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Since 1943, as STORK KST, a heritage of Service Expertise, Manufacture
and Supply of Fine T-GRIP™ lining to the Environmental and Wastewater
Management Industries.




•   6 decades of reliable service to our customers on 4 Continents
•   T-GRIP™ lining for Concrete Pipes, Tunnels and Structures
•   T-GRIP™ lining systems that are Engineered to meet the most demanding of specifications
•   T-GRIP™ lining systems that are highly adaptable for general chemical tank-linings service
T-GRIP™ IS THE REGISTERED TRADE MARK OF KST HOLLAND B.V.
T-GRIP™ lining systems in PVC, HDPE, LLDPE, FPP to meet the challenges of a changing world




                      1                            4                                6
                                                             HDPE T-GRIP™ Lined Pipe



                                     DRY-CAST
                                   PLASTIC LINED
                                 PIPE PRODUCTION

                     2                                                              7

                     3                             5         Flexible PVC T-GRIP™
                                                             Lined Pipe             8
THE PROBLEM

                              F   CROWN AR
                           NO                         EA
                                                         S
                     S   IO                                      O
                 O




                                                                     F
           RR




                               H2 SO4



                                                                     PI
        CO




                                                                         PE
                           CO2                  H2 S

                            WASTEWATER
                                                                ES




                            & SULPHATES
                                                         M




                                                            I
                                                       SL
                                    S I LT




THE PROCESS
• Organic Sulphates and Inorganic Sulphides are present in the slimes of sewerage flows
  and form the Total Sulphides present in the sewerage.
• A fraction of the dissolved Hydrogen Sulphide is released into the sewer atmosphere as a gas.
• A process of bacterial reduction occurs when the Hydrogen Sulphide, in combination with the
  other gases, such as Carbon Dioxide, is progressively oxidised, reducing the Ph to the point
  where it splits off with water molecules to form Sulphuric Acid.
• The powerful inorganic Sulphuric Acid reacts with hydrated calcium silicates and lime in
  the cement structure and reduces it to a soft swelling paste.
• Conditions are optimal for this process of Sulphide attack when there is high BIOLOGICAL
  OXYGEN DEMAND, PRESENCE OF SULPHATES (Common in all water systems), HIGHER
  AMBIENT TEMPERATURES (quickening the kinetics of breakdown and reduction), LONG
  DETENTION TIMES (Flat grades – low velocities)
THE OPTIONS
                 Various methods have been used and tried in the past, these include :
                 • Overdesign of Sewerage Systems, including greater wall thickness in pipes and tunnels and the
                   provision of ventilation shafts and machine ducted air to reduce and remove the Hydrogen Sulphide
                   gas.
                   These methods are very expensive and are only partially effective.
                 • Bacteriocides : These are added into concrete, using a special process of Octration with the express
                   aim of preventing bacteria forming on the concrete surface.
                   The effect is strictly limited and is practically ineffective, being, at best, a palliative measure.
                 • Provide special concretes : [Calcareous aggregates, Type 5 Seawater cement, Hi Alumina cement
                   such as Ciment Fondue.]
                   These can sometimes delay the onset of serious Hydrogen sulphide corrosion [in case of calcareous
                   aggregate] but they are purely palliatives, in the medium term.
                 • Liquid applied coatings : Such as Bitumens, Coal-Tar epoxies and even expensive urethane
                   elastomers.
                   These all eventually fail owing to the phenomenon of ‘pin-holing’ that occurs when coatings are
                   sprayed onto a surface. These small asperities in the body of the applied film provide an easy route to
                   the concrete substrate for the small Hydrogen Sulphide molecule. Also concrete provides a difficult
                   and uneven substrate to paint or coat, with unviable surface tension effects.




