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UNCLASSIFIED / FOUO




                       National Guard
                      Black Belt Training
                           Module 05

               CPI Roles and Responsibilities


                                            UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




CPI Roadmap – Define
                                                           8-STEP PROCESS
                                                                                                    6. See
   1.Validate          2. Identify           3. Set         4. Determine        5. Develop                          7. Confirm        8. Standardize
                                                                                                   Counter-
      the             Performance         Improvement           Root             Counter-                            Results            Successful
                                                                                                   Measures
    Problem               Gaps              Targets             Cause           Measures                            & Process            Processes
                                                                                                   Through

       Define                   Measure                      Analyze                         Improve                          Control



                                           ACTIVITIES                             TOOLS
                           •   Identify Problem                               •Project Charter
                           •   Validate Problem Statement                     •Project Selection Tools
                           •   Establish Strategic Alignment                  •Value Stream Map
                           •   Gather Voice of the Customer & Business        •Various Financial Analysis
                           •   Create Goal Statement                          •Effective Meeting Skills
                           •   Validate Business Case                         •Stakeholder Analysis
                           •   Determine Project Scope                        •Communication Plan
                           •   Select and Launch Team                         •SIPOC Map
                           •   Develop Project Timeline                       •High-Level Process Map
                           •   Create Communication Plan                      •Project Management Tools
                           •   Prepare High-Level Process Map / SIPOC         •VOC and Kano Analysis
                           •   Complete Define Tollgate                       •RACI and Quad Charts
                                                                              •Strategic Alignment
                                                                                                                                                       2
                       Note: Activities and tools vary by project. Lists provided here are not necessarily all-inclusive. UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




Learning Objectives

       Explain CPI roles and responsibilities
       Understand DACI chart
       Discuss role of change agent




                                                                       3
                                                 UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




CPI Deployment Roles
                                                  •   Owns vision, direction, business results
                                                  •   Leads change
                                                  •   Allocates Resources
                                                  •   Owns Value Streams
                  CPI Office                                                             Line Departments
                                                         Executive
   • Owns Deployment Plan                                Leadership
   • Owns Communication                                                                                 • Owns Project Charter
     Plan                                                                                               • Owns Financial Results
                          Deployment                                                Project             • Removes Barriers
   • Reports Metrics       Director                                              Sponsor/Owner

                                                All Employees
                                             • Provide data and voice of
                        Master                 customer inputs
                      Black Belts                                                                 Team
                                             • Apply concepts to their own                       Members
    • Trains Black Belts                       jobs and work areas
    • Leads Enterprise-wide
     Projects                                                                                    • Participate in CPI Events and
    • Full-time position                                                                           Projects
                                                                                                 • Part time
                                  Black Belts                         Green Belts
                                                               • Lead and/or support CPI
                       • Expert on CPI Principles and            Events & Projects
                         Tools                                 • Full time or part time role
                       • Leads CPI Events & Projects
                       • Trains & Coaches Green Belts
                       • Full time or part time role                                                                               4
                                                                                                         UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




CPI Deployment Director Roles
             Head of the CPI Office (normally full-time)
             Owns the CPI Deployment plan
             Owns the Communication plan
             Captures metrics
             Reports directly to the organization’s
              commander
             Breaks down organizational barriers
             Strategically aligns, recommends and
              prioritizes projects
                                                                       5
                                                 UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




Project Sponsor Responsibilities
          Must have a vested interest in success of the project
          Empowers the team
          Breaks down barriers
          Responsible for project charter
          Must commit to active support
               – Helps kick off project
               – Meets regularly with Black Belt to review progress
               – Attends the final out-brief
          Signs off on Project Tollgates
          Celebrates project success

                                                                                6
                                                          UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




Process Owner Responsibilities
       Individual(s) responsible for the implementation of
        process changes
       Can be (but does not have to be) Project Sponsor or
        Black Belt
       Works with Project Sponsor to develop project
        charter
       Must commit to active support as full time or part
        time team member – no surprises!
       Signs off on Project Tollgates
       Implements process sustainment
       Collects, monitors and reports benefits
                                                                         7
                                                   UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




Resource/Financial Manager

       Helps to determine financial and operational
        benefits of the project
       Signs off on Financial Benefit estimates at the
        Measure and Control phases of the project
       Often collects and reports benefits
       Validates actual financial and operational
        benefits achieved



