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ON GRID/GRID TIED SOLAR PV SYSTEM FOR
 CAPTIVE CONSUMPTION: ADVANTAGES,
    LIMITATIONS AND POSSIBILITIES
                              AT
  NATIONAL TRAINING CENTRE FOR SOLAR TECHNOLOGY,
        BANGALORE, 29th Jan 2013 from 3 – 5 pm.
                        Organized By

 MNRE & KPCL – With TRA INTERNATIONAL, DELHI


             Prabhuraj Harakangi BE (E&E), M.Tech (Energy Systems)
             Sr. Design Engineer – Solar PV Systems
             Ph No: +91 8147814995, e-mail: prabhu@arraytechindia.com

 ArrayTech Technologies Pvt. Ltd, Bengaluru
TYPES OF Solar PV SYSTEMS :


 Stand alone system
 Hybrid /Off Grid System
 Grid Sharing System
 On Grid / Grid Tied System:
        1) Net Metering
        2) Double metering
        3) Captive Consumption


 ArrayTech Technologies Pvt. Ltd, Bengaluru
STAND ALONE SYSTEM

                          MPPT Charge Controller
                                                   BATTERY BANK



                            Soura Bandhu




Solar Frontier CIS Thin
  Film Solar Module




                                DC LOADS




ArrayTech Technologies Pvt. Ltd, Bengaluru
   Stand Alone System: Direct application , which can be used to charge
the battery and use it for the DC loads
   Low Conversion Losses since LOAD is DC
   Charge controller (MPPT or PWM) comes with Dusk to Dawn also
which can be used fir Street Lights
   Stand Alone Inverters can be used to run AC Loads


    Limitations:
   Load Dependent, Conventional System for small Loads
   Large Battery Bank required




     ArrayTech Technologies Pvt. Ltd, Bengaluru
HYBRID/OFF GRID SYSTEM




Solar Frontier CIS Thin
  Film Solar Module


                                                    BATTERY BANK



         AC
        MAINS


                                                   AC LOADS




  ArrayTech Technologies Pvt. Ltd, Bengaluru
   Prime Source: Battery
   Battery Charging Sources: Solar and Mains
   Load Sources: Cut Off Type
    Either Mains – OR – Solar + Battery (Floating or Non Floating)
   Both Savings and Back Up


    Limitations:
   Load Dependent and only for Non – Inductive Loads
   Repeated Battery Cycles
   Losses in Electronics and Battery


    NOTE: Proper Sizing is Important

     ArrayTech Technologies Pvt. Ltd, Bengaluru
GRID SHARING SYSTEM

                            SOLAR GRID SHARING PCU
                                                   Solar
                                                 Inverter


                      Converter and




                                                            AC LOADS
                        Charger

                        MPPT Charge
                         Controller




Solar PV Plant                        BATTERY BANK




  ArrayTech Technologies Pvt. Ltd, Bengaluru
   Prime Source: Battery
   Battery Charging Sources:
       Solar and Mains DC (Converter)
   Load Sources:
       3 DC Sources – Solar PV, Mains, Battery
       Either Mains + Solar OR Battery + Solar
   Work with High Inductive Loads
   Better Savings and Back Up with Less Battery Cycles


    Limitations:
   Load Dependent
   Higher Cost


     ArrayTech Technologies Pvt. Ltd, Bengaluru
On Grid / Grid Tied System:
 The solar modules generate DC electricity. The DC power goes
through a Solar ON Grid Inverter
 Solar Grid Tied Inverter: performs the conversion of the
variable DC output into a clean sinusoidal AC power
 Inverter output connected to Bus Bar (Distribution Panel)
 The Solar Current will be given lead angle in synchronization
process and it will be forcefully injected into the bus bar
 Depending on the type of ON Grid System the revenue or profits
will be gained




