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DYNAMIC MODELLING OF A PARABOLIC
TROUGH SOLAR POWER PLANT
Robert Östholm1, Jens Pålsson2
1 Lund University, Faculty of Engineering, Energy Sciences, Lund, Sweden
2 Modelon AB, Ideon Science Park, SE-223 70 Lund, Sweden
2014-03-12 © Modelon
• Solar Power = renewable energy source
• ”By 2050 with appropriate support, CSP could
provide 11.3 % of global electricity [IEA, 2010]
• Constantly varying solar irradiation prevail
 Integrated thermal storage,
 Fuel power back up
 Dynamics/controls
• More challenges
 Transmission, cooling, cost
MOTIVATION
PARABOLIC TROUGH AND OTHER CSP
• Increase energy density by mirrors -
Concentrating Solar Power plant concepts
SOLAR IRRADIATION
• Beam radiation and diffuse radiation.
• Design basis for CSP is the direct irradiation
• Direct normal irradiance (DNI) - amount of solar radiation received
per unit area by a surface perpendicular to the rays
• Total radiation received is DNI scaled with the cosine of the incidence
angle
DNI with 2500-3000 kWh /year /sqm
• the collector
• Mirrors (type determines the CSP technology)
• Tracking system, follows the movement of sun,
• one axis systems (east-west)
• two axis systems (additionally north-south)
• Receiver, heat absorbing device THF reaching 400-600 C
the thermal heating fluid (THF)
• Circulates and provides power cycle with heat source
• Oil based THF reaches normally 400 C, molten salt 600 C
• the thermal storage
• key to cost efficient and flexible CSP plant operation.
• Allows dispatch of power and stable power output
• Heat can be stored in different media (molten nitrate, rock, sand and oil).
• the power cycle
• Most CSP use a Rankine (steam turbine) cycle for electricity production.
• steam data of around 350 to 550 C and100 bar
• Some CSP use a heat engine (such as Stirling motor or Brayton cycle)
• Normally air cooled condenser instead of water as cooling medium
CSP PLANT SUBSYSTEMS
Plant name Andasol-I and
Andasol-II
Plant location Aldeire y La
Calahorra, Spain
Plant type Parabolic trough
Start date June 1, 2009
Receiver type Schott PRT-70, pipe
length appr. 90’000m
Sun tracking One axis in north-
south direction
Collector type Flabeg RP-3, 6 m
width
Thermal heating
fluid type
Dowtherm A
Turbine type Siemens SST-700
50MW steam
turbine
Thermal heat
storage
Two-tank indirect
with molten solar
salt (36x14 m, 28500
tn)
ANDASOL I-II THE REFERENCE PLANT
SYSTEM MODEL PRINCIPLES
THF model
Sun model
Collector model
Rankine cycle model
Storage model
System and controls
SUN MODEL
clock
startTime=0
(day - ?
time_offset
add
+1
+1
add
+
+1
+1
combiTable
offset=offset
DNI
Parameters:
• Day
• startTime
• Longitude
• Latitude
• timeZone
Weather data on File
Incidence =f(azimuth, declination, hour angle)
COLLECTOR MODEL
Discretization along the pipe
MEDIA MODELS
HEAT TRANSFER FLUID (THF)
• Transport of heat between collector to the power cycle
• Therminol VP-1 (instead of Dowtherm A)
• Organic fluid with high thermal stability (12-400 C)
• Table based media template from Liquid Cooling Library
THERMAL HEAT STORAGE FLUID
• Solar Salt (60 % NaNO3, 40 % KNO3)
• High Cp, high density, low vapor pressure, low cost
• High temperature stability, liquid up to 560 C, but rather
high smelting point (238 C)
• Table based media template from Liquid Cooling Library
THERMAL HEAT STORAGE
• 10 C pinch when charging/discharging (THF limit 373
C)
• Collector field oversized by appr. 40 % to be able to
 charge at the same time as providing heat to
power cycle
 After full charge collector field need dump
certain zones
• Charge and discharge module based on heat
exchanger from MBL
POWER CYCLE
• Simplified approach: The Rankine power cycle model
consists of a single heat exchanger (base model
from MBL)
• Rankine cycle dynamics and thermal inertia of boiler
not considered
MORE SUBSYSTEMS
The control system consist of four
automatic control regulators:
• Thermal heating fluid pump control –
keeps THF temperature to 393 C by
controlling mass flow. Feed forward
type.
• Thermal storage control - two PI-
regulators controlling the mass flow
rate of solar salt.
 The charging control unit -
controls “cold” solar salt
temperature (383 C).