                                                                    8
                                              UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




Master Black Belt Responsibilities

               Provides leadership and guidance for CPI
                implementation
               Provides guidance and counsel to the site
                Commander, CPI Office, Senior Leadership,
                Project Sponsors, and Belts in CPI efforts
               MBB may also be assigned to enterprise-wide
                projects and Value Stream transformations
               Train and mentor belts



                                                                           9
                                                     UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




Black Belt Responsibilities


     Assist Project Sponsor and teams to lead, schedule,
      plan and facilitate at least 2 CPI projects
     Often assigned to Value Stream transformations
     Full time or part time
     Train and/or mentor Green Belts and team members




                                                                     10
                                               UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




Green Belt Responsibilities
         Under the guidance of a Black Belt:
          Lead, schedule, plan and facilitate CPI events
           and projects
          Assist team with outbriefs
          Capture results, lessons learned and future
           opportunities
          Normally works for the Project Sponsor and
           may be part-time or full-time
          Train and mentor team members

                                                                         11
                                                   UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




Team Responsibilities
      Cross functional team including:
       Members from the work area (inside
        eyes – minimum 1/3)
       Members from outside work area (outside
        eyes willing to question non-value added
        activities)
       Customer (internal/external) voice
       Suppliers/Partners/Safety Rep/Quality Rep



                                                                   12
                                             UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




Use SIPOC to Find Team Members
                      Outside Stakeholders: Regulatory Agencies, etc.

                                          Process


       Suppliers           Process      Process Step       Process
                            Step 1           2              Step 3
         Safety
                           Process         Process          Process
         Quality            Step 4          Step 5           Step 6



                                    External Customer(s):
                                  Those who receive or use
                                   your product or service,
                                  outside your organization


                                                                                       13
                                                                 UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




The Roles of Change
          Process Owners/Project Sponsors:
                 – The individual or group who has the power to
                   sanction or legitimize change
                 – Responsible for creating an environment that
                   enables the necessary changes to be made on
                   time and within budget
          Change Agents:
                 – The individuals or groups who are responsible
                   for actually making the change
                 – Understand and diagnose the problem, develop
                   a plan to address the problem and execute the
                   change effectively (Green Belts, Black Belts,
                   and Team Members)
  SOURCE: Daryl C. Conner “Managing at the Speed of Change”                         14
                                                              UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




DACI Chart
            Defines roles of team members as:
             Driver – Responsible for completing
              project deliverables
             Approver – Responsible for Project
              Charter and tollgate approvals
             Contributor – Team members and
              resources supporting the project
             Informed – Other stakeholders essential
              to success of the project
                                                                     15
                                               UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




 Cross Functional Team Template
                          Team Members
         Name         Role                Affiliation   DACI
                      Black Belt                        Driver
                      Master Black Belt                 Driver
                      Project Sponsor                   Approver
                      Process Owner                     Approver
                                                        Contributor
                                                        Contributor
                                                        Contributor
                                                        Contributor
                                                        Inform
                                                        Inform
                                                        Inform
                                                        Inform




                                                                                 16
                                                           UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




   NG CPI Tollgate Approvals
                                                                        8-STEP PROCESS
       1. Validate           2. Identify                3. Set           4. Find Root          5. Develop          6. See C-Ms   7. Confirm
                                                                                                                                                        8. Standardize
        Problem                 Gaps                   Targets              Cause                 C-Ms              Through       Results

             Define                  Measure                              Analyze                           Improve                        Control
      Project Charter
       • Problem Stmt         Detailed As Is Process               Potential Xs                   “To Be” Process Map            Process Control Plan
       • Defect Definition   Map                                 •   Brainstorming
                                                                 •   5 Whys                        Solution Generation /         Process Owner
       • Goal Statement                                              Fishbone                    Prioritization
                                Value Stream Map                •                                                               Accountability
       • Project Scope          Key Process Metrics             •   Affinity Diagram
       • Business Impact
       • Strat Alignment      Data Collection Plan                 Critical Xs                    Improvement Strategy      Updated Financial
                                                                 •   Cause & Effect Matrix           • Improvement Model      Benefits
                              Measure Systems
      Sponsor & Team                                            •   Hypothesis Testing              • Implementation Plan
                             Analysis                                                                • Pilot                  Replication Opportunities
                                                                 •   Regression
      Replication Check      Data Collected                                                        • “X” Improvement Target
                                                                 •   Time Studies
      Measurable Y             Baseline Data Analysis          •   Theory of Constraints          Mistake Proofing               Project Documentation
      Voice of Customer          • Descriptive Stats                                                                                of revised policies,
                                                                    FMEA                                                            SOP’s, procedures, and
      Customer Specs             • Graphs                            • Risk Analysis
                                                                                                                                     training
      Voice of Business          • Pareto Charts                     • Risk Mitigation Plan