    ArrayTech Technologies Pvt. Ltd, Bengaluru
SYNCHRONISATION:
The inverter measure the grid (voltage, frequency, phasing) and use
this information to synchronize the internal regulation. It means the
inverter start up with an open grid contactor and with a grid
independent frequency. Then the controller change the internal
frequency, voltage and phasing so long as this is absolute identical to
the given values from the grid. Now the electronic will close a soft
start contactor for pre magnetise the internal transformer. Few parts
of a second later the main grid contactor will close and the inverter
will feed in. If the grid values will be changed during the inverter
feeds in grid monitoring will detect it and the controller will adjust
the internal regulation so that inverter is whole time synchronal to
the grid
    ArrayTech Technologies Pvt. Ltd, Bengaluru
NET METERING SYSTEM                   BUS BAR




                                                                UPS
                                NM




                                                              AC LOADS
        Grid Supply




      Solar PV Plant                     Grid Tied Inverter


ArrayTech Technologies Pvt. Ltd, Bengaluru
DOUBLE METERING SYSTEM                       BUS BAR




                                                                    UPS
                                             EM




                                                                  AC LOADS
   Grid Supply
                                 SM




                                             Grid Tied Inevrter
    Solar PV Plant
ArrayTech Technologies Pvt. Ltd, Bengaluru
Protections                      :
•DC Side modules will be given with SPD, DC Dis-connector Switch which
will protect the Solar System
•For all kinds of faults the Solar Inverter will react first and ISOLATE itself
from the system in Microseconds of time


Advantages                       :
•Simple and Safe systems which gives Direct Savings and Revenue
•Load Independent system
•Most Efficient System, Very Least Losses & Maintenance Free System
•25 years of Guaranteed Generation with 6-7 Years Payback Period
•1kW of Solar Power Plant Generates 5.5Units of Electricity per Day
•Accelerated Depreciation on the Investment

      ArrayTech Technologies Pvt. Ltd, Bengaluru
Limitations:
•No Back up will be given from the system, since solar power directly
utilized
•Stable Grid is a must
•NO Policy from Govt
•Infrastructure problem




    ArrayTech Technologies Pvt. Ltd, Bengaluru
CAPTIVE CONSUMPTION SYSTEM
                                                        BUS BAR
                        Grid
                                    AMFD


                                                                    UPS




                                                                  AC LOADS
                         DG




                                             Grid Tied Inevrter
    Solar PV Plant
ArrayTech Technologies Pvt. Ltd, Bengaluru
CAPTIVE CONSUMPTION:
Working Principle: SYNCHRONISATION
Feed: Least Resistive Path
Profit: Direct Savings on Electricity Bills
Precautions:
        Detailed Load Analysis
        DG Rating and Health of DG
        Circuit Breaker: To avoid Reverse Flow




    ArrayTech Technologies Pvt. Ltd, Bengaluru
CASE STUDY:
Civil Survey:
Location: ……………., State: ……….. And Country:…………
Latitude.... o and Longitude….. o
Shadow free Area Available: …………….. Sq meters
North to South : ………Meters           East to West    : ……………….. Meters
Type of Roof      : Flat Roof or Tilt Roof
If Flat Roof:     RCC or any other
If Tilted :       Metal Sheet, Asbustus Sheet, RCC roof or any other
Tilt Face south to north or east to west and Tilt Angle…..o,
Obstacles:        Cement Columns, AC Fan Units , Chiller Units
                  and other if any - Height of Obstacle: …….. Meter
Attachments:      Google Map, Layout of Site or Photo of Site

     ArrayTech Technologies Pvt. Ltd, Bengaluru
Electrical Survey:
Sources of Energy       :
Electricity Board:Contract Demand ……. kVA,        Peak Load ………..kVA
Diesel Generator: Rating …….. kVA
Make …………… and Life: ……… Years
Other Sources: Please specify with details
Load and Consumption Details :
Load type       :       1 Phase or 3 Phase
Type of Loads   :       Mention Type of Machines and Equipments used
Operating Hours :       Hours and …… am to…..pm
                        (if Load works in 2 or 3 Shifts)
Weekly Holidays :Specify (Only Sunday or Saturday or Half Saturday too)
Consumption     : ………….Units (Average of last six months)

     ArrayTech Technologies Pvt. Ltd, Bengaluru
ArrayTech Technologies Pvt. Ltd, Bengaluru
ECOMONIC ANALYSIS




