Willow Oak Operating Partners Cover page and Case Studies 18 May 2016
PE Brochure 2015
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3. Roeslein & Associates, Inc., headquartered in St. Louis, Missouri, USA, provides a wide range of technical services
and engineered products to various process industries. Since Roeslein first introduced its specialized modular
approach - Engineering, Fabrication and Construction (EFC) - it has remained at the forefront of the latest advances in
modularized solutions to large capital projects for specialized facilities.
Roeslein’s Process & Energy group has branched into the arenas of oil & gas, refinery, petrochemical, chemical,
power generation and other general process markets. From upstream oil and gas operations to downstream refining
and petrochemical facilities, Roeslein’s unique combination of comprehensive engineering services coupled with a
“one-stop” world-class fabrication facility fulfills client expectations in these market sector. Whether it is pipe rack
modules or complex process modules, we deliver a “fit for purpose” solution with the right balance of safety measures,
economics, and timeliness for our customers.
Firmly establishing itself over its successful history, Roeslein has steadily grown in size with offices in the United
States, United Kingdom and China. Roeslein differentiates itself from traditional Engineering and Construction firms
by providing unique approaches to project implementation, by strongly emphasizing the execution of its design,
and by focusing on just a few manufacturing processes so as to completely understand and support the technology
of its customers’ operations. Regardless of the role Roeslein plays in a client’s project, all efforts are driven by the
successful start-up and ongoing operation of the client’s facility.
Since their inception in 1990, Roeslein & Associates has successfully completed projects of varying scopes worldwide.
These projects include beverage can manufacturing and process & energy modular systems on six continents.
Services provided in these facilities range from Operational Support to Total Systems Integration.
Roeslein would welcome the opportunity to discuss with you in detail how our group of experts can help your company
with its existing operation or the implementation of a new modular system.
COMPANY
OVERVIEW
Refinery C5/C6 Splitter Project
41 Modules; 22’x58’x18’; 2015
4. Sulfuric Acid Plant S02 Recovery System
9 Modules; various dimensions; 2013
ENGINEERING
SERVICES
Project Management
• Design and Fabrication project management
• Schedule management
• Reporting
3D Modeling
• AutoCad Plant 3D or Bentley v8i
• All disciplines
Process
• PFD development
• Basic Engineering development
Mechanical
• P&ID development
• Equipment Specifications
• Hydraulic Calculations using Pipeflo+
• Project Lists
• Equipment, Pipeline schedule, etc
• Insulation design
Piping
• Piping Specification (Client’s or our own)
• All piping materials
• (CS, SS, Alloy, Fiberglass, HDPE, etc)
• Detailed piping isometrics for fabrication
• GA’s, Plans & Elevations, etc.
Structural
• Professional Engineering stamping
• Structural analysis utilizing Revit
• GA’s, Plans & Elevations, Details, etc.
• Foundation loading diagrams
• Lifting plans
Electrical
• Electrical design, conduit, wiring, JB’s
• Heat trace design
Instrumentation
• Control Valve & Instrument Specifications
• Control Panel Design
• DCS & PLC Design & Programming
General
• One stop shop; all disciplines
• Process & utility interfaces
• Scale-up projects
Estimating
• Bill of Materials generation for all disciplines
• FEL studies
• Pricing for all disciplines; modular fabrication
Modularization experts in design.
T&M or lump sum
turn-key.
Engineering only or
Modular Design-Build.
Oil & Gas, Industrial Gas,
Refinery, Petrochemical,
Renewables,
Pharmaceutical, and
Consumer Products
design experience.
Engineering has always been a major strength of the company. The engineering disciplines provided by Roeslein are
mechanical, electrical, instrumentation & controls and structural. Roeslein has professional engineers on its staff that
are registered in many states throughout the U.S. and has also developed strategic alliances with outside engineering
firms and contract engineers to provide even more breadth of service.
Roeslein’s concept-to-completion philosophy means that its engineers and design documents are generated with
construction, plant operations and maintenance in mind. Roeslein Engineers typically follow the project through
construction bidding to the actual construction and start-up, minimizing conflict that traditionally exists between
engineering and construction contractors.
5. Roeslein’s unique approach to the construction process is a high-
performance, integrated solution proven to deliver reduced start-up times,
improved efficiency and reliability, and quicker system deployment and
return on invested capital.
The modularized, unitized, and preassembled methodology applied at
our fabrication facilities in the US and China consolidates our control
over interdependent and often unpredictable factors during fabrication,
construction, and installation. By foreseeing and controlling these factors,
and their costs, we are able to:
• Deploy a more qualified labor force
• Maximize product quality
• Reduce project schedule
• Improve overall project safety records
• Execute a more efficient, aggressive installation and start-up timeline
• Realize cost savings for our customers
Red Bud, IL USA
Located in Red Bud, Illinois, USA, Roeslein Modular Fabrication is a
wholly owned subsidiary of Roeslein & Associates, Inc. Our 17-acre, nearly
400,000 sq. ft. facility boasts segregated shop areas for each step of the
manufacturing process, ensuring the best-quality finished product for
our customers. Our highly qualified team of engineers, technicians, and
craftsmen trained in our unique unitized and preassembled construction
approach takes pride in its proven record of delivering and implementing
quality project solutions for our customers all over the world.
