLES
www.qccertification.com 34
HOW IWILL GET HELP ?
• Knowledge & implementation of improvement methods.
• Knowledge of establishing manual, procedures, quality instructions for quality management system
• Increased global marketability & enhance customer satisfaction
• Ensure quality assurance at each stage
• Internal auditor for ISO 9001 standard
• Make corrective & preventive actions to eliminate the cause of non conformities
• Knowledge of system & its implementation
• Certified lead internal auditor for ISO 9001 standard
• Implementation of improvements methods
• How to reduce costs
• Dynamic profile
www.qccertification.com 35
JOB OPPORTUNITIES
• Fabrication (JINDAL, EVEREST, INTERACT)
• Automobile (MERCEDES,AUDI, RENAULT, BMW, MARUTI SUZUKI,TATA, HERO, HONDA)
• Manufacturing (FEDERAL MOGUL, JBM, SRI RAM PISTONS, KRISHNA MARUTI)
• Equipment's (BOSCH, SAGE METALS)
• Welding
• Foundry, forging & casting
www.qccertification.com 36
ADDTHIS INFORMATION INYOUR CV’s
www.qccertification.com 37
InternalAuditor:-
• To plan & conduct the InternalAudit
• Knowledge of assessing the system
• To write theAudit Report
• To find potential cause of non-conformity
Jr. Quality Assurer:-
• Knowledge of PDCA, 5S, Poka-Yoke, Quality Checks, FIFO, LIFO, 4M, Kaizen, Corrective & Preventive Actions,
Fish Bone Diagram, Failure Mode Analysis, Lean Management
TOTAL PAYOUT
• There is no course in the market like Jr. QualityAssurer
• MarketAnalysis:-
• Cost of QualityTools =10,000
• Cost of QMS InternalAuditor =12,000
• Cost of PDCACycle =5,000
• Cost of 5S =7,000
• Cost of Kaizen =8,000
• Cost of Poka-Yoke =7,000
• Cost of 8D =7,000
• Corrective & Preventive Action =8,000
• Total Cost =66,000
www.qccertification.com 38
OUR OFFER
• Course duration- 07 days
• Each day includes- 08 hours
• Fee structure- 17,000/-
• Certificate of InternalAuditor for ISO
• Certificate for Jr. Quality Assurer
www.qccertification.com 39
EVALUATION PROCESS
• It will be a open book exam
• In the training part, we will take case studies, group discussion & small exercises. It is mandatory for students to
bring at-least 30% marks.
• After this, there will be a final exercise. It is mandatory for students to bring at-least 70% marks.
www.qccertification.com 40
AFTER COMPLETINGTHIS COURSE
• Trainees can write after their names like
• Mr. ABC (Internal Auditor) (Jr. Quality Assurer)
www.qccertification.com 41
www.qccertification.com 42
THANKYOU…!

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ISO lead auditor Training

  • 1. Jr. Quality Assurer www.qccertification.com 1 TRAINING PROGRAM BY QUALITY CONTROL CERTIFICATION (QCC), DELHI
  • 2. QCC INTRODUCTION • Working since 2008 • Dealing in ISO certification for ISO 9001, 14001, 20000, 27001, 13485, 50001 & OHSAS 18001 • Accredited under UASL, UK • Leading training provider in India • Implemented ISO systems in more than 1000 industries • Trained more than 3800 professionals across the globe • Certified more than 3200 clients in India & overseas • Got UniqueWorld Record for ISO 29990:2010 • Our Presence- Bahrain, SaudiArabia, Iran, Malaysia, Qatar & South Korea • OurClients- Government Sectors, MNC’s, 500 Fortune Organizations, Small & Middle scale companies www.qccertification.com 2
  • 3. COURSE OUTLINE • InternalAuditor Course for ISO 9001 (QMS) • About System Implementation in companies • General Process Approach in companies & its OperativeActions • TargetAllocation w.r.t. CycleTime,Work & Method Study • Quality Checks (IMIR, LQCR & PDIR) • 7 QCTools & Other Improvement Methods (Poka-Yoke, 7Wastes, 5S, PDCA, Kaizen, DOE, 4M, 5W1H, RCA, WWA, CAPA) • ISO System Implementation (Level 1, 2, 3, 4 documents) • Conduct Internal QualityAudit (IQA) • Conduct Management Review Meeting (MRM) • HOWTO IMPLEMENT A SYSTEM AS PER ISO STANDARD INA COMPANY www.qccertification.com 3
  • 4. COMPLIANCE • This course complies the requirements of ISO 29990:2010 Standard. • ISO 29990:2010 is the First International Standard which is specially developed for Non Formal Education & Training for Learning Service Providers. • InternalAuditor Course • Jr. Quality Assurer Course www.qccertification.com 4
  • 5. MARKET REQUIREMENTS • Knowledge about system • Knowledge ofWork & Method Study in industry. • Awareness about Lean Management & Poke-yoke • Knowledge about InternalAudit, 8D, 5W1H • PDCA, 7QCTools, Root CauseAnalysis, Failure Mode • Design of Experiments, 4M, Control of Non Conforming Product/Services • Costing, InternalAuditor • Control of Documents & Records www.qccertification.com 5
  • 6. ROOKIES CHALLANGES • Less job opportunities • No understanding: • Industry System • Industries Processes • Improvement Methods • QualityTools • Quality Checks • Root CauseAnalysis • Problem Solving Analytical Skills • Auditing Skills • Implement & improvement of existing system www.qccertification.com 6