ArrayTech Technologies Pvt. Ltd, Bengaluru
ArrayTech Technologies Pvt. Ltd, Bengaluru
Capacity:104 kW   Investment : Rs 12480000.00          System Cost: 120Rs/Watt
 Units with Annual    5% of MONEY SAVED Depric 30 % of Tax AMC 5% of Total Money
Degradation of 0.5% Escalation          iation   Savings     saved   Saved in Each        PRINCIPLE
  After 10 Years     in Tariff                              money        Year             PAY BACK
 1 Yr 176512.00     7.00    1235584.00 80% 2995200.00              0.00    4230784.00    -8249216.00
 2 Yr 175629.44     7.35    1290876.38     5%    37440.00          0.00    1328316.38    -6920899.62
 3 Yr 174751.29     7.72    1348643.10     5%    37440.00          0.00    1386083.10    -5534816.51
 4 Yr 173877.54     8.10    1408994.88     5%    37440.00          0.00    1446434.88    -4088381.63
 5 Yr 173008.15     8.51    1472047.40     5%    37440.00          0.00    1509487.40    -2578894.23
 6 Yr 172143.11     8.93    1537921.52      -      0.00       76896.08     1498465.45    -1080428.78
 7 Yr 171282.39     9.38    1606743.51      -      0.00       80337.18     1526406.34     445977.55
 8 Yr 170425.98     9.85    1678645.28      -      0.00       83932.26     1594713.02    2040690.57
  -        -         -           -          -       -                  -             -        -
  -        -         -           -          -       -                  -             -        -
  -        -         -           -          -       -                  -             -        -
21 Yr 159674.61    18.57    2965649.84      -      0.00      148282.49     2817367.35    30585229.40
22 Yr 158876.23    19.50    3098362.67      -      0.00      154918.13     2943444.54    33528673.94
23 Yr 158081.85    20.48    3237014.40      -      0.00      161850.72     3075163.68    36603837.63
24 Yr 157291.44    21.50    3381870.80      -      0.00      169093.54     3212777.26    39816614.88
25 Yr 156504.98    22.58    3533209.52      -      0.00      176660.48     3356549.04    43173163.92

       ArrayTech Technologies Pvt. Ltd, Bengaluru
ON GRID SYSTEM WITH FUEL EFFICIENT
Efficiency                    DIESEL GENERATORS:




                                                  Efficiency
Full Load             Half Load     NO Load       Full Load        Half Load     NO Load
                 LOAD Applied                                     LOAD Applied

                Mechanically                                      Electronically
             Controlled Governor                               Controlled Governor




             ArrayTech Technologies Pvt. Ltd, Bengaluru
ON GRID SYSTEM with FUEL EFFICIENT DG                 BUS BAR




                                                                  UPS




                                                                AC LOADS
    Solar PV Plant
                                          Grid Tied Inevrter
   ArrayTech Technologies Pvt. Ltd, Bengaluru
Area Of Application:
 HT Loads Like Factories, Hospitals, Offices, School,
Colleges, Hostels, commercial complexes


                  FINANCIAL POSSIBILITIES:
 Third Party Investment with Accelerated Depreciation
 Finding a buyer at Normal Tariff with REC
 REC Constraints




  ArrayTech Technologies Pvt. Ltd, Bengaluru
II Om Bhaskaraye Vidmahe Divakraraye
  Dheemahi Tanno Suryah Prachodayat II




