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Micro biogas plants –
   The prospect of
development in lodzkie
      province
              1.   Karina Michalska
              2.   Anna Kacprzak
              3.   Paweł Grabowski
              4.   Magdalena Łysek


 Bioenergy for the Region
 Ph. D. Students Programme
Aim
 to obtain the optimal scheme of agricultural biogas

plants based on technological, legal, and economic
location criteria in the context of waste management
 of agro- and food industry, dairy plant waste and
              other agricultural waste.
Lodzkie province



       Area:
    18 219 km2


   24 districts,
 161 communities
Questionnaire
The study was conducted in the Lodz region in the group of 51 respondents

   The main objective of the study focused on three aspects:


    Determination of the potential of lodzkie province for
   generation of waste for biogas production in biogas plant;

    Determination of the place where there is the largest
   concentration of plants, which can deliver organic waste for
   biogas plants;

    Determining the potential of building of biogas plant for its
   own needs by plants generating the highest number of
   organic waste


The survey technique was used CATI (ComputerAssisted Telephone Interview).
Questionnaire results




  Figure 1. Survey respondents by type of industry
Questionnaire results
Microbiogas plant-
option 1

                                                              Five neighbouring districts:

                                                              • piotrkowski,
                                                              • łódzki wschodni,
                                                              • tomaszowski,
                                                              • brzeziński oraz
                                                              • rawski.


                                                          N                              Amount
                                                          o          Substrate type
                                                          .                               [t/r]
                                                          1 Slaughterhouse soft tissue   1 590,00

                                                          2   Bones                      456,00

                                                          3   Cheese whey                1 200,00


Table 1. Characteristics of the feedstock and projected   4   Slop                       600,00
quantities for micro biogas plant # 1 [own source].
                                                          5   Pig manure                   30,00
                                                              TOTAL                      3 876,00
Microbiogas plant-
option 1



                                     Assumptions:
                                      - The content of methane in the biogas is 65%.
                                      - Calorific value of methane is estimated at 9.17 kWh/m3.

                                          Calculated on the basis of these data 
                                      theoretical power of micro biogas plant  No. 1
                                                        is 150 kW.


                                       Amount       TS       Amount      Biogas
                      Substrate
                                        [t/year]    [%]     [l/kg TS]   [m3/year]
        Slaughterhouse soft tissue     1 590,00    28,0       800       356 160
        Bones                           456,00     80,0       400       145 920
        Cheese whey                    1 200,00     6,0       550        39 600
        Slop                            600,00      9,0       550        29 700
        Pig manure                       30,00      2,0       300         180
        TOTAL                          3 876,00      -          -       571 560

  Tab.2. The predicted annual yield of biogas for micro biogas plant No. 1 [own source].
Microbiogas plant-
option 2

                           Belchatowski district




                                                              Amount
                           No.             Substrate type
                                                              [t/year]

                            1    Slaughterhouse soft tissue   900,00

                            2    Cheese whey                   30,00

                                 TOTAL                        930,00


           Table 3. Characteristics of the feedstock and projected amounts
           for mikrobiogazowni No. 2 [own source].
Microbiogas plant-
option 2

                                       Assumptions:
                                         - The content of methane in the biogas is 65%.
                                         - Calorific value of methane is estimated at 9.17 kWh/m3.

                                             Calculated on the basis of these data 
                                         theoretical power of micro biogas plant  No. 2
                                                            is 55 kW.


  Tab.4. The predicted annual yield of biogas for micro biogas plant No. 2 [own source].

                                    Amount       VS        Amount       Biogas
                Substrate
                                    [t/year]     [%]       [l/kg VS]   [m3/year]
  Slaughterhouse soft tissue        900,00      28,0         800       201 600
  Cheese whey                        30,00       6,0         550         990
  TOTAL                             3 876,00      -            -       202 590
Microbiogas plant-
option 3
                                                           Three neighbouring
                                                           districts:

                                                           • sieradzki,
                                                           • wieluński,
                                                           • wieruszowski.

