How to maintain measuring equipment

1. Awareness
of
Measuring Equipment

2. What?
Awareness is process to make aware about
measuring equipment, preparation and usage of
measuring equipment.
Why?
To be able use measuring tools properly and ensure
the part that produce already correct and within
specification.
Objective

3. Element of awareness
1.Knowledge
2.Skill
3.Responsibility
4.Behaviors
The Element

4. Configuration Size
Newspaper
~ 0.08 mm
Human hair
~ 0.06 mm
Pig’s hair
~ 0.1 mm
Pin
0.6 mm
Cigarette paper
0.03 mm
~ 0.001 mm Spinning fibre
~0.006 mm
Paper Clip
1mm

5. Measuring Equipment

6. Manual Caliper Digital Caliper
Vernier Caliper

7. Internal Measurement Nibs
Slider Clamp Screw
Knife Edge External Measurement Jaws
Slider
Knob
Slider Stopper
Depth Bare Blade
Main Scale
Paralaks
Vernier Caliper

8. Screw Gib Pressure Screw Gib Setting
Vernier Caliper

9. Slider Depth Bar Blade
Vernier Caliper

10. Display and Mode Indicator
Slider Clamp Screw
Guidance Scale Marking
on/off
mm/inch
Low Batt
Vernier Caliper

11. Inside +20mm
Internal Measurement Jaws
Kind of Jaw

12. Internal Measurement Jaws
+19.96 mm
Kind of Jaw

13. Clean before and After Used
Cleaning the jaw

14. Usage

15. Manual Micrometer Digital Micrometer
Micrometer

16. Adjustable Anvil
Ratchet Stop
Thimble
Spindle
Spindle Clamp Assembly
Micrometer

17. Micrometer; Zero Seting

18. Micrometer
zero/absPreset
Hold
Low Batt
Display

19. Calibration value
Micrometer

20. Analog Digital
Dial gauge

21. Division
Bezel Clamp
Spindle
Contact Point
Counter
Dial Pointer
Resolution ( NST )
Dial gauge

22. Contact Point
Resolution ( NST )
Dial gauge

23. perpendicular to the measuring direction
Angle α 15o
30o
45o
60o
Corr. factor 0.96 0.87 0.70 0.50
Example
Angle α 30o
(estimated)
Reading on dial 0.38 mm
Meas. Value 0.38x0.87 = 0.33 mm
Dial gauge; Cosines Factor

24. Check The Dial before
used
Dial gauge

25. Correct Mounting
Dial gauge

26. Clamping
Dial Indicator
Holder
Guide Ball
Gauge Rod
Gauging Plunger
Cap Nut
Bore Gauge

27. Micrometer Head
Bend
Bore Gauge

28. Height Master
Ring Gauge Block Gauge
By using :
Bore Gauge

29. Bore Gauge Application
Bore Gauge

30. PRESET
HOLD
ZERO/ABS
ON/OFF
1 DIV 0.002mm
Matikan Pada Setiap Akhir
Tepat Pada Posisi 11mm
Heightmaster

31. Flat TableTouch Free
Jika Height Master Block Gauge menyentuh flat table
segera informasikan ke calibration
Heightmaster

32. Main Slide ON/OFF
Dial Indicator
+/-
Base
Setting Screw
PRESET
Display
ZERO/ABS
Clamp Screw
HOLD/DATA
Height gauge

33. Height Gauge Application

34. Gauge
Ring Gauge Cylindrical Gauge

35. Ring Gauge

36. 240.999
Ring Gauge

37. 346.031
Outside Diameter
Cylindrical Gauge

38. Unimaster
Spindle Clamp
Dial Indicator
Main Scale
Clamp
Clamp
Setting Scale
Scale Clamp Screw
Clamp Screw

39. Unimaster

40. Unimaster Extension
Contact Point

41. Unimaster aplication
90

42. Setting Master
Inside Diameter
Outside Diameter

43. Depth Gauge
Guidance Scale Marking
On/Off
Zero/ABS
Display
Slider Clamp Screw
900

44. Extensions
Ratchet
Seat Area
Depth Gauge

45. Dial Indicator
Extension
Seat Area
Depth Gauge

46. Extension Rod
Outside Micrometer
Preset
Hold
Data
Display
Zero/ABS Thimble
Anvil
Clamp screw

47. Snap Gauge
Dial Indicator
Gauging Pin
Adjustable Pin Locknut
Adjustable Pin
Adjustable
Backstop Handle
Puller

48. Snap Gauge Setting
By Using :
Cylindrical GaugeBlock Gauge

49. Thank You