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Replanning the Performance
     Measurement Baseline
                                   Presented At The
   NASA Project Management Conference
                                         March 2004


                                    Dorothy J. Tiffany
              National Aeronautics and Space Administration
                              Goddard Space Flight Center
Definitions

      Performance Measurement Baseline
         The time-phased budget plan against which all work
         performance is measured

      Over Target Baseline
         A new performance measurement baseline resulting from failure
         to meet the original objectives
         Exceeds the original target costs and requires customer approval

      Over Target Schedule
         A revised schedule baseline with new activities and milestones
         extending beyond the contractual completion
Definitions

      Reprogramming
        A comprehensive replanning of remaining contractual effort that
        results in a total budget and/or total schedule greater than the
        contractual requirements
        Process that results in an OTB or OTS

      Replan
        A change in the original plan for accomplishing authorized
        contractual requirements that stays within the existing constraints
        of the contract
A few reasons for updating the plan…

     Estimate at completion (EAC) is less than actual costs
     for some elements

     Existence of zero budget work packages

     Cost and schedule variance explanations are no longer
     meaningful

     Inability to effectively use the performance data

     Unrealistic activity durations and relationship logic

     Depletion or rapid use of management reserve

     Lack of confidence in contractor’s EAC
Contributors to reprogramming
~A few experiences ~

       Launch dates were changing and remaining schedule
       was no longer achievable

       Original spacecraft integration & test schedule
       durations were unrealistic

       Earned Value information was unreliable:
          Cost and schedule variances were not meaningful
          Contractor was unable to forecast performance because
          of flawed data
          Difficulty determining causes of performance problems
          due to lack of understanding of basis of estimate

       Depletion of all management reserve
More experiences…

    Disruption from major contractor relocation greatly increased
    contractor risk and changed significant assumptions relating to
    basis of estimate

       Loss of technical experience base
       Almost 100% turnover in first level managers
       Change from non-union to union shop
       New systems (engineering, quality, accounting)
       New senior management chain
       New manufacturing & test facilities and procedures
And more experiences…

     Major technical problems
        Design errors
        Human errors on factory floor
        Material shortages

     Escalating cost overruns (40%)

     Significant contract change order traffic
        Contractor often slow preparing proposals and
        revising plans
        Failure to identify “end-of-contract” or program
        extension impact of changes on cost and
        schedule
        Customer directed task orders
A few thoughts before committing to a replan

     A contract should be greater than 20% and less than 85%
     complete before considering a replan

     Projected cost growth should be greater than 15% for the
     remaining work

     At least a year of work should be remaining

     Conduct a benefit analysis to make sure the cost of
     implementing a replan is not greater than the benefits

     Some historic cost and schedule data could be lost from an
     OTB/OTS implementation
The OTB Process Flow
    Customer & Contractor   Customer & Contractor               Contractor

      Agreement On            Consensus On                   Develop Revised
                             Remaining Scope                Integrated Master
      Need For OTB                                              Schedule




    Customer & Contractor        Contractor                     Contractor

                              Issue Program                  Revise Detail
         Customer
                            Directive To Replan              Schedules &
     Schedule Review &
                              Cost Accounts               Prepare Estimates-
       Concurrence
                                                             To-Complete




         Contractor         Customer & Contractor               Contractor

       Input ETC Into         CAM Reviews &                  Finalize OTB
        EVM System           ETC “Scrubbing”                Cost & Schedule




    Customer & Contractor

    Senior Management
      Cost/Schedule                Establish New Performance
          Review                   Measurement Baseline (PMB)
1. Agreement On Need For An OTB/OTS
  (Customer & Contractor)

    Process Steps                       Lessons Learned
  Contractor evaluates remaining        Customer and contractor need
  budgets and schedule to determine     to establish “partnership” in
  need for a formal reprogramming       OTB process up front
  Contractor notifies customer          Customer needs to
  Customer & contractor assess          independently develop a cost &
  realism of current baseline and       schedule estimate of the OTB
  discuss ground rules for proceeding   in order to assess realism of
  with the replan                       contractor EAC
  Customer notifies contractor to
  proceed with OTB through
  contracting officer
2. Consensus On Remaining Scope
  (Customer & Contractor)