  • 7. WHAT IS POKA-YOKE • Poka-Yoke was developed by Shigeo Shingo fromToyota Motors as a tool to achieve Zero Defects. • The process of Zero Defects is also known as “Mistake Proofing” or “Fail-Safe”. • By taking over repetitive tasks or actions that depend on vigilance or memory, Poka-Yoke can free workers’ time and mind to pursue more value added activities. www.qccertification.com 7
  • 8. POKA-YOKE www.qccertification.com 8 1. RCO (REDUCE CHANCES OF OCCURECE) 2. ICD (INCREASECHANCES OF DETECTION)
  • 12. WHAT IS 5S • 5S is a workplace organization technique • It is a way to involve associates in the ownership of their workspace • It helps create and maintain the efficiency and effectiveness of a work area www.qccertification.com 12
  • 13. THE FIVE S’S • Sorting – separating the needed from the not-needed • Simplifying – a place for everything and everything in its place, clean and ready to use • Systematic Cleaning or Sweeping – cleaning for inspection • Standardizing – developing common methods for consistency • Sustaining – holding the gains and improving www.qccertification.com 13
  • 17. WHAT IS 7 WASTES ? • Those processes which directly do not create value for customers • That are not necessary, and must be eliminated www.qccertification.com 17
  • 18. WHAT ARE 7 WASTES www.qccertification.com 18
  • 21. WHAT IS PDCA • PDCA (plan-do-check-act, sometimes seen as plan-do-check-adjust) is a repetitive four-stage model for continuous improvement in business process management. www.qccertification.com 21
  • 22. FOUR PHASES OF PDCA CYCLE • Plan a change aimed at improvement • Do – Carry out the change • Check/Study the results • Act -Adopt, adapt, or abandon www.qccertification.com 22
  • 25. WHAT IS 5W1H • 5W1H (Who,What,Where,When,Why, How) is a method of asking questions about a process or a problem taken up for improvement www.qccertification.com 25
  • 27. WHAT IS INTERNAL AUDIT • InternalAuditing is an independent, objective assurance and consulting activity designed to add value and improve an organization's operations. www.qccertification.com 27
  • 28. INTERNAL AUDIT STEPS • Initiation • Preparation • Conducting • Reporting • Completion • Follow ups www.qccertification.com 28
  • 29. WHAT IS FISH BONE DIAGRAM ? • Fishbone diagram, also called a Cause and Effect Diagram or Ishikawa Diagram, is a visualization tool for categorizing the potential causes of a problem in order to identify its root causes. www.qccertification.com 29
  • 32. WHAT IS PARETO CHART ? • The Pareto chart provides a graphic depiction of the Pareto principle, a theory maintaining that 80% of the output in a given situation or system is produced by 20% of the input. • The Pareto chart is one of the seven basic tools of quality control. www.qccertification.com 32
  • 35. HOW IWILL GET HELP ? • Knowledge & implementation of improvement methods. • Knowledge of establishing manual, procedures, quality instructions for quality management system • Increased global marketability & enhance customer satisfaction • Ensure quality assurance at each stage • Internal auditor for ISO 9001 standard • Make corrective & preventive actions to eliminate the cause of non conformities • Knowledge of system & its implementation • Certified lead internal auditor for ISO 9001 standard • Implementation of improvements methods • How to reduce costs • Dynamic profile www.qccertification.com 35
  • 36. JOB OPPORTUNITIES • Fabrication (JINDAL, EVEREST, INTERACT) • Automobile (MERCEDES,AUDI, RENAULT, BMW, MARUTI SUZUKI,TATA, HERO, HONDA) • Manufacturing (FEDERAL MOGUL, JBM, SRI RAM PISTONS, KRISHNA MARUTI) • Equipment's (BOSCH, SAGE METALS) • Welding • Foundry, forging & casting www.qccertification.com 36
  • 37. ADDTHIS INFORMATION INYOUR CV’s www.qccertification.com 37 InternalAuditor:- • To plan & conduct the InternalAudit • Knowledge of assessing the system • To write theAudit Report • To find potential cause of non-conformity Jr. Quality Assurer:- • Knowledge of PDCA, 5S, Poka-Yoke, Quality Checks, FIFO, LIFO, 4M, Kaizen, Corrective & Preventive Actions, Fish Bone Diagram, Failure Mode Analysis, Lean Management
  • 38. TOTAL PAYOUT • There is no course in the market like Jr. QualityAssurer • MarketAnalysis:- • Cost of QualityTools =10,000 • Cost of QMS InternalAuditor =12,000 • Cost of PDCACycle =5,000 • Cost of 5S =7,000 • Cost of Kaizen =8,000 • Cost of Poka-Yoke =7,000 • Cost of 8D =7,000 • Corrective & Preventive Action =8,000 • Total Cost =66,000 www.qccertification.com 38
  • 39. OUR OFFER • Course duration- 07 days • Each day includes- 08 hours • Fee structure- 17,000/- • Certificate of InternalAuditor for ISO • Certificate for Jr. Quality Assurer www.qccertification.com 39
  • 40. EVALUATION PROCESS • It will be a open book exam • In the training part, we will take case studies, group discussion & small exercises. It is mandatory for students to bring at-least 30% marks. • After this, there will be a final exercise. It is mandatory for students to bring at-least 70% marks. www.qccertification.com 40
  • 41. AFTER COMPLETINGTHIS COURSE • Trainees can write after their names like • Mr. ABC (Internal Auditor) (Jr. Quality Assurer) www.qccertification.com 41