      Project Timeline         Est Financial Benefits                                             FMEA                         Visual Process Control
                                                                                                 •   Risk Analysis               Tools (Optional)
    Communication Plan       Control Charts (as                                                •   Risk Mitigation Plan
   • Stakeholder Analysis    needed)
    High Level Process       Process Capability                                                    Control Charts
   Map (SIPOC)                                                                                       Process Capability
       I accept the Define       I accept the Measure                 I accept the Analyze             I accept the Improve           I accept the Control
             Tollgate                  Tollgate                             Tollgate                         Tollgate                       Tollgate

              (Sponsor)                 (Sponsor)                            (Sponsor)                         (Sponsor)                    (Sponsor)

           (Process Owner)           (Process Owner)                      (Process Owner)                   (Process Owner)              (Process Owner)

               (MBB)                     (MBB)                                (MBB)                             (MBB)                        (MBB)
                                     (Finance Owner)                                                                                     (Finance Owner)
                                                                                                                                                                         17
                                                                                                                                         UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




DACI Roles

          CPI Deployment Director - Informed
          Project Sponsor - Approver
             Process Owner - Approver
             Resource/Financial Manager - Contributor
             Master Black Belt - Driver
             Black Belt - Driver
             Green Belt – Driver or Contributor
             Team Member - Contributor
             Other Key Stakeholders - Informed


                                                                               18
                                                         UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




Takeaways

          CPI Deployment Director Roles
          Project Sponsor Responsibilities
             Process Owner Responsibilities
             Resource/Financial Manager Responsibilities
             Master Black Belt Responsibilities
             Black Belt Responsibilities
             Green Belt Responsibilities
             Team Responsibilities
             The Roles of Change


                                                                             19
                                                       UNCLASSIFIED / FOUO
UNCLASSIFIED / FOUO




        What other comments or questions
                  do you have?




                                                        20
                                  UNCLASSIFIED / FOUO

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NG BB 05 Roles and Responsibilities