                                                                                 Amoun
                                              No.           Substrate type          t
                                                                                 [t/year]
                                               1    Slaughterhouse soft tissue   300,00
                                               2    Slop                          6,00
                                               3    Cheese whey                  600,00
                                               4    Poultry manure                30,00
                                               5    vegetables                    36,00
                                               6    Oil                           6,00
                                                    TOTAL                        978,00

           Table 5 Characteristics of the substrates and predicted amounts for
           micro biogas plant No. 3 [own source].
Microbiogas plant-
option 3
                             Assumptions:
                             - The content of methane in the biogas is 65%.
                             - Calorific value of methane is estimated at 9.17 kWh/m3.

                                  Calculated on the basis of these data 
                              theoretical power of micro biogas plant  No. 3
                                                 is 25 kW.


                                               Amount      VS      Amount      Biogas
                            Substrat
                                               [t/year]   [%]     [l/kg VS]   [m3/year]
               Slaughterhouse soft tissue      900,00     28,0       800       67 200
               Slop                             6,00       9,0       550        297
               Cheese whay                     600,00      6,0       550       19 800
               Poultry manure                   30,00     40,0       400       4 800
               Vegetables                       36,00      7,4       640       1 705
               Oils                             6,00      72,2       363       1 573
                             TOTAL             978,00       -         -        95 375

      Table 6. The predicted annual yield of biogas for micro biogas plant No. 3 [own
      source].
Microbiogas plant-
option 4

                                                                     City Lodz and
                                                                     neighbouring districts:

                                                                     • poddębicki,
                                                                     • zgierski,
                                                                     • pabianicki.




                                                                                           Amount
                                                        No.           Substrate type
                                                                                           [t/year]

                                                         1    Cheese whey                  1 524,00
                                                         2    Slaughterhouse soft tissue   204,00
                                                         3    Slop                          12,00

Table 7. Characteristics of the substrates and predicted 4    Pig manure                    30,00
amounts for micro biogas plant No. 4 [own source].            TOTAL                        1 770,00
Microbiogas plant-
option 4


                                   Assumptions:
                                   - The content of methane in the biogas is 65%.
                                   - Calorific value of methane is estimated at 9.17 kWh/m3.

                                        Calculated on the basis of these data 
                                    theoretical power of micro biogas plant  No. 3
                                                       is 26 kW.

                                              Amount      VS       Amount       Biogas
                       Substrate
                                              [t/year]    [%]      [l/kg VS]   [m3/year]
         Cheese whey                          1 524,00    6,0        550        50 292
         Slaughterhouse soft tissue           204,00      28,0       800        45 696
         Slop                                  12,00      9,0        550         594
         Pig manure                            30,00      2,0        300         180
                       TOTAL                  978,00       -           -        96 762

      Table 8. The predicted annual yield of biogas for micro biogas plant No. 4
      [own source].
THE END

Thank you for your
attention!

