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1 UPES, Dehradun Integrated BBA + MBA Solutions Total HSE Integration with DSS, MIS & ERP Muzahid Khan (muzahidkhan123@gmail)
Health, Safety and Environment Measures ,[object Object]
   Increasing emphasis on health, safety, and environment (HSE) issues.
   Crucial to develop competitive, value-added products, and to install flexible production systems that can quickly adjust to market changes.  ,[object Object]
   Maintaining safety and stability and implementing measures to protect the    environment are needs of the hour.  A number of Yokogawa solutions are introduced that can help ensure plant efficiency and enhance HSE.  2
3 Control Devices Pressure Control Flow Control Positioner Level Control Analytical Devices Temp Control
4 Ancillary Devices
Continuous Emission Monitoring s Infrared gas analyzer to monitor CO, CO2, NOx, SO2, CH4, and O2 concentrations in flue gas Operator Training Yokogawa’s OmegaLand, integrated environment for dynamic simulator provides operators realistic training in a virtual environment. 5
6 Ensure HSE ,[object Object]
  Best Practice Pilot
  Alarm Rationalization,[object Object]
   All process industries now recognize the importance of regulatory control stabilization as the baseline for plant safety.
  To achieve stability it is required to evaluate and improve the effectiveness of the regulatory control loops (e.g. control configuration, PID tuning, instrumentation).
  Achieving regulatory control stabilization is a pre-requisite and paves the way for advanced process control (APC) implementation.,[object Object]
   Yokogawa delivers first class consulting services in a diverse range of industries and processes using its proven standardized procedures and methods.,[object Object]
  In addition to a tool that allows skillful operators to directly implement their knowledge into a control system, an implementation methodology is essential.
  Yokogawa provides Best Practice Pilot as the implementation methodology together with a consulting service. This ensures consistent and optimum plant operations and guarantees skill transfer to the next generation of operators.,[object Object]
   It is based on a long and diverse track record in many industries and processes.
  In 2000, Yokogawa introduced Exapilot, the world's first automated procedural control solution, and this is now installed in over 1,000 plants around the world.
   This combination of consultancy skills and world leading applications provides the optimum solution to integrating procedural control, operator actions, and the control system into a unified environment for a best practice plant operation.,[object Object]
12 Alarm Rationalization Yokogawas Alarm Rationalization Services are solutions to sustain your alarm system performance throughout plant lifecycle and are provided in three phases. Clients are allowed to proceed immediately to the phase that corresponds to the current status of their alarm rationalization activities.Fundamental Nuisance Alarm Reduction is the preparatory service to identify the root causes of existing nuisance alarms and take proper countermeasures to reduce them using Exaplog.EEMUA #191-based Alarm System Design is the main service to establish the consistent policy for alarm system design based on EEMUA guideline and incorporates it with CAMS (Consolidated Alarm Management System).Operational State-based Alarm Management is the additional service to manage alarm thresholds and alarm suppression based on the different operational states.
∫ 13 Total HSE Solutions integration with  DSS, MIS and ERP
14 Network DATA PACKET
Page 15 FTP SERVER FTP SERVER FTP Server Automated Data File Storage DAQSTATION Advanced automatically transfers data to any ftp server Real time, Report and other files will be transfer to a specific file folder in the ftp server. If the primary ftp server fails, files will be transferred to the secondary ftp server Data Files Data Files Data Files FTP Client Primary FTP Server May I Send a File Data Files Secondary FTP Server Ethernet Switch DAQSTATION Advanced
Page 16 FTP CLIENT FTP CLIENT FTP CLIENT FTP Client Retrieve Historical Data Files FTP client computers can connect to the DAQSTATION as an ftp client Data files can be selectively transferred from the DAQSTATION Multiple FTP clients can connect to a single DAQSTATION Files stored in the DAQSTATION Advanced internal 80 or 200 megabyte internal memory can be transferred Files stored on the removable CF Card can be transferred Data Files 2 FTP CLIENT #1 Please Send File 1 FTP CLIENT #2 FTP Server CLIENT Pulls Data Files Data Files 1 Data Files 1 Data Files 4 Data Files 2 Data Files 3 Data Files 4 FTP CLIENT #n DAQSTATION Advanced Ethernet Switch

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Integrating IT with HSE

  • 1. 1 UPES, Dehradun Integrated BBA + MBA Solutions Total HSE Integration with DSS, MIS & ERP Muzahid Khan (muzahidkhan123@gmail)
  • 2.
  • 3. Increasing emphasis on health, safety, and environment (HSE) issues.
  • 4.
