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Computer Simulation  Deliverable 12I
Improve Module Roadmap Define 1D – Define VOC, VOB, and CTQ’s 2D – Define Project Boundaries 3D – Quantify Project Value 4D – Develop Project Mgmt. Plan Measure 5M – Document Process 6M – Prioritize List of X’s 7M – Create Data Collection Plan 8M – Validate Measurement System 9M – Establish Baseline Process Cap. Analyze  10A – Determine Critical X’s Improve 12I – Prioritized List of Solutions 13I – Pilot Best Solution Control 14C – Create Control System 15C – Finalize Project Documentation Green 11G – Identify Root Cause Relationships +1 +1 -1 -1 +1 -1
Deliverables – Analyze,  Improve, & Control # Deliverable Deliverable Concept & Tasks Primary Tool(s) Secondary Tool(s) 12I Prioritized List of Solutions After determining which X’s are important, you must develop multiple ways to improve the process using one or more improvement tools. Alternate improvement solutions are then weighed against each other to develop the best solution. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13I Pilot Best Solution Before permanently implementing the best solution, you may implement a pilot to confirm expected benefits. If successful, a transition plan is developed to outline the required steps for a successful full implementation. ,[object Object],[object Object],[object Object],V1.2
12I - Prioritized List of Solutions # Deliverable Deliverable Concept & Tasks Primary Tool(s) Secondary Tool(s) 12I Prioritized List of Solutions After determining which X’s are important, you must develop multiple ways to improve the process using one or more improvement tools. Alternate improvement solutions are then weighed against each other to develop the best solution. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Objectives –  Computer Simulation ,[object Object],[object Object],[object Object],[object Object],[object Object]
Computer Simulation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Computer Simulation Concept A computer simulation models the process by simulating it’s performance.   Real Process Inputs Outputs Model Outputs Inputs Modeling Parameters
Basic Steps in  Computer Simulation (1) Define problem (2) Map Process  (3) Define inputs (4) Build model using software (5) Validate model (6) Perform simulations (7) Interpret results (8) Recommend and document
Step 1 - Define the Problem ,[object Object],[object Object],[object Object],[object Object],[object Object]
Step 2 - Map the Process WW Flow (GPM) Additional Feeder Lines P1 P2 P4 P3 Data reflects peak use periods.  P25 P24
Step 3 - Define the Inputs WW Flow (GPM) Additional Feeder Lines P1 = operates 26% of time @ 400GPM P2 = operates 44% of time @ 300GPM P4 = operates 40% of time @ 800GPM P3 = operates 50% of time @ 1000GPM Data reflects peak use periods.  P25 = operates 25% of time @ 300GPM P24 = operates 25% of time @ 800GPM
Step 4 - Build the Model Let’s take a closer look!
Step 4 - Build the Model (Modeling Parameters)
Step 5 - Validate the Model ,[object Object]
Step 5 - Validate the Model Note that main line does not need to be sized for all 15 pumps to run simultaneously.
Steps 6 & 7. Perform Experiments & Interpret Results Future GPM is expected to average ~6250GPM and peak at ~9800GPM
Steps 6 & 7. Perform Experiments & Interpret Results Future Max No. of Pumps = 17 (of 25)
Step 8. Recommend Improvement Actions ,[object Object],[object Object]
Work Optimization ,[object Object],[object Object]
Reasons for Using Simulation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Reasons for Using Simulation (cont’d.) ,[object Object],[object Object],[object Object],[object Object]
When to Not Use Simulation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Simulation Software ,[object Object],[object Object],[object Object],[object Object]
Learning Check –  Computer Simulation ,[object Object],[object Object],[object Object],[object Object],[object Object]

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Kodo Millet PPT made by Ghanshyam bairwa college of Agriculture kumher bhara...
 

I07 Simulation

  • 1. Computer Simulation Deliverable 12I
  • 2. Improve Module Roadmap Define 1D – Define VOC, VOB, and CTQ’s 2D – Define Project Boundaries 3D – Quantify Project Value 4D – Develop Project Mgmt. Plan Measure 5M – Document Process 6M – Prioritize List of X’s 7M – Create Data Collection Plan 8M – Validate Measurement System 9M – Establish Baseline Process Cap. Analyze 10A – Determine Critical X’s Improve 12I – Prioritized List of Solutions 13I – Pilot