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Sweden presentation

  • 1. Micro biogas plants – The prospect of development in lodzkie province 1. Karina Michalska 2. Anna Kacprzak 3. Paweł Grabowski 4. Magdalena Łysek Bioenergy for the Region Ph. D. Students Programme
  • 2. Aim  to obtain the optimal scheme of agricultural biogas plants based on technological, legal, and economic location criteria in the context of waste management of agro- and food industry, dairy plant waste and other agricultural waste.
  • 3. Lodzkie province Area: 18 219 km2 24 districts,  161 communities
  • 4. Questionnaire The study was conducted in the Lodz region in the group of 51 respondents The main objective of the study focused on three aspects:  Determination of the potential of lodzkie province for generation of waste for biogas production in biogas plant;  Determination of the place where there is the largest concentration of plants, which can deliver organic waste for biogas plants;  Determining the potential of building of biogas plant for its own needs by plants generating the highest number of organic waste The survey technique was used CATI (ComputerAssisted Telephone Interview).
  • 5. Questionnaire results Figure 1. Survey respondents by type of industry
  • 7. Microbiogas plant- option 1 Five neighbouring districts: • piotrkowski, • łódzki wschodni, • tomaszowski, • brzeziński oraz • rawski. N Amount o Substrate type . [t/r] 1 Slaughterhouse soft tissue 1 590,00 2 Bones 456,00 3 Cheese whey 1 200,00 Table 1. Characteristics of the feedstock and projected 4 Slop 600,00 quantities for micro biogas plant # 1 [own source]. 5 Pig manure 30,00 TOTAL 3 876,00
  • 8. Microbiogas plant- option 1 Assumptions: - The content of methane in the biogas is 65%. - Calorific value of methane is estimated at 9.17 kWh/m3. Calculated on the basis of these data  theoretical power of micro biogas plant  No. 1  is 150 kW. Amount TS Amount Biogas Substrate [t/year] [%] [l/kg TS] [m3/year] Slaughterhouse soft tissue 1 590,00 28,0 800 356 160 Bones 456,00 80,0 400 145 920 Cheese whey 1 200,00 6,0 550 39 600 Slop 600,00 9,0 550 29 700 Pig manure 30,00 2,0 300 180 TOTAL 3 876,00 - - 571 560 Tab.2. The predicted annual yield of biogas for micro biogas plant No. 1 [own source].
  • 9. Microbiogas plant- option 2 Belchatowski district Amount No. Substrate type [t/year] 1 Slaughterhouse soft tissue 900,00 2 Cheese whey 30,00 TOTAL 930,00 Table 3. Characteristics of the feedstock and projected amounts for mikrobiogazowni No. 2 [own source].
  • 10. Microbiogas plant- option 2 Assumptions: - The content of methane in the biogas is 65%. - Calorific value of methane is estimated at 9.17 kWh/m3. Calculated on the basis of these data  theoretical power of micro biogas plant  No. 2  is 55 kW. Tab.4. The predicted annual yield of biogas for micro biogas plant No. 2 [own source]. Amount VS Amount Biogas Substrate [t/year] [%] [l/kg VS] [m3/year] Slaughterhouse soft tissue 900,00 28,0 800 201 600 Cheese whey 30,00 6,0 550 990 TOTAL 3 876,00 - - 202 590
  • 11. Microbiogas plant- option 3 Three neighbouring districts: • sieradzki, • wieluński, • wieruszowski. Amoun No. Substrate type t [t/year] 1 Slaughterhouse soft tissue 300,00 2 Slop 6,00 3 Cheese whey 600,00 4 Poultry manure 30,00 5 vegetables 36,00 6 Oil 6,00 TOTAL 978,00 Table 5 Characteristics of the substrates and predicted amounts for micro biogas plant No. 3 [own source].
  • 12. Microbiogas plant- option 3 Assumptions: - The content of methane in the biogas is 65%. - Calorific value of methane is estimated at 9.17 kWh/m3. Calculated on the basis of these data  theoretical power of micro biogas plant  No. 3  is 25 kW. Amount VS Amount Biogas Substrat [t/year] [%] [l/kg VS] [m3/year] Slaughterhouse soft tissue 900,00 28,0 800 67 200 Slop 6,00 9,0 550 297 Cheese whay 600,00 6,0 550 19 800 Poultry manure 30,00 40,0 400 4 800 Vegetables 36,00 7,4 640 1 705 Oils 6,00 72,2 363 1 573 TOTAL 978,00 - - 95 375 Table 6. The predicted annual yield of biogas for micro biogas plant No. 3 [own source].
  • 13. Microbiogas plant- option 4 City Lodz and neighbouring districts: • poddębicki, • zgierski, • pabianicki. Amount No. Substrate type [t/year] 1 Cheese whey 1 524,00 2 Slaughterhouse soft tissue 204,00 3 Slop 12,00 Table 7. Characteristics of the substrates and predicted 4 Pig manure 30,00 amounts for micro biogas plant No. 4 [own source]. TOTAL 1 770,00
  • 14. Microbiogas plant- option 4 Assumptions: - The content of methane in the biogas is 65%. - Calorific value of methane is estimated at 9.17 kWh/m3. Calculated on the basis of these data  theoretical power of micro biogas plant  No. 3  is 26 kW. Amount VS Amount Biogas Substrate [t/year] [%] [l/kg VS] [m3/year] Cheese whey 1 524,00 6,0 550 50 292 Slaughterhouse soft tissue 204,00 28,0 800 45 696 Slop 12,00 9,0 550 594 Pig manure 30,00 2,0 300 180 TOTAL 978,00 - - 96 762 Table 8. The predicted annual yield of biogas for micro biogas plant No. 4 [own source].
  • 15. THE END Thank you for your attention!