HDPF T-GRIP™ palletized for export         HDPE Lined pipe at U.A.E. Factory          Soffit of wastewater tank structure



                 THE SOLUTION
                 • Provision of a lining made of flexible plastic that is chemically inert when subjected to Sulphuric
                   Acid attack. The lining shall be made from thermo-plastic PVC or other flexible plastic, provided
                   there are no pin-holes and that an effective way of attaching the plastic to the concrete is devised.
                 • Paint or coatings do not adhere very well to concrete – neither do glues or adhesives - PROBLEM
                 • The solution was found in 1947 when the first T-ribbed liner were made in the USA. Being cast into
                   concrete, at the time of manufacture, the T-ribbed lined pipes were fully protected by mechanically
                   anchored PVC plastic liners.
                 • These linings were extruded under heat and pressure to form a high grade plastic of high molecular
                   weight, intrinsically free of voids and pin-holes in its structure. Further, the lining was thermo-
                   plastic, meaning that it could be heated to melting point, allowed to cool, and it would remain
                   unchanged in all physical and chemical characteristics. This meant that the material could be fused
                   to itself by the application of heat, thus rendering it weldable into continuous lengths.
• In the early 1990’s, KST HOLLAND BV, then a supplier of PVC T-GRIP™ liners innovated the T-ribbed
  Polyethylene lining system, thus improving the generics of the type, by providing stronger and more
  chemically resistant plastics such as Linear Low Density Polyethylene (LLDPE), High Density                                                      T-Grip
  Polyethylene (HDPE) and Flexible Polypropylene (FPP).
• Since these developments our T-GRIP™ lining system which includes PVC and the Polyethylenes have
  been widely accepted on four continents as the benchmark of quality and innovation.
• KST offers 2 ribbed profile variants in T-PROFILE and ARROW PROFILE for various types of lining
  processes. The ARROWLOCK PROFILE is most suitable for Spun Pipe-Making.
                                                                                                                                                  Arrow
• The KST T-GRIP™ lining system is the ultimate SOLUTION to the PROBLEM of Hydrogen Sulphide
  attack in wastewater storage and conveyance systems.



                                                            THE PRODUCTS
                                                            KST Holland BV manufactures HDPE and PVC linings in different profiles
                                                            and thicknesses for our Pipe-Lining business. The same grades, plus
                                                            Flexible Polypropylene are available for lining structures and tanks. We
                                                            can supply our T-GRIP™ lining in any colour, the main colours are Black,
                                                            White and Blue.



                                                                                 THE
                                                                                 APPLICATIONS
                                                                                 The primary application for these T-GRIP linings is for
                                                                                 Pipe and Tunnel and concrete structures linings in
                                                                                 Wastewater service.


                                                                                 Other applications :
                                                                                    • Tanking of Structural foundations to protect
                                                                                      concrete against aggressive salts and chemicals
                                                                                    • Tank-Linings in the electro-plating industry (PVC,
                                                                                      HDPE and FPP grades.)
                                                                                    • Cell-Liners in Copper and Zinc refining (Used
                                                                                      instead of Lead Linings)
                                                                                    • Linings for clean products storage
                                                                                    • Linings for Hydrofluoric Acid Tanks
                                                                                    • HDPE tanking for jetty caissons




 Innovative digester tank construction in U.S.A. with black T-GRIP™      Construction of T-GRIP™ PVC lined culvert   Digester Dome construction with blue
 polyethylene lining. (In U.S.A. also under the trade name Corr-Tite)                                                polyethylene T-GRIP™ lining in U.S.A.
QUALITY CONTROL
               ASPECTS OF T-GRIP™
               LINING SYSTEMS
               The main attractions of the T-GRIP™ lining systems are their USER
               FRIENDLINESS. This makes them popular with the pipe-making community and
               contractors everywhere.