  • 5. Maintaining safety and stability and implementing measures to protect the environment are needs of the hour.  A number of Yokogawa solutions are introduced that can help ensure plant efficiency and enhance HSE. 2
  • 6. 3 Control Devices Pressure Control Flow Control Positioner Level Control Analytical Devices Temp Control
  • 8. Continuous Emission Monitoring s Infrared gas analyzer to monitor CO, CO2, NOx, SO2, CH4, and O2 concentrations in flue gas Operator Training Yokogawa’s OmegaLand, integrated environment for dynamic simulator provides operators realistic training in a virtual environment. 5
  • 9.
  • 10. Best Practice Pilot
  • 11.
  • 12. All process industries now recognize the importance of regulatory control stabilization as the baseline for plant safety.
  • 13. To achieve stability it is required to evaluate and improve the effectiveness of the regulatory control loops (e.g. control configuration, PID tuning, instrumentation).
  • 14.
  • 15.
  • 16. In addition to a tool that allows skillful operators to directly implement their knowledge into a control system, an implementation methodology is essential.
  • 17.
  • 18. It is based on a long and diverse track record in many industries and processes.
  • 19. In 2000, Yokogawa introduced Exapilot, the world's first automated procedural control solution, and this is now installed in over 1,000 plants around the world.
  • 20.
  • 21. 12 Alarm Rationalization Yokogawas Alarm Rationalization Services are solutions to sustain your alarm system performance throughout plant lifecycle and are provided in three phases. Clients are allowed to proceed immediately to the phase that corresponds to the current status of their alarm rationalization activities.Fundamental Nuisance Alarm Reduction is the preparatory service to identify the root causes of existing nuisance alarms and take proper countermeasures to reduce them using Exaplog.EEMUA #191-based Alarm System Design is the main service to establish the consistent policy for alarm system design based on EEMUA guideline and incorporates it with CAMS (Consolidated Alarm Management System).Operational State-based Alarm Management is the additional service to manage alarm thresholds and alarm suppression based on the different operational states.
  • 22. ∫ 13 Total HSE Solutions integration with DSS, MIS and ERP
  • 23. 14 Network DATA PACKET
  • 24. Page 15 FTP SERVER FTP SERVER FTP Server Automated Data File Storage DAQSTATION Advanced automatically transfers data to any ftp server Real time, Report and other files will be transfer to a specific file folder in the ftp server. If the primary ftp server fails, files will be transferred to the secondary ftp server Data Files Data Files Data Files FTP Client Primary FTP Server May I Send a File Data Files Secondary FTP Server Ethernet Switch DAQSTATION Advanced
  • 25. Page 16 FTP CLIENT FTP CLIENT FTP CLIENT FTP Client Retrieve Historical Data Files FTP client computers can connect to the DAQSTATION as an ftp client Data files can be selectively transferred from the DAQSTATION Multiple FTP clients can connect to a single DAQSTATION Files stored in the DAQSTATION Advanced internal 80 or 200 megabyte internal memory can be transferred Files stored on the removable CF Card can be transferred Data Files 2 FTP CLIENT #1 Please Send File 1 FTP CLIENT #2 FTP Server CLIENT Pulls Data Files Data Files 1 Data Files 1 Data Files 4 Data Files 2 Data Files 3 Data Files 4 FTP CLIENT #n DAQSTATION Advanced Ethernet Switch
  • 26. Page 17 WEB CLIENT WEB CLIENT WEB CLIENT Web Client View Real Time and Historical Data Multiple WEB clients can view the DAQSTATION Advanced display using a standard WEB browser The current display, alarm log and message log can be selected via an operator control menu Security can be enabled requiring a user to enter a username and password View data from anywhere in the world via the internet Web Client #1 Please send a display WEB Client #2 WEB Server WEB CLIENT #n DAQSTATION Advanced Ethernet Switch
  • 27. Page 18 Custom Monthly Report Sample
  • 28. Page 19 Lets you see everything on the network
  • 29. Page 20 Alarm Rationalization
  • 31. MobileOperator Engineering Workplace Connectivity Server Third Party Controllers, Servers, etc. Integration Internet Enterprise Network Enterprise Network Enterprise OptimizationSuite Workplaces Third Party Application Server Firewall Services Network Application Server Historian Server Control Network Redundant Device Network 22
  • 32.
  • 34.
  • 35. Support for charts and graphs
  • 39.
  • 40. Independent of host file systemApplications Sensor/Actuator configuration Motor control Complex configurations Radar level configuration Valve signatures Valve diagnostics Sensor drift Sensor/Actuator diagnostics Archived valve signatures
  • 41. For more details on Yokogawa HSE Solutions Please visit www.yokogawa.com
  • 42. 25 UPES, Dehradun Integrated BBA + MBA Thank You Solutions Akriti Srivastava | Lovey Tyagi | Himanshu Sharma Ishita Sood | Muzahid Khan