 The discharge control unit – rate of
hot salt when delivering heat to
THF (373 C)
• Dump control - in the case of thermal
storage being fully loaded and too
much heat absorbed (defocus part of
the collector field)
• Rankine cycle control - a PI-regulator
controlling mass flow rate of boiler
MAIN CONTROLS
SOLAR POWER SYSTEM IN DYMOLA
THF control
discharge control
charge control
rankine contro
dump control
VERIFICATION – COMPARISON
ANDASOL• Nominal operating point
• Median value of incoming solar irradiation for typical weather year (day 92 at
10 am)
• Rankine cycle not verified (Andasol data used as input)
Efficiency Andasol System model
Solar field – solar irradiance to steam 43 % 42.6 %
Rankine – steam to electricity 38.8 % 38.8 %
System – solar irradiance to electricity 16 % 16.5 %
• Partly clouded summer
day
SIMULATION RESULTS
• Typical clear summer day
• Solar power technology increasingly
important and dynamic tool well suited
• Modelica models of CSP parabolic trough
components and system achieved
• Compared against reference power plant
performance
• Improvements: Controls, rankine cycle,
component verificiation, address solar
industry issues
SUMMARY

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Dynamic modelling of a parabolic trough solar power plant

  • 1. 1 DYNAMIC MODELLING OF A PARABOLIC TROUGH SOLAR POWER PLANT Robert Östholm1, Jens Pålsson2 1 Lund University, Faculty of Engineering, Energy Sciences, Lund, Sweden 2 Modelon AB, Ideon Science Park, SE-223 70 Lund, Sweden 2014-03-12 © Modelon
  • 2. • Solar Power = renewable energy source • ”By 2050 with appropriate support, CSP could provide 11.3 % of global electricity [IEA, 2010] • Constantly varying solar irradiation prevail  Integrated thermal storage,  Fuel power back up  Dynamics/controls • More challenges  Transmission, cooling, cost MOTIVATION
  • 3. PARABOLIC TROUGH AND OTHER CSP • Increase energy density by mirrors - Concentrating Solar Power plant concepts
  • 4. SOLAR IRRADIATION • Beam radiation and diffuse radiation. • Design basis for CSP is the direct irradiation • Direct normal irradiance (DNI) - amount of solar radiation received per unit area by a surface perpendicular to the rays • Total radiation received is DNI scaled with the cosine of the incidence angle DNI with 2500-3000 kWh /year /sqm
  • 5. • the collector • Mirrors (type determines the CSP technology) • Tracking system, follows the movement of sun, • one axis systems (east-west) • two axis systems (additionally north-south) • Receiver, heat absorbing device THF reaching 400-600 C the thermal heating fluid (THF) • Circulates and provides power cycle with heat source • Oil based THF reaches normally 400 C, molten salt 600 C • the thermal storage • key to cost efficient and flexible CSP plant operation. • Allows dispatch of power and stable power output • Heat can be stored in different media (molten nitrate, rock, sand and oil). • the power cycle • Most CSP use a Rankine (steam turbine) cycle for electricity production. • steam data of around 350 to 550 C and100 bar • Some CSP use a heat engine (such as Stirling motor or Brayton cycle) • Normally air cooled condenser instead of water as cooling medium CSP PLANT SUBSYSTEMS
  • 6. Plant name Andasol-I and Andasol-II Plant location Aldeire y La Calahorra, Spain Plant type Parabolic trough Start date June 1, 2009 Receiver type Schott PRT-70, pipe length appr. 90’000m Sun tracking One axis in north- south direction Collector type Flabeg RP-3, 6 m width Thermal heating fluid type Dowtherm A Turbine type Siemens SST-700 50MW steam turbine Thermal heat storage Two-tank indirect with molten solar salt (36x14 m, 28500 tn) ANDASOL I-II THE REFERENCE PLANT
  • 7. SYSTEM MODEL PRINCIPLES THF model Sun model Collector model Rankine cycle model Storage model System and controls
  • 8. SUN MODEL clock startTime=0 (day - ? time_offset add +1 +1 add + +1 +1 combiTable offset=offset DNI Parameters: • Day • startTime • Longitude • Latitude • timeZone Weather data on File Incidence =f(azimuth, declination, hour angle)
  • 10. MEDIA MODELS HEAT TRANSFER FLUID (THF) • Transport of heat between collector to the power cycle • Therminol VP-1 (instead of Dowtherm A) • Organic fluid with high thermal stability (12-400 C) • Table based media template from Liquid Cooling Library THERMAL HEAT STORAGE FLUID • Solar Salt (60 % NaNO3, 40 % KNO3) • High Cp, high density, low vapor pressure, low cost • High temperature stability, liquid up to 560 C, but rather high smelting point (238 C) • Table based media template from Liquid Cooling Library
  • 11. THERMAL HEAT STORAGE • 10 C pinch when charging/discharging (THF limit 373 C) • Collector field oversized by appr. 40 % to be able to  charge at the same time as providing heat to power cycle  After full charge collector field need dump certain zones • Charge and discharge module based on heat exchanger from MBL POWER CYCLE • Simplified approach: The Rankine power cycle model consists of a single heat exchanger (base model from MBL) • Rankine cycle dynamics and thermal inertia of boiler not considered MORE SUBSYSTEMS
  • 12. The control system consist of four automatic control regulators: • Thermal heating fluid pump control – keeps THF temperature to 393 C by controlling mass flow. Feed forward type. • Thermal storage control - two PI- regulators controlling the mass flow rate of solar salt.  The charging control unit - controls “cold” solar salt temperature (383 C).  The discharge control unit – rate of hot salt when delivering heat to THF (373 C) • Dump control - in the case of thermal storage being fully loaded and too much heat absorbed (defocus part of the collector field) • Rankine cycle control - a PI-regulator controlling mass flow rate of boiler MAIN CONTROLS
  • 13. SOLAR POWER SYSTEM IN DYMOLA THF control discharge control charge control rankine contro dump control
  • 14. VERIFICATION – COMPARISON ANDASOL• Nominal operating point • Median value of incoming solar irradiation for typical weather year (day 92 at 10 am) • Rankine cycle not verified (Andasol data used as input) Efficiency Andasol System model Solar field – solar irradiance to steam 43 % 42.6 % Rankine – steam to electricity 38.8 % 38.8 % System – solar irradiance to electricity 16 % 16.5 %
  • 15. • Partly clouded summer day SIMULATION RESULTS • Typical clear summer day
  • 16. • Solar power technology increasingly important and dynamic tool well suited • Modelica models of CSP parabolic trough components and system achieved • Compared against reference power plant performance • Improvements: Controls, rankine cycle, component verificiation, address solar industry issues SUMMARY