               KST T-GRIP™ LININGS are subjected to regular Batch Testing as part of our
               ongoing programme of QA/QC which starts at the factory were the linings are
               made. Our linings go through the following routine tests :

               • Batch tests are carried out at our factory laboratory, which is certified to ISO
                 9001 EN Standard. These tests are carried out on each batch manufactured and
                 cover Physical properties such as Melt Flow Index, Specific Density, Tensile
                 properties, Hardness and Pigment content.
               • Independent Laboratory testing is carried out periodically in order to
                 properly codify each type of lining that KST manufactures. Tests are                        Tensile Test
                 carried out on LLDPE, HDPE and PVC types to
                 check on all Physical and Chemical properties
                 under 112 immersion conditions, as called for in
                 the GREEN BOOK FOR PUBLIC WORKS
                 CONSTRUCTION of the CITY OF LOS ANGELES.
               • Weld tests are carried out in our laboratory and
                 at job sites everywhere our linings are supplied
                 to. The testing of welds is probably the most
                 important aspect of overall Lining quality, as
Density Test
                 CONTINUITY OF THE LINER SYSTEM is crucial to
                 long-term security and peace of mind.                                             Patent Certificate,
                                                                                               Netherlands-Test Wire
                                                                                                        Techique for
                                                                                                    Extrusion Welds.




                                  Careful Field Testing carried out on a regular basis
QUALITY CONTROL,
VERIFICATION, INSPECTION,
AND CERTIFICATION
The above tests are typically carried out on a daily
basis at the UK factory, KST PROTECTIVE
LININGS Ltd.


Field welds are tested by spark-testing and by
tensile testing at a laboratory in Abu Dhabi, where
the SEWERAGE PROJECTS COMMITTEE maintains
one of the highest standards of Quality Control in
the world today.




Close inspection and maintenance of pipes before use   Independent Test Reports




Test Wire inclusion                                                       Live Spark Test
THE PROPERTIES
                                                     • PVC linings have excellent hot-air welding properties
                                                       and are suitable for use as man-hole linings.

                                                     • PVC has great flexibility and is highly suitable for lining
                                                       complicated shapes

                                                     • HDPE can be used in pipes and funnels and is also
                                                       suitable for tanks and chambers in both sewerage
                                                       and chemical storage service

                                                     • PP (FIexible Polypropylene) can be used for the lining
                                                       of process tanks where higher ambient temperatures
Lined Manhole                                          are normally obtained.

                                                     • Temperature ranges of materials :


                                                      PVC: Zero degrees centigrade up to 65 degrees
                                                      centigrade
                                                      LLDPE / HDPE: Minus 35 degrees centigrade up to 65
                                                      degrees centigrade
                                                      PP: Minus 35 degrees centigrade up to 100 degrees
                                                      centigrade




KST Liner in rolls ready for Export by Air Freight




Mosul, Iraq                                             KST Liner on form. Culvert construction, Mosul, Iraq
WELDING




Hot Air Welding                                                           High Frequency Welding Machine for Flex pvc T-GRIP™

PVC is welded using Hot Air and High Frequency methods, as per the picture gallery above.
Equipment is obtainable through your reliable KST partner.




Extrusion Welding                                                         Butt Welding Machine for HDPE T-GRIP™

HDPE is welded using Hot-Air, Butt-welding and Extrusion welding techniques.
Generally Butt-Welding is only used for thicknesses of 2mm and above.




                                                                                         Wall Crawler Welder




Photographs of Proprietory equipment, available through KST Holland BV.                  Welding robot
EXPERIENCE
Having manufactured and sold over three million square metres of T-GRIP™ in both PVC and
Polyethylene grades, KST Holland BV is the major European based supplier of this Liner Type,
with 100% of our UK factory’s production being exported to Europe, the Middle-East, the
Americas and Asia.
We serve our customers by regular contact and we have a thriving associate in the USA, which
handles all our structural Linings business.
Throughout the years KST Holland has introduced new methodologies in the Linings field that
have now become Standard practice in the industry as a whole.
INTERNATIONAL
                                             PROJECTS



HDPE T-GRIP™ lined pipes on SPC, U.A.E.                                  PVC. T-GRIP™ lined pipes, Saudi Arabia




Liner preparation, Singapore                                                             Finished Culvert, Iraq
                                          Osman Group, Cairo, Egypt




Manholes, Saudi Arabia                      Culverts in Thailand      LLDPE T-GRIP™ lined Digester Dome, U.S.A.
Manufacturing T-GRIP™ lining since 1975




The Company has been going since 1943, when it was called STORK KST, and rapidly became a big name in Synthetics, working with
hard plastics and the early developing PVC. Throughout our lifetime KST HOLLAND BV has always been a 'hand's on' Company,
developing its vast experience through long-term involvement in plastics linings in Wastewater Utilities and the Environmental field.
Today the Company is part of the Duursema Group and is a multi-million Euro organization with Total Group Sales of over 75 Million
Euro.