       Process Steps                    Lessons Learned
  Customer & contractor identify        Contractor must adhere to SOW
  problems that caused the need for a   Customer must avoid giving, and the
  new baseline                          contractor must avoid accepting,
  Customer & contractor identify and    verbal direction
  document scope to be included in      Contractor must maintain detailed
  OTB (e.g. list proposals, task        proposal status log
  orders)
                                        Contractor must carefully account for
  Customer & contractor verify and      scope in/out of schedule &
  agree on new scope to be included     undistributed budget (UB)
  in the OTB
                                        Customer keep careful records
                                        regarding future scope items not
                                        included in OTB (future
                                        changes/revisions)
3. Develop Revised Integrated Master Schedule
  (Contractor)

        Process Steps                        Lessons Learned
   Contractor verifies schedule         Contractor must ensure its contract
   activities, durations & logic        documentation is up-to-date
   All planning should be based on a    Contractor should utilize logic
   valid and realistic schedule         network
   Contractor confirms facility and     Contractor should utilize project
   resource availability will support   scheduling professionals
   schedule                             Contractor must incorporate realistic
   Contractor documents                 constraints, reserve, etc. into
   programmatic and schedule            schedule
   assumptions and constraints          A good schedule promotes
                                        communication & coordination among
                                        contractor team
                                        Contractor should maintain only one
                                        set of schedule “books”
4. Customer Schedule Review & Concurrence
  (Customer & Contractor)


       Process Steps                            Lessons Learned
  Assess logical sequencing of work        Review schedules from a “partner”
  in schedule                              perspective
  Validate activities, durations & logic   Independent assessment provides
  based on historical actuals and          good schedule sanity check
  current approach                         Customer and contractor can resolve
  Verify horizontal & vertical schedule    schedule issues before, not after,
  integration & traceability               ETC pricing
  Identify differences from prior          Facilitates schedule agreement
  schedule forecasts                       between customer and contractor
  Check for conflicts
  Gauge adequacy of reserve
5. Issue Program Directive To Replan Cost Accounts
  (Contractor)


        Process Steps                          Lessons Learned
   Contractor documents OTB master        Contractor must maintain an OTB
   schedule and ETC preparation           schedule/calendar to establish &
   guidelines                             track deadlines
   Contractor provides guideline on       OTB guidelines & assumptions must
   contract scope to include in OTB       be clearly understood by the Cost
   (e.g. list of outstanding proposals)   Account Managers (CAMs)
   Contractor lists assumptions (e.g.     An experienced contractor business
   schedules, accounting calendar,        manager facilitates the OTB process
   etc.)                                  All CAMs and project managers must
   Contractor issues directive to start   be actively involved in process
   the OTB effort
6. Revise Detail Schedules & Prepare ETCs
  (Contractor)


       Process Steps                         Lessons Learned
  CAMs modify detail schedules          CAMs should not start detail
  CAMs prepare “bottoms-up” staffing,   scheduling & ETCs until master
  material, travel, etc. ETCs phased    schedule is “firm”
  against schedules                     Contractor must clearly document
  CAMs review ETCs & schedules          content of UB
  with functional, program & business   Contractor should not “force”
  managers                              changes approved after replan
  Finance reconciles remaining UB       process has begun into the new plan
                                        ~ handle as future changes to
                                        baseline
7. Input ETC Into EVM System
  (Contractor)


        Process Details                       Lessons Learned
   CAMs submit ETCs to program           CAMs must meet ETC submittal
   finance on time                       deadline
   Contractor finance inputs data into   Contractor must allow sufficient time
   EVMS                                  to price OTB for accuracy
   Contractor finance coordinates        Experienced contractor EVM
   review and error correction with      personnel are vital
   CAMs                                  Contractor must thoroughly review
                                         OTB internally before providing final
                                         program level cost to Customer
8. CAM Reviews & ETC “Scrubbing”
  (Customer & Contractor)