ArrayTech Technologies Pvt. Ltd, Bengaluru

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On grid

  • 1. ON GRID/GRID TIED SOLAR PV SYSTEM FOR CAPTIVE CONSUMPTION: ADVANTAGES, LIMITATIONS AND POSSIBILITIES AT NATIONAL TRAINING CENTRE FOR SOLAR TECHNOLOGY, BANGALORE, 29th Jan 2013 from 3 – 5 pm. Organized By MNRE & KPCL – With TRA INTERNATIONAL, DELHI Prabhuraj Harakangi BE (E&E), M.Tech (Energy Systems) Sr. Design Engineer – Solar PV Systems Ph No: +91 8147814995, e-mail: prabhu@arraytechindia.com ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 2. TYPES OF Solar PV SYSTEMS :  Stand alone system  Hybrid /Off Grid System  Grid Sharing System  On Grid / Grid Tied System: 1) Net Metering 2) Double metering 3) Captive Consumption ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 3. STAND ALONE SYSTEM MPPT Charge Controller BATTERY BANK Soura Bandhu Solar Frontier CIS Thin Film Solar Module DC LOADS ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 4. Stand Alone System: Direct application , which can be used to charge the battery and use it for the DC loads  Low Conversion Losses since LOAD is DC  Charge controller (MPPT or PWM) comes with Dusk to Dawn also which can be used fir Street Lights  Stand Alone Inverters can be used to run AC Loads Limitations:  Load Dependent, Conventional System for small Loads  Large Battery Bank required ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 5. HYBRID/OFF GRID SYSTEM Solar Frontier CIS Thin Film Solar Module BATTERY BANK AC MAINS AC LOADS ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 6. Prime Source: Battery  Battery Charging Sources: Solar and Mains  Load Sources: Cut Off Type Either Mains – OR – Solar + Battery (Floating or Non Floating)  Both Savings and Back Up Limitations:  Load Dependent and only for Non – Inductive Loads  Repeated Battery Cycles  Losses in Electronics and Battery NOTE: Proper Sizing is Important ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 7. GRID SHARING SYSTEM SOLAR GRID SHARING PCU Solar Inverter Converter and AC LOADS Charger MPPT Charge Controller Solar PV Plant BATTERY BANK ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 8. Prime Source: Battery  Battery Charging Sources: Solar and Mains DC (Converter)  Load Sources: 3 DC Sources – Solar PV, Mains, Battery Either Mains + Solar OR Battery + Solar  Work with High Inductive Loads  Better Savings and Back Up with Less Battery Cycles Limitations:  Load Dependent  Higher Cost ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 9. On Grid / Grid Tied System:  The solar modules generate DC electricity. The DC power goes through a Solar ON Grid Inverter  Solar Grid Tied Inverter: performs the conversion of the variable DC output into a clean sinusoidal AC power  Inverter output connected to Bus Bar (Distribution Panel)  The Solar Current will be given lead angle in synchronization process and it will be forcefully injected into the bus bar  Depending on the type of ON Grid System the revenue or profits will be gained ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 10. SYNCHRONISATION: The inverter measure the grid (voltage, frequency, phasing) and use this information to synchronize the internal regulation. It means the inverter start up with an open grid contactor and with a grid independent frequency. Then the controller change the internal frequency, voltage and phasing so long as this is absolute identical to the given values from the grid. Now the electronic will close a soft start contactor for pre magnetise the internal transformer. Few parts of a second later the main grid contactor will close and the inverter will feed in. If the grid values will be changed during the inverter feeds in grid monitoring will detect it and the controller will adjust the internal regulation so that inverter is whole time synchronal to the grid ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 11. NET METERING SYSTEM BUS BAR UPS NM AC LOADS Grid Supply Solar PV Plant Grid Tied Inverter ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 12. DOUBLE METERING SYSTEM BUS BAR UPS EM AC LOADS Grid Supply SM Grid Tied Inevrter Solar PV Plant ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 13. Protections : •DC Side modules will be given with SPD, DC Dis-connector Switch which will protect the Solar System •For all kinds of faults the Solar Inverter will react first and ISOLATE itself from the system in Microseconds of time Advantages : •Simple and Safe systems which gives