KST HOLLAND BV                                                                           KST Protective Linings Ltd., England

International Office:                                                                    U.K. Factory
Noorderstraat 1a,
1823 CS. Alkmaar., Holland.

Phone:       +31 72 540 5960
Fax:         +31 72 540 4881 or 509 5072
E-mail:      info@kstholland.com
Web:         www.kstholland.com


Production and Laboratory
BS EN ISO 9002, certified.

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Kst Brochure 08 031 (2)

  • 1. Since 1943, as STORK KST, a heritage of Service Expertise, Manufacture and Supply of Fine T-GRIP™ lining to the Environmental and Wastewater Management Industries. • 6 decades of reliable service to our customers on 4 Continents • T-GRIP™ lining for Concrete Pipes, Tunnels and Structures • T-GRIP™ lining systems that are Engineered to meet the most demanding of specifications • T-GRIP™ lining systems that are highly adaptable for general chemical tank-linings service T-GRIP™ IS THE REGISTERED TRADE MARK OF KST HOLLAND B.V.
  • 2. T-GRIP™ lining systems in PVC, HDPE, LLDPE, FPP to meet the challenges of a changing world 1 4 6 HDPE T-GRIP™ Lined Pipe DRY-CAST PLASTIC LINED PIPE PRODUCTION 2 7 3 5 Flexible PVC T-GRIP™ Lined Pipe 8
  • 3. THE PROBLEM F CROWN AR NO EA S S IO O O F RR H2 SO4 PI CO PE CO2 H2 S WASTEWATER ES & SULPHATES M I SL S I LT THE PROCESS • Organic Sulphates and Inorganic Sulphides are present in the slimes of sewerage flows and form the Total Sulphides present in the sewerage. • A fraction of the dissolved Hydrogen Sulphide is released into the sewer atmosphere as a gas. • A process of bacterial reduction occurs when the Hydrogen Sulphide, in combination with the other gases, such as Carbon Dioxide, is progressively oxidised, reducing the Ph to the point where it splits off with water molecules to form Sulphuric Acid. • The powerful inorganic Sulphuric Acid reacts with hydrated calcium silicates and lime in the cement structure and reduces it to a soft swelling paste. • Conditions are optimal for this process of Sulphide attack when there is high BIOLOGICAL OXYGEN DEMAND, PRESENCE OF SULPHATES (Common in all water systems), HIGHER AMBIENT TEMPERATURES (quickening the kinetics of breakdown and reduction), LONG DETENTION TIMES (Flat grades – low velocities)
  • 4. THE OPTIONS Various methods have been used and tried in the past, these include : • Overdesign of Sewerage Systems, including greater wall thickness in pipes and tunnels and the provision of ventilation shafts and machine ducted air to reduce and remove the Hydrogen Sulphide gas. These methods are very expensive and are only partially effective. • Bacteriocides : These are added into concrete, using a special process of Octration with the express aim of preventing bacteria forming on the concrete surface. The effect is strictly limited and is practically ineffective, being, at best, a palliative measure. • Provide special concretes : [Calcareous aggregates, Type 5 Seawater cement, Hi Alumina cement such as Ciment Fondue.] These can sometimes delay the onset of serious Hydrogen sulphide corrosion [in case of calcareous aggregate] but they are purely palliatives, in the medium term. • Liquid applied coatings : Such as Bitumens, Coal-Tar epoxies and even expensive urethane elastomers. These all eventually fail owing to the phenomenon of ‘pin-holing’ that occurs when coatings are sprayed onto a surface. These small asperities in the body of the applied film provide an easy route to the concrete substrate for the small Hydrogen Sulphide molecule. Also concrete provides a difficult and uneven substrate to paint or coat, with unviable surface tension effects. HDPF T-GRIP™ palletized for export HDPE Lined pipe at U.A.E. Factory Soffit of wastewater tank structure THE SOLUTION • Provision of a lining made of flexible plastic that is chemically inert when subjected to Sulphuric Acid attack. The lining shall be made from