Shanghai, China
Roeslein demonstrates continued commitment to our Asian and
Pacific Rim customers by providing state-of-the-art engineering and
manufacturing resources. Our operation is comprised of a brand-new,
33,000 sq. ft. main facility and an assembly shop with up to 75,000 sq. ft.
of capacity located just 35 miles from Shanghai’s Pudong International
Airport. Roeslein Shanghai offers a fully staffed engineering office
and the same manufacturing capabilities and unitized/preassembly
construction approach currently performed at our US subsidiary, Roeslein
Manufacturing. Our dedicated staff is augmented with resources from
our US and European UK offices. This ensures the same level of quality
control and operational standards, which have made Roeslein a proven
leader in implementing projects globally.
MODULAR
FABRICATION
Steel Fabrication is accomplished
through the strict adherence to American
Welding Society (AWS) Structural Welding
Code D1.1. Our welders operate advanced
equipment, employing the latest welding
techniques and safety practices. In order to
ensure our proprietary unit sections are 100%
accurate, they are assembled in a computer-
designed jig to specification.
Pipe Fabrication will always meet or
exceed our customers’ expectations through
continual in-house training and in-house
Certified Welding Instructor classes. We
follow the ASME Section IX requirements in
our segregated stainless and carbon shops,
our Welding Program incorporates Welding
Procedure Specifications (WPS), Procedure
Qualification Records, (PQR) and Welder
Performance Qualifications (WPQ).
Paint systems adhere to each customer’s
required specification. Keeping abreast of
the latest technologies, we incorporate the
use of a high-temperature, high-pressure,
environmentally safe chemical spray system
to prepare our “clean” steel for our paint
application systems. We also have the
in-house capability to meet any of the Steel
Structures Painting Council’s (SSPC) surface
preparation requirements.
Electrical work encompasses all needs
associated within the electrical field.
Your preassembled process systems will
incorporate power/control cabling and/or
wiring run in conduit, cable, or ladder tray with
the complete integration of power panels,
control cabinets, lighting, and operator control
stations. We have the capability to not only
provide system testing and checkout, but also
to optimize line control programming.
Modularization has many proven
advantages: reduction of on-site construction
time and personnel; reduced labor costs;
fabrication in a controlled environment;
increased safety, quality, and efficiency;
simultaneous and parallel project scheduling;
as well as many other benefits leading up to
reduced overall project costs. Unitizing is our
unique and proprietary concept of utilizing
structural, free-standing, prefabricated and
painted or galvanized unit sections to provide
low-cost, common mounting structures for
comprehensive mechanical and electrical
systems as well as equipment and access
walkways with handrails.
Preassembled Systems combine the
advantages of modularization and unitizing by
integrating the completed process modules,
unit sections, and interconnecting pipe
spools, plus electrical and support systems
into their finished form at our facility. We
then test and/or run the completed systems,
and then after passing our quality control
measures, we partially disassemble them into
large piece-marked and bar-coded sections
to be transported via truck, rail, barge, and/or
overseas container to the final installation site.
Roeslein Modular Fabrication in Red Bud, IL features 375,000 sqft
of fabrication space situated on 17 acres.
6. Power Plant CO2 Post Carbon Capture Pilot Plant
7 Modules; 14’x35’x14’; 2014
ROESLEIN CONSTRUCTION
& INSTALLATION
Roeslein & Associates has managed and self-performed the installation and construction of our designed systems
all across the globe for nearly a decade. We have completed Greenfield facilities, plant expansions, and process
line additions in more than 50 countries. Our integrated process solutions offer maximum control over safety, cost,
schedule, and quality-related issues.
We deploy skilled fabrication and construction professionals from our modular fabrication facility, Roeslein Modular
Fabrication (RMF) - Red Bud, Illinois, and from Roeslein Asia - Shanghai, China to give us the flexibility to assemble
the right combination of resources for every project. The same craftsmen who fabricate our modular systems at RMF or
Roeslein Asia follow the product to the field to perform the final installation. This methodology allows us to deliver the
highest-quality product on schedule and within budget.
When needed, Roeslein augments our in-house resources with additional subcontractor partners. During our 25
years of construction experience we have developed a database of highly skilled craftsmen. These trusted partners
encompass all areas of civil, mechanical, structural steel, and electrical construction. They become part of our project
team as necessary and expand our capabilities.
Roeslein recognizes that every project has unique specifications and requirements. We have the qualified workforce
and experienced leadership to tailor our processes to complement our customers’ philosophies and expectations.