        Process Details                         Lessons Learned
   Customer reviews schedules and          Customer involvement demonstrates
   ETC with CAMs                           importance of OTB ~ CAMs take
   Customer provides feedback to           process seriously
   contractor business manager on          Customer independent assessment
   findings                                often surfaces overlooked items,
   Customer and contractor hold            issues
   strategy discussions (staffing,         Customer must have technical team
   schedule, issues, workarounds,          involvement (not just finance &
   management reserve levels, etc.)        scheduling)
   If done at appropriate level, these
   meetings eliminate the need for an
   Integrated Baseline Review at a later
   date
9. Finalize OTB Cost & Schedule
  (Contractor)


        Process Details                       Lessons Learned
   Contractor modifies budget &         Contractor must allow time to resolve
   schedule per CAM reviews             errors and discrepancies
   Contractor conducts final project-   Customer & contractor concurrence
   level review with Customer           needed on results of OTB effort
   Contractor issues Work               Integrity of historical actuals is easily
   Authorizations & budgets to CAMs     lost in contract re-locations and
                                        accounting system changes
                                        Contractor needs a formal system to
                                        track Work Authorizations to
                                        discourage verbal direction
10. Senior Management Cost/Schedule Review
   (Customer & Contractor)


       Process Details                        Lessons Learned
  Contractor presents final results of   Goal/threat of a major management
  OTB (overruns, schedule impacts)       review good motivator for contractor
  to customer senior management          (and Customer)
  Contractor affirms commitment to       Contractor senior management
  complete effort within cost &          involvement ensures adherence to
  schedule plan                          replan deadlines
  Replan results in identifying
  contract schedule & value for OTB
  Customer adjusts incentive plans
  as necessary
Summary of Key Lessons Learned
     Consensus on realistic master schedule needed up front

     Customer and contractor must work together on the OTB

     Contractor business staff and CAMs need EVM experience

     Changes and revisions must be carefully controlled

     Contractor’s senior management participation in replanning
     process promotes objectivity and urgency

     Direct Customer “dialogue” with CAMs instills importance of
     proper planning and control

     Customer must independently validate the realism of the
     replan (ETC & schedule) ~ integration of cost & schedule is
     paramount
A reprogramming isn’t the total solution!

     A new baseline will not:

        Prevent future cost growth
        Contain cost or schedule overruns
        Improve management commitment
        Force the earned value management system to work
        properly
Managing the new baseline

     Several months after the replan, the statistical EAC formulas
     may be used again

     Pay particular attention to the areas that caused the replan to
     ensure that the new plan is reliable

     Analyze the use of the management reserve to determine if the
     new estimates are realistic or if new risks have occurred

     Monitor the contractor’s discipline in maintaining the earned
     value system, as well as the tracking the data
Conclusion

     A customer/contractor collaboration in the reprogramming
     process results in a realistic cost & schedule plan against
     which:

        performance can be measured
        forecasts can be made
        changes can be assessed and incorporated
        milestones can be achieved

