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Chapter 10: Biomass
          Handling System




Mech 4840                  Jake Young
Steam Plant                 B00451186
Engineering             October 2, 2009
Why is the Handling System so
            important?
• Metering the fuel feed system is an
  important aspect of the biomass
  gasification plant because it is used to
  control the entire process.
• The handling system controls the flow rate
  of fuel into the gasifier. If the flow is
  variable then the gasifier will not maintain
  the desired temperatures and will not be
  as efficient.
The problem
• Unlike liquids, the biomass solids do not
  deform under shear stresses (causes
  jamming) and this is why the storage and
  handling of biomass is so important.
• Reasons for many shutdown incidents of
  biomass gasifier plants can be traced to
  the failure of the biomass handling system.
• Some biomass contains rocks and other
  debris when it arrives at the plant.
Biomass Handling System
• The Biomass Handling System can be
  broken down into 5 stages:
  – Biomass receiving
  – First Stage Screening (Optional)
  – Storage
  – Feed preparation
  – Conveying
  – Feeding
Biomass Receiving
• The Biomass is first transported via truck
  or rail-car and unloaded at the receiving
  station.
First Stage Screening (optional)
• Sometimes depending on the type of
  biomass there is a first stage screening to
  remove foreign materials.
Storage
• Once received (or screened) the biomass
  is transported by conveyor belt to one of
  the 2 types of storage types:
  – Above ground storage for large biomass
  – Silo or bunker for enclosed storage of smaller
    biomass.
Above Ground Storage
Silo or Bunker Storage
Retrieval from Storage
• The following are some methods of biomass
  retrieval from storage
  –   Simple gravity feed or chute
  –   Screw type auger feed
  –   Conveyor belt
  –   Pneumatic blower
  –   Pumped flow
  –   Bucket conveyor
  –   Front loader
  –   Bucket grab
Feed Peparation
• Once retrieved the biomass is transported to the
  Feed Preparation System because biomass can
  not be fed directly into the gasifier for the
  following reasons
  – Presence of foreign materials like rocks and metals
  – Unacceptable level of moisture in biomass
  – Too large (or uneven) in size
• The feed preparation process consists of
  – Screening
  – Drying
  – Sizing
Screening
• The most common foreign materials that must
  be removed are:
  – Stones
  – Ferrous metals like iron
  – Non-ferrous metals like aluminum
• This is why there is a screening (possibly
  second) process that consists of
  – De-stoner
  – Non-ferrous metal separators
  – Magnetic metal separation
De-stoner
• The purpose of a de-stoner is to separate
  heavier-than-biomass materials like glass,
  stones and metals.
• Typically use vibratory actions in series
  with airflow to separate materials
  according to specific gravity.
Non-Ferrous Metal Separators
• Uses an eddy current to separate
  according to specific mass and resistivity
Magnetic Metal Separation
• Use powerful magnets for separation of
  iron and other magnetic materials.
Drying
• Freshly cut biomass can contain up to 40-60%
  surface moisture and a gasification process
  typically requires moisture to be less than 10-
  15%.
• Use heat in the flue gas or external sources of
  heat to reduce moisture levels.
• If moisture is not removed then the gasifier can
  not reach high enough temperatures and the
  efficiency of the plant is decreased.
Sizing
• Typical equipment that are used for cutting
  biomass into different sizes.
  – Chunker: 250 to 50 mm
  – Chipper: 50 to 5 mm
  – Grinder: <80 mm
  – Pulverizer: dust <100 micrometers
Conveying
• Once the biomass prepared, it is then
  transported to the hopper which gravity
  feeds the feeder.
Hopper
6 Main Types of Feeders
•   Gravity Chute
•   Screw Conveyor
•   Pneumatic Injection
•   Rotary Spreader
•   Moving Hole Feeder
•   Belt Feeder
Gravity Chute
Screw Conveyor
Pneumatic Injection
Rotary Spreader
Moving Hole Feeder
Belt Feeder
Mode of Fuel Injection in Fluidized Beds