7. 3D PLANT SCANNING
TECHNOLOGY
With the ever-changing climate of the engineering industry, Roeslein & Associates stays ahead of the curve by offering
customers the ability to gain an accurate digital representation of their project on a large or small scale. Our team of
trained engineers uses FARO Laser Scanner Focus technology to provide 3D documentation of an entire plant or a
single skid, with a point cloud data output that is viewable on a variety of software platforms and has the ability to output
quick and accurate 3D digital color images.
3D Plant Scanning Benefits
• Highly accurate 3D CAD models that allow for pulling of dimensions or coordinates with one mouse-click
• Photo realistic high-res models viewable from any perspective
• Data viewable with free viewers and with many CAD platforms: PDMS, PDS, AutoCAD, Microstation, Bent-
ley & P3D
• Lack of as-built information is foregone; research time is no longer a need or a concern
• Complete capture of existing conditions preserved forever with high accuracy
• Information on tie-ins and lift plans can be virtually played out, lessening overall efforts
• Can be used in FEED stages and improves estimates/ proposal accuracy
• Fewer unknowns and assumptions regarding existing construction; eliminates contingency
• Eliminates field sketches
• 3D tours can be given from comfort of the office
• Remote collaborations using 3D scans are possible
• Scope changes can be acted on quickly since the entire project area has been captured
• Minimizes rework due to accurate dimensions and spatial geometry; eliminates design oversights
• Reduced field trips for at an existing operating facility or dangerous site
• Helps Clients meet OSHA regulations for up to date site existing facilities records
8. Abengoa
Illinois, USA
Fermentation Alley
Modularization
Abengoa
Indiana, USA
Fermentation Alley
Modularization
Abengoa Bioenergy
Kansas, USA
Biomass Fermentation
Alley
ADM
China
Hot Wash Skid
ADM
China
Ultrafitlration Skid
BP Biofuels
Brazil
Modularization Feasibility
Assessment
Calumet Montana
Refining
United States
Fuel Gas Skids
Conoco Phillips
Illinois, USA
Heater Safety Inst.System
Skids
Confidential Client
Midwest, USA
Modular Pipe Racks
Covidien
Missouri, USA
Nanofiltration System
Denbury
Montana, USA
CO2 Oil Production
Manifold Skids
Encana
Wyoming, USA
Offload Skid
Encana
Wyoming, USA
Injection Well Offload Skid
EnCana Oil & Gas
Wyoming, USA
Produced Water Offloading
System
GIG Karasek
United States
Structural Engineering
Innovative Energy, Inc.
Missouri, USA
BiomasstoPower
DemonstrationFacility
Jacobs / BP Whiting
Indiana, USA
Custody Transfer Metering
System
Linde
Alabama, USA
Carbon Capture System
Mascoma
New York, USA
Wastewater Evaporator
System
MECS / DuPont
Georgia, USA
SO2 Recovery System
Monsanto
Missouri, USA
Growth Chamber Benches
Newfield Exploration
Utah, USA
Offload Skids and Pump Skids
Noble Energy
Colorado, USA
Pump Skid
Phillips 66
United States
CCU-Slide Valve Fabrication
Phillips 66
United States
SIS Skids
Phillips 66
Illinois, USA
SMR Safety Instrumented
System (SIS) Skids
Phillips 66
Illinois, USA
Antifoam Injection Skid
Progress Energy
North Carolina, USA
Pump Skids
Sigma-Aldrich
United States
Sigma CIP Piping
UOP Coraf
Republic of Congo
Merox System
UOP
United States
Membrane Test Skid
Water Remediation
Technologies
Multiple Locations, USA
Radioactive Water
Treatment Systems Pipe
Fabrication
Water Remediation
Technologies
Multiple Locations, USA
Radioactive Water
Treatment Systems Pipe
Fabrication
Water Remediation
Technologies
Multiple Locations, USA
Water Treatment Skids
PROCESS & ENERGY:
PROJECT EXPERIENCE
Roeslein & Associates, Inc.
9200 Watson Road, Suite 200
Saint Louis, MO 63126 USA
P. +1 314 729 0055
F. +1 314 729 0070
Roeslein Europe
Central Blvd Blythe Valley Busines Park
Suite 126-127
Solihull, Birmingham, B90 8AG, UK
P. +44 1564 711014
F. +44 1564 711258
Roeslein Denver
11990 Grant Street, Suite 302
Denver, CO 80233 USA
P. +1 303 450 3030
F. +1 303 450 4277
Roeslein Asia
3802 ShenGang Road, Building 39
B2 Plant Xin Fei Industrial Park
Songjiang, Shanghai, China 201612
P. +86 21 57738011
F. +86 21 57736219
Roeslein Modular Fabrication
401 Randolph Street
Red Bud, IL 62278 USA
P. +1 618 282 8248
F. +1 618 282 8214