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Tiffany

  • 1. Replanning the Performance Measurement Baseline Presented At The NASA Project Management Conference March 2004 Dorothy J. Tiffany National Aeronautics and Space Administration Goddard Space Flight Center
  • 2. Definitions Performance Measurement Baseline The time-phased budget plan against which all work performance is measured Over Target Baseline A new performance measurement baseline resulting from failure to meet the original objectives Exceeds the original target costs and requires customer approval Over Target Schedule A revised schedule baseline with new activities and milestones extending beyond the contractual completion
  • 3. Definitions Reprogramming A comprehensive replanning of remaining contractual effort that results in a total budget and/or total schedule greater than the contractual requirements Process that results in an OTB or OTS Replan A change in the original plan for accomplishing authorized contractual requirements that stays within the existing constraints of the contract
  • 4. A few reasons for updating the plan… Estimate at completion (EAC) is less than actual costs for some elements Existence of zero budget work packages Cost and schedule variance explanations are no longer meaningful Inability to effectively use the performance data Unrealistic activity durations and relationship logic Depletion or rapid use of management reserve Lack of confidence in contractor’s EAC
  • 5. Contributors to reprogramming ~A few experiences ~ Launch dates were changing and remaining schedule was no longer achievable Original spacecraft integration & test schedule durations were unrealistic Earned Value information was unreliable: Cost and schedule variances were not meaningful Contractor was unable to forecast performance because of flawed data Difficulty determining causes of performance problems due to lack of understanding of basis of estimate Depletion of all management reserve
  • 6. More experiences… Disruption from major contractor relocation greatly increased contractor risk and changed significant assumptions relating to basis of estimate Loss of technical experience base Almost 100% turnover in first level managers Change from non-union to union shop New systems (engineering, quality, accounting) New senior management chain New manufacturing & test facilities and procedures
  • 7. And more experiences… Major technical problems Design errors Human errors on factory floor Material shortages Escalating cost overruns (40%) Significant contract change order traffic Contractor often slow preparing proposals and revising plans Failure to identify “end-of-contract” or program extension impact of changes on cost and schedule Customer directed task orders
  • 8. A few thoughts before committing to a replan A contract should be greater than 20% and less than 85% complete before considering a replan Projected cost growth should be greater than 15% for the remaining work At least a year of work should be remaining Conduct a benefit analysis to make sure the cost of implementing a replan is not greater than the benefits Some historic cost and schedule data could be lost from an OTB/OTS implementation
  • 9. The OTB Process Flow Customer & Contractor Customer & Contractor Contractor Agreement On Consensus On Develop Revised Remaining Scope Integrated Master Need For OTB Schedule Customer & Contractor Contractor Contractor Issue Program Revise Detail Customer Directive To Replan Schedules & Schedule Review & Cost Accounts Prepare Estimates- Concurrence To-Complete Contractor Customer & Contractor Contractor Input ETC Into CAM Reviews & Finalize OTB EVM System ETC “Scrubbing” Cost & Schedule Customer & Contractor Senior Management Cost/Schedule Establish New Performance Review Measurement Baseline (PMB)
  • 10. 1. Agreement On Need For An OTB/OTS (Customer & Contractor) Process Steps Lessons Learned Contractor evaluates remaining Customer and contractor need budgets and schedule to determine to establish “partnership” in need for a formal reprogramming OTB process up front Contractor notifies customer Customer needs to Customer & contractor assess independently develop a cost & realism of current baseline and schedule estimate of the OTB discuss ground rules for proceeding in order to assess realism of with the replan contractor EAC Customer notifies contractor to proceed with OTB through contracting officer
  • 11. 2. Consensus On Remaining Scope (Customer & Contractor) Process Steps Lessons Learned Customer & contractor identify Contractor must adhere to SOW problems that caused the need for a Customer must avoid giving, and the new baseline contractor must avoid accepting, Customer & contractor identify and verbal direction document scope to be included in Contractor must maintain detailed OTB (e.g. list proposals, task proposal status log orders) Contractor must carefully account for Customer & contractor verify and scope in/out of schedule & agree on new scope to be included undistributed budget (UB) in the OTB Customer keep careful records regarding future scope items not included in OTB (future changes/revisions)
  • 12. 3. Develop Revised Integrated Master Schedule (Contractor) Process Steps Lessons Learned Contractor verifies schedule Contractor must ensure its contract activities, durations & logic documentation is up-to-date All planning should be based on a Contractor should utilize logic valid and realistic schedule network Contractor confirms facility and Contractor should utilize project resource availability will support scheduling professionals schedule Contractor must incorporate realistic Contractor documents constraints, reserve, etc. into programmatic and schedule schedule assumptions and constraints A good schedule promotes communication & coordination among contractor team Contractor should maintain only one set of schedule “books”