  • 1. UNCLASSIFIED / FOUO National Guard Black Belt Training Module 05 CPI Roles and Responsibilities UNCLASSIFIED / FOUO
  • 2. UNCLASSIFIED / FOUO CPI Roadmap – Define 8-STEP PROCESS 6. See 1.Validate 2. Identify 3. Set 4. Determine 5. Develop 7. Confirm 8. Standardize Counter- the Performance Improvement Root Counter- Results Successful Measures Problem Gaps Targets Cause Measures & Process Processes Through Define Measure Analyze Improve Control ACTIVITIES TOOLS • Identify Problem •Project Charter • Validate Problem Statement •Project Selection Tools • Establish Strategic Alignment •Value Stream Map • Gather Voice of the Customer & Business •Various Financial Analysis • Create Goal Statement •Effective Meeting Skills • Validate Business Case •Stakeholder Analysis • Determine Project Scope •Communication Plan • Select and Launch Team •SIPOC Map • Develop Project Timeline •High-Level Process Map • Create Communication Plan •Project Management Tools • Prepare High-Level Process Map / SIPOC •VOC and Kano Analysis • Complete Define Tollgate •RACI and Quad Charts •Strategic Alignment 2 Note: Activities and tools vary by project. Lists provided here are not necessarily all-inclusive. UNCLASSIFIED / FOUO
  • 3. UNCLASSIFIED / FOUO Learning Objectives  Explain CPI roles and responsibilities  Understand DACI chart  Discuss role of change agent 3 UNCLASSIFIED / FOUO
  • 4. UNCLASSIFIED / FOUO CPI Deployment Roles • Owns vision, direction, business results • Leads change • Allocates Resources • Owns Value Streams CPI Office Line Departments Executive • Owns Deployment Plan Leadership • Owns Communication • Owns Project Charter Plan • Owns Financial Results Deployment Project • Removes Barriers • Reports Metrics Director Sponsor/Owner All Employees • Provide data and voice of Master customer inputs Black Belts Team • Apply concepts to their own Members • Trains Black Belts jobs and work areas • Leads Enterprise-wide Projects • Participate in CPI Events and • Full-time position Projects • Part time Black Belts Green Belts • Lead and/or support CPI • Expert on CPI Principles and Events & Projects Tools • Full time or part time role • Leads CPI Events & Projects • Trains & Coaches Green Belts • Full time or part time role 4 UNCLASSIFIED / FOUO
  • 5. UNCLASSIFIED / FOUO CPI Deployment Director Roles  Head of the CPI Office (normally full-time)  Owns the CPI Deployment plan  Owns the Communication plan  Captures metrics  Reports directly to the organization’s commander  Breaks down organizational barriers  Strategically aligns, recommends and prioritizes projects 5 UNCLASSIFIED / FOUO
  • 6. UNCLASSIFIED / FOUO Project Sponsor Responsibilities  Must have a vested interest in success of the project  Empowers the team  Breaks down barriers  Responsible for project charter  Must commit to active support – Helps kick off project – Meets regularly with Black Belt to review progress – Attends the final out-brief  Signs off on Project Tollgates  Celebrates project success 6 UNCLASSIFIED / FOUO
  • 7. UNCLASSIFIED / FOUO Process Owner Responsibilities  Individual(s) responsible for the implementation of process changes  Can be (but does not have to be) Project Sponsor or Black Belt  Works with Project Sponsor to develop project charter  Must commit to active support as full time or part time team member – no surprises!  Signs off on Project Tollgates  Implements process sustainment  Collects, monitors and reports benefits 7 UNCLASSIFIED / FOUO
  • 8. UNCLASSIFIED / FOUO Resource/Financial Manager  Helps to determine financial and operational benefits of the project  Signs off on Financial Benefit estimates at the Measure and Control phases of the project  Often collects and reports benefits  Validates actual financial and operational benefits achieved 8 UNCLASSIFIED / FOUO
  • 9. UNCLASSIFIED / FOUO Master Black Belt Responsibilities  Provides leadership and guidance for CPI implementation  Provides guidance and counsel to the site Commander, CPI Office, Senior Leadership, Project Sponsors, and Belts in CPI efforts  MBB may also be assigned to enterprise-wide projects and Value Stream transformations  Train and mentor belts 9 UNCLASSIFIED / FOUO
  • 10. UNCLASSIFIED / FOUO Black Belt Responsibilities  Assist Project Sponsor and teams to lead, schedule, plan and facilitate at least 2 CPI projects  Often assigned to Value Stream transformations  Full time or part time  Train and/or mentor Green Belts and team members 10 UNCLASSIFIED / FOUO
  • 11. UNCLASSIFIED / FOUO Green Belt Responsibilities Under the guidance of a Black Belt:  Lead, schedule, plan and facilitate CPI events and projects  Assist team with outbriefs  Capture results, lessons learned and future opportunities  Normally works for the Project Sponsor and may be part-time or full-time  Train and mentor team members 11 UNCLASSIFIED / FOUO