• Over-Bed System – handles coarser particles
• Under-Bed System – handles fine particles
References
• Google Images
• Chapter 10: Biomass Handling System by
  Dr. Basu

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Biomass handling system

  • 1. Chapter 10: Biomass Handling System Mech 4840 Jake Young Steam Plant B00451186 Engineering October 2, 2009
  • 2. Why is the Handling System so important? • Metering the fuel feed system is an important aspect of the biomass gasification plant because it is used to control the entire process. • The handling system controls the flow rate of fuel into the gasifier. If the flow is variable then the gasifier will not maintain the desired temperatures and will not be as efficient.
  • 3. The problem • Unlike liquids, the biomass solids do not deform under shear stresses (causes jamming) and this is why the storage and handling of biomass is so important. • Reasons for many shutdown incidents of biomass gasifier plants can be traced to the failure of the biomass handling system. • Some biomass contains rocks and other debris when it arrives at the plant.
  • 4. Biomass Handling System • The Biomass Handling System can be broken down into 5 stages: – Biomass receiving – First Stage Screening (Optional) – Storage – Feed preparation – Conveying – Feeding
  • 5. Biomass Receiving • The Biomass is first transported via truck or rail-car and unloaded at the receiving station.
  • 6. First Stage Screening (optional) • Sometimes depending on the type of biomass there is a first stage screening to remove foreign materials.
  • 7. Storage • Once received (or screened) the biomass is transported by conveyor belt to one of the 2 types of storage types: – Above ground storage for large biomass – Silo or bunker for enclosed storage of smaller biomass.
  • 9. Silo or Bunker Storage
  • 10. Retrieval from Storage • The following are some methods of biomass retrieval from storage – Simple gravity feed or chute – Screw type auger feed – Conveyor belt – Pneumatic blower – Pumped flow – Bucket conveyor – Front loader – Bucket grab
  • 11. Feed Peparation • Once retrieved the biomass is transported to the Feed Preparation System because biomass can not be fed directly into the gasifier for the following reasons – Presence of foreign materials like rocks and metals – Unacceptable level of moisture in biomass – Too large (or uneven) in size • The feed preparation process consists of – Screening – Drying – Sizing
  • 12. Screening • The most common foreign materials that must be removed are: – Stones – Ferrous metals like iron – Non-ferrous metals like aluminum • This is why there is a screening (possibly second) process that consists of – De-stoner – Non-ferrous metal separators – Magnetic metal separation
  • 13. De-stoner • The purpose of a de-stoner is to separate heavier-than-biomass materials like glass, stones and metals. • Typically use vibratory actions in series with airflow to separate materials according to specific gravity.
  • 14. Non-Ferrous Metal Separators • Uses an eddy current to separate according to specific mass and resistivity
  • 15. Magnetic Metal Separation • Use powerful magnets for separation of iron and other magnetic materials.
  • 16. Drying • Freshly cut biomass can contain up to 40-60% surface moisture and a gasification process typically requires moisture to be less than 10- 15%. • Use heat in the flue gas or external sources of heat to reduce moisture levels. • If moisture is not removed then the gasifier can not reach high enough temperatures and the efficiency of the plant is decreased.
  • 17. Sizing • Typical equipment that are used for cutting biomass into different sizes. – Chunker: 250 to 50 mm – Chipper: 50 to 5 mm – Grinder: <80 mm – Pulverizer: dust <100 micrometers
  • 18. Conveying • Once the biomass prepared, it is then transported to the hopper which gravity feeds the feeder.
  • 20. 6 Main Types of Feeders • Gravity Chute • Screw Conveyor • Pneumatic Injection • Rotary Spreader • Moving Hole Feeder • Belt Feeder
  • 27. Mode of Fuel Injection in Fluidized Beds • Over-Bed System – handles coarser particles • Under-Bed System – handles fine particles
  • 28. References • Google Images • Chapter 10: Biomass Handling System by Dr. Basu