  • 13. 4. Customer Schedule Review & Concurrence (Customer & Contractor) Process Steps Lessons Learned Assess logical sequencing of work Review schedules from a “partner” in schedule perspective Validate activities, durations & logic Independent assessment provides based on historical actuals and good schedule sanity check current approach Customer and contractor can resolve Verify horizontal & vertical schedule schedule issues before, not after, integration & traceability ETC pricing Identify differences from prior Facilitates schedule agreement schedule forecasts between customer and contractor Check for conflicts Gauge adequacy of reserve
  • 14. 5. Issue Program Directive To Replan Cost Accounts (Contractor) Process Steps Lessons Learned Contractor documents OTB master Contractor must maintain an OTB schedule and ETC preparation schedule/calendar to establish & guidelines track deadlines Contractor provides guideline on OTB guidelines & assumptions must contract scope to include in OTB be clearly understood by the Cost (e.g. list of outstanding proposals) Account Managers (CAMs) Contractor lists assumptions (e.g. An experienced contractor business schedules, accounting calendar, manager facilitates the OTB process etc.) All CAMs and project managers must Contractor issues directive to start be actively involved in process the OTB effort
  • 15. 6. Revise Detail Schedules & Prepare ETCs (Contractor) Process Steps Lessons Learned CAMs modify detail schedules CAMs should not start detail CAMs prepare “bottoms-up” staffing, scheduling & ETCs until master material, travel, etc. ETCs phased schedule is “firm” against schedules Contractor must clearly document CAMs review ETCs & schedules content of UB with functional, program & business Contractor should not “force” managers changes approved after replan Finance reconciles remaining UB process has begun into the new plan ~ handle as future changes to baseline
  • 16. 7. Input ETC Into EVM System (Contractor) Process Details Lessons Learned CAMs submit ETCs to program CAMs must meet ETC submittal finance on time deadline Contractor finance inputs data into Contractor must allow sufficient time EVMS to price OTB for accuracy Contractor finance coordinates Experienced contractor EVM review and error correction with personnel are vital CAMs Contractor must thoroughly review OTB internally before providing final program level cost to Customer
  • 17. 8. CAM Reviews & ETC “Scrubbing” (Customer & Contractor) Process Details Lessons Learned Customer reviews schedules and Customer involvement demonstrates ETC with CAMs importance of OTB ~ CAMs take Customer provides feedback to process seriously contractor business manager on Customer independent assessment findings often surfaces overlooked items, Customer and contractor hold issues strategy discussions (staffing, Customer must have technical team schedule, issues, workarounds, involvement (not just finance & management reserve levels, etc.) scheduling) If done at appropriate level, these meetings eliminate the need for an Integrated Baseline Review at a later date
  • 18. 9. Finalize OTB Cost & Schedule (Contractor) Process Details Lessons Learned Contractor modifies budget & Contractor must allow time to resolve schedule per CAM reviews errors and discrepancies Contractor conducts final project- Customer & contractor concurrence level review with Customer needed on results of OTB effort Contractor issues Work Integrity of historical actuals is easily Authorizations & budgets to CAMs lost in contract re-locations and accounting system changes Contractor needs a formal system to track Work Authorizations to discourage verbal direction
  • 19. 10. Senior Management Cost/Schedule Review (Customer & Contractor) Process Details Lessons Learned Contractor presents final results of Goal/threat of a major management OTB (overruns, schedule impacts) review good motivator for contractor to customer senior management (and Customer) Contractor affirms commitment to Contractor senior management complete effort within cost & involvement ensures adherence to schedule plan replan deadlines Replan results in identifying contract schedule & value for OTB Customer adjusts incentive plans as necessary
  • 20. Summary of Key Lessons Learned Consensus on realistic master schedule needed up front Customer and contractor must work together on the OTB Contractor business staff and CAMs need EVM experience Changes and revisions must be carefully controlled Contractor’s senior management participation in replanning process promotes objectivity and urgency Direct Customer “dialogue” with CAMs instills importance of proper planning and control Customer must independently validate the realism of the replan (ETC & schedule) ~ integration of cost & schedule is paramount
  • 21. A reprogramming isn’t the total solution! A new baseline will not: Prevent future cost growth Contain cost or schedule overruns Improve management commitment Force the earned value management system to work properly
  • 22. Managing the new baseline Several months after the replan, the statistical EAC formulas may be used again Pay particular attention to the areas that caused the replan to ensure that the new plan is reliable Analyze the use of the management reserve to determine if the new estimates are realistic or if new risks have occurred Monitor the contractor’s discipline in maintaining the earned value system, as well as the tracking the data
  • 23. Conclusion A customer/contractor collaboration in the reprogramming process results in a realistic cost & schedule plan against which: performance can be measured forecasts can be made changes can be assessed and incorporated milestones can be achieved