  • 12. UNCLASSIFIED / FOUO Team Responsibilities Cross functional team including:  Members from the work area (inside eyes – minimum 1/3)  Members from outside work area (outside eyes willing to question non-value added activities)  Customer (internal/external) voice  Suppliers/Partners/Safety Rep/Quality Rep 12 UNCLASSIFIED / FOUO
  • 13. UNCLASSIFIED / FOUO Use SIPOC to Find Team Members Outside Stakeholders: Regulatory Agencies, etc. Process Suppliers Process Process Step Process Step 1 2 Step 3 Safety Process Process Process Quality Step 4 Step 5 Step 6 External Customer(s): Those who receive or use your product or service, outside your organization 13 UNCLASSIFIED / FOUO
  • 14. UNCLASSIFIED / FOUO The Roles of Change  Process Owners/Project Sponsors: – The individual or group who has the power to sanction or legitimize change – Responsible for creating an environment that enables the necessary changes to be made on time and within budget  Change Agents: – The individuals or groups who are responsible for actually making the change – Understand and diagnose the problem, develop a plan to address the problem and execute the change effectively (Green Belts, Black Belts, and Team Members) SOURCE: Daryl C. Conner “Managing at the Speed of Change” 14 UNCLASSIFIED / FOUO
  • 15. UNCLASSIFIED / FOUO DACI Chart Defines roles of team members as:  Driver – Responsible for completing project deliverables  Approver – Responsible for Project Charter and tollgate approvals  Contributor – Team members and resources supporting the project  Informed – Other stakeholders essential to success of the project 15 UNCLASSIFIED / FOUO
  • 16. UNCLASSIFIED / FOUO Cross Functional Team Template Team Members Name Role Affiliation DACI Black Belt Driver Master Black Belt Driver Project Sponsor Approver Process Owner Approver Contributor Contributor Contributor Contributor Inform Inform Inform Inform 16 UNCLASSIFIED / FOUO
  • 17. UNCLASSIFIED / FOUO NG CPI Tollgate Approvals 8-STEP PROCESS 1. Validate 2. Identify 3. Set 4. Find Root 5. Develop 6. See C-Ms 7. Confirm 8. Standardize Problem Gaps Targets Cause C-Ms Through Results Define Measure Analyze Improve Control  Project Charter • Problem Stmt  Detailed As Is Process  Potential Xs  “To Be” Process Map  Process Control Plan • Defect Definition Map • Brainstorming • 5 Whys  Solution Generation /  Process Owner • Goal Statement Fishbone Prioritization  Value Stream Map • Accountability • Project Scope  Key Process Metrics • Affinity Diagram • Business Impact • Strat Alignment  Data Collection Plan  Critical Xs  Improvement Strategy  Updated Financial • Cause & Effect Matrix • Improvement Model Benefits  Measure Systems  Sponsor & Team • Hypothesis Testing • Implementation Plan Analysis • Pilot Replication Opportunities • Regression  Replication Check  Data Collected • “X” Improvement Target • Time Studies  Measurable Y  Baseline Data Analysis • Theory of Constraints  Mistake Proofing  Project Documentation  Voice of Customer • Descriptive Stats of revised policies,  FMEA SOP’s, procedures, and  Customer Specs • Graphs • Risk Analysis training  Voice of Business • Pareto Charts • Risk Mitigation Plan  Project Timeline  Est Financial Benefits  FMEA  Visual Process Control • Risk Analysis Tools (Optional)  Communication Plan  Control Charts (as • Risk Mitigation Plan • Stakeholder Analysis needed)  High Level Process  Process Capability  Control Charts Map (SIPOC)  Process Capability I accept the Define I accept the Measure I accept the Analyze I accept the Improve I accept the Control Tollgate Tollgate Tollgate Tollgate Tollgate (Sponsor) (Sponsor) (Sponsor) (Sponsor) (Sponsor) (Process Owner) (Process Owner) (Process Owner) (Process Owner) (Process Owner) (MBB) (MBB) (MBB) (MBB) (MBB) (Finance Owner) (Finance Owner) 17 UNCLASSIFIED / FOUO
  • 18. UNCLASSIFIED / FOUO DACI Roles  CPI Deployment Director - Informed  Project Sponsor - Approver  Process Owner - Approver  Resource/Financial Manager - Contributor  Master Black Belt - Driver  Black Belt - Driver  Green Belt – Driver or Contributor  Team Member - Contributor  Other Key Stakeholders - Informed 18 UNCLASSIFIED / FOUO
  • 19. UNCLASSIFIED / FOUO Takeaways  CPI Deployment Director Roles  Project Sponsor Responsibilities  Process Owner Responsibilities  Resource/Financial Manager Responsibilities  Master Black Belt Responsibilities  Black Belt Responsibilities  Green Belt Responsibilities  Team Responsibilities  The Roles of Change 19 UNCLASSIFIED / FOUO
  • 20. UNCLASSIFIED / FOUO What other comments or questions do you have? 20 UNCLASSIFIED / FOUO