Direct Savings and Revenue •Load Independent system •Most Efficient System, Very Least Losses & Maintenance Free System •25 years of Guaranteed Generation with 6-7 Years Payback Period •1kW of Solar Power Plant Generates 5.5Units of Electricity per Day •Accelerated Depreciation on the Investment ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 14. Limitations: •No Back up will be given from the system, since solar power directly utilized •Stable Grid is a must •NO Policy from Govt •Infrastructure problem ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 15. CAPTIVE CONSUMPTION SYSTEM BUS BAR Grid AMFD UPS AC LOADS DG Grid Tied Inevrter Solar PV Plant ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 16. CAPTIVE CONSUMPTION: Working Principle: SYNCHRONISATION Feed: Least Resistive Path Profit: Direct Savings on Electricity Bills Precautions: Detailed Load Analysis DG Rating and Health of DG Circuit Breaker: To avoid Reverse Flow ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 17. CASE STUDY: Civil Survey: Location: ……………., State: ……….. And Country:………… Latitude.... o and Longitude….. o Shadow free Area Available: …………….. Sq meters North to South : ………Meters East to West : ……………….. Meters Type of Roof : Flat Roof or Tilt Roof If Flat Roof: RCC or any other If Tilted : Metal Sheet, Asbustus Sheet, RCC roof or any other Tilt Face south to north or east to west and Tilt Angle…..o, Obstacles: Cement Columns, AC Fan Units , Chiller Units and other if any - Height of Obstacle: …….. Meter Attachments: Google Map, Layout of Site or Photo of Site ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 18. Electrical Survey: Sources of Energy : Electricity Board:Contract Demand ……. kVA, Peak Load ………..kVA Diesel Generator: Rating …….. kVA Make …………… and Life: ……… Years Other Sources: Please specify with details Load and Consumption Details : Load type : 1 Phase or 3 Phase Type of Loads : Mention Type of Machines and Equipments used Operating Hours : Hours and …… am to…..pm (if Load works in 2 or 3 Shifts) Weekly Holidays :Specify (Only Sunday or Saturday or Half Saturday too) Consumption : ………….Units (Average of last six months) ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 19. ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 21. ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 22. Capacity:104 kW Investment : Rs 12480000.00 System Cost: 120Rs/Watt Units with Annual 5% of MONEY SAVED Depric 30 % of Tax AMC 5% of Total Money Degradation of 0.5% Escalation iation Savings saved Saved in Each PRINCIPLE After 10 Years in Tariff money Year PAY BACK 1 Yr 176512.00 7.00 1235584.00 80% 2995200.00 0.00 4230784.00 -8249216.00 2 Yr 175629.44 7.35 1290876.38 5% 37440.00 0.00 1328316.38 -6920899.62 3 Yr 174751.29 7.72 1348643.10 5% 37440.00 0.00 1386083.10 -5534816.51 4 Yr 173877.54 8.10 1408994.88 5% 37440.00 0.00 1446434.88 -4088381.63 5 Yr 173008.15 8.51 1472047.40 5% 37440.00 0.00 1509487.40 -2578894.23 6 Yr 172143.11 8.93 1537921.52 - 0.00 76896.08 1498465.45 -1080428.78 7 Yr 171282.39 9.38 1606743.51 - 0.00 80337.18 1526406.34 445977.55 8 Yr 170425.98 9.85 1678645.28 - 0.00 83932.26 1594713.02 2040690.57 - - - - - - - - - - - - - - - - - - - - - - - - - - - 21 Yr 159674.61 18.57 2965649.84 - 0.00 148282.49 2817367.35 30585229.40 22 Yr 158876.23 19.50 3098362.67 - 0.00 154918.13 2943444.54 33528673.94 23 Yr 158081.85 20.48 3237014.40 - 0.00 161850.72 3075163.68 36603837.63 24 Yr 157291.44 21.50 3381870.80 - 0.00 169093.54 3212777.26 39816614.88 25 Yr 156504.98 22.58 3533209.52 - 0.00 176660.48 3356549.04 43173163.92 ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 23. ON GRID SYSTEM WITH FUEL EFFICIENT Efficiency DIESEL GENERATORS: Efficiency Full Load Half Load NO Load Full Load Half Load NO Load LOAD Applied LOAD Applied Mechanically Electronically Controlled Governor Controlled Governor ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 24. ON GRID SYSTEM with FUEL EFFICIENT DG BUS BAR UPS AC LOADS Solar PV Plant Grid Tied Inevrter ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 25. Area Of Application:  HT Loads Like Factories, Hospitals, Offices, School, Colleges, Hostels, commercial complexes FINANCIAL POSSIBILITIES:  Third Party Investment with Accelerated Depreciation  Finding a buyer at Normal Tariff with REC  REC Constraints ArrayTech Technologies Pvt. Ltd, Bengaluru
  • 26. II Om Bhaskaraye Vidmahe Divakraraye Dheemahi Tanno Suryah Prachodayat II ArrayTech Technologies Pvt. Ltd, Bengaluru