Japanese Concept

2. People have lots of very
good ideas on how to
improve their own work.
See their ideas in term of Kaizen -----

10. KAIZEN ( A Japanese Word)
MEANS
SMALL CHANGE
NOT BIG CHANGE

11. KAIZEN MEANS
Continuous improvement in personal life,
home life, and working life.
At Work place - continuous
improvement involving everyone –
managers and workers alike.
Use of brains as well as handsUse of brains as well as hands

12. Small ChangesSmall Changes
 Can HaveCan Have
Big EffectsBig Effects

13. ADVANTAGE OF KAIZENADVANTAGE OF KAIZEN
• Proactively improve production
• Reduce manufacturing waste
• Increase employee involvement
• Increase customer satisfaction
• In developing serene
atmosphere

14. How to implement
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15. Step - 1
Identification of a problem, waste, defect
or something not working. He writes it
down

16. Step - 2
Employee later develops an
improvement idea and goes
to immediate supervisor

17. Step - 3
Supervisor / Kaizen team member
reviews it and encourages immediate
action and fills up the Kaizen form.

19. Step - 4
The idea is -----------
implemented & checked.

20. Step - 5
Employee rewarded

21. Kaizen Awards
No. of Kaizen Award Certification Others
1 PEN KAIZEN
CERTIFICATE
5 PEN SET KAIZEN MASTER
10 T - SHIRT KAIZEN STAR Party with Kaizen
coordinator
25 BAG KAIZEN CHAMPION Party with Family
50 SUITCASE KAIZEN PLAQUE Package Tour for
Family

22. 5 - S
1. Seiri (sorting out, straighten up) - Tidiness
2. Seiton (systematic arrangement, put things in order) -
Orderliness
3. Seiso (clean up workplace)
4. Seiketsu (personal cleanlines, serene atmosphere)
5. Shitsuke (discipline, follow procedures)
Advantages:
- Reducing accidents
- Improves quality
- Reduces breakdowns

23. EXAMPLES : BAD AND GOOD HOUSEKEEPING

28. FILES NOT IN ORDER
FILES IN ORDER

29. THANK YOU