thermo-plastic PVC or other flexible plastic, provided there are no pin-holes and that an effective way of attaching the plastic to the concrete is devised. • Paint or coatings do not adhere very well to concrete – neither do glues or adhesives - PROBLEM • The solution was found in 1947 when the first T-ribbed liner were made in the USA. Being cast into concrete, at the time of manufacture, the T-ribbed lined pipes were fully protected by mechanically anchored PVC plastic liners. • These linings were extruded under heat and pressure to form a high grade plastic of high molecular weight, intrinsically free of voids and pin-holes in its structure. Further, the lining was thermo- plastic, meaning that it could be heated to melting point, allowed to cool, and it would remain unchanged in all physical and chemical characteristics. This meant that the material could be fused to itself by the application of heat, thus rendering it weldable into continuous lengths.
  • 5. • In the early 1990’s, KST HOLLAND BV, then a supplier of PVC T-GRIP™ liners innovated the T-ribbed Polyethylene lining system, thus improving the generics of the type, by providing stronger and more chemically resistant plastics such as Linear Low Density Polyethylene (LLDPE), High Density T-Grip Polyethylene (HDPE) and Flexible Polypropylene (FPP). • Since these developments our T-GRIP™ lining system which includes PVC and the Polyethylenes have been widely accepted on four continents as the benchmark of quality and innovation. • KST offers 2 ribbed profile variants in T-PROFILE and ARROW PROFILE for various types of lining processes. The ARROWLOCK PROFILE is most suitable for Spun Pipe-Making. Arrow • The KST T-GRIP™ lining system is the ultimate SOLUTION to the PROBLEM of Hydrogen Sulphide attack in wastewater storage and conveyance systems. THE PRODUCTS KST Holland BV manufactures HDPE and PVC linings in different profiles and thicknesses for our Pipe-Lining business. The same grades, plus Flexible Polypropylene are available for lining structures and tanks. We can supply our T-GRIP™ lining in any colour, the main colours are Black, White and Blue. THE APPLICATIONS The primary application for these T-GRIP linings is for Pipe and Tunnel and concrete structures linings in Wastewater service. Other applications : • Tanking of Structural foundations to protect concrete against aggressive salts and chemicals • Tank-Linings in the electro-plating industry (PVC, HDPE and FPP grades.) • Cell-Liners in Copper and Zinc refining (Used instead of Lead Linings) • Linings for clean products storage • Linings for Hydrofluoric Acid Tanks • HDPE tanking for jetty caissons Innovative digester tank construction in U.S.A. with black T-GRIP™ Construction of T-GRIP™ PVC lined culvert Digester Dome construction with blue polyethylene lining. (In U.S.A. also under the trade name Corr-Tite) polyethylene T-GRIP™ lining in U.S.A.
  • 6. QUALITY CONTROL ASPECTS OF T-GRIP™ LINING SYSTEMS The main attractions of the T-GRIP™ lining systems are their USER FRIENDLINESS. This makes them popular with the pipe-making community and contractors everywhere. KST T-GRIP™ LININGS are subjected to regular Batch Testing as part of our ongoing programme of QA/QC which starts at the factory were the linings are made. Our linings go through the following routine tests : • Batch tests are carried out at our factory laboratory, which is certified to ISO 9001 EN Standard. These tests are carried out on each batch manufactured and cover Physical properties such as Melt Flow Index, Specific Density, Tensile properties, Hardness and Pigment content. • Independent Laboratory testing is carried out periodically in order to properly codify each type of lining that KST manufactures. Tests are Tensile Test carried out on LLDPE, HDPE and PVC types to check on all Physical and Chemical properties under 112 immersion conditions, as called for in the GREEN BOOK FOR PUBLIC WORKS CONSTRUCTION of the CITY OF LOS ANGELES. • Weld tests are carried out in our laboratory and at job sites everywhere our linings are supplied to. The testing of welds is probably the most important aspect of overall Lining quality, as Density Test CONTINUITY OF THE LINER SYSTEM is crucial to long-term security and peace of mind. Patent Certificate, Netherlands-Test Wire Techique for Extrusion Welds. Careful Field Testing carried out on a regular basis
  • 7. QUALITY CONTROL, VERIFICATION, INSPECTION, AND CERTIFICATION The above tests are typically carried out on a daily basis at the UK factory, KST PROTECTIVE LININGS Ltd. Field welds are tested by spark-testing and by tensile testing at a laboratory in Abu Dhabi, where the SEWERAGE PROJECTS COMMITTEE maintains one of the highest standards of Quality Control in the world today. Close inspection and maintenance of pipes before use Independent Test Reports Test Wire inclusion Live Spark Test
  • 8. THE PROPERTIES • PVC linings have excellent hot-air welding properties and are suitable for use as man-hole linings. • PVC has great flexibility and is highly suitable for lining complicated shapes • HDPE can be used in pipes and funnels and is also suitable for tanks and chambers in both sewerage and chemical storage service • PP (FIexible Polypropylene) can be used for the lining of process tanks where higher ambient temperatures Lined Manhole are normally obtained. • Temperature ranges of materials : PVC: Zero degrees centigrade up to 65 degrees centigrade LLDPE / HDPE: Minus 35 degrees centigrade up to 65 degrees centigrade PP: Minus 35 degrees centigrade up to 100 degrees centigrade KST Liner in rolls ready for Export by Air Freight Mosul, Iraq KST Liner on form. Culvert construction, Mosul, Iraq
  • 9. WELDING Hot Air Welding High Frequency Welding Machine for Flex pvc T-GRIP™ PVC is welded using Hot Air and High Frequency methods, as per the picture gallery above. Equipment is obtainable through your reliable KST partner. Extrusion Welding Butt Welding Machine for HDPE T-GRIP™ HDPE is welded using Hot-Air, Butt-welding and Extrusion welding techniques. Generally Butt-Welding is only used for thicknesses of 2mm and above. Wall Crawler Welder Photographs of Proprietory equipment, available through KST Holland BV. Welding robot
  • 10. EXPERIENCE Having manufactured and sold over three million square metres of T-GRIP™ in both PVC and Polyethylene grades, KST Holland BV is the major European based supplier of this Liner Type, with 100% of our UK factory’s production being exported to Europe, the Middle-East, the Americas and Asia. We serve our customers by regular contact and we have a thriving associate in the USA, which handles all our structural Linings business. Throughout the years KST Holland has introduced new methodologies in the Linings field that have now become Standard practice in the industry as a whole.
  • 11. INTERNATIONAL PROJECTS HDPE T-GRIP™ lined pipes on SPC, U.A.E. PVC. T-GRIP™ lined pipes, Saudi Arabia Liner preparation, Singapore Finished Culvert, Iraq Osman Group, Cairo, Egypt Manholes, Saudi Arabia Culverts in Thailand LLDPE T-GRIP™ lined Digester Dome, U.S.A.
  • 12. Manufacturing T-GRIP™ lining since 1975 The Company has been going since 1943, when it was called STORK KST, and rapidly became a big name in Synthetics, working with hard plastics and the early developing PVC. Throughout our lifetime KST HOLLAND BV has always been a 'hand's on' Company, developing its vast experience through long-term involvement in plastics linings in Wastewater Utilities and the Environmental field. Today the Company is part of the Duursema Group and is a multi-million Euro organization with Total Group Sales of over 75 Million Euro. KST HOLLAND BV KST Protective Linings Ltd., England International Office: U.K. Factory Noorderstraat 1a, 1823 CS. Alkmaar., Holland. Phone: +31 72 540 5960 Fax: +31 72 540 4881 or 509 5072 E-mail: info@kstholland.com Web: www.kstholland.com Production and Laboratory BS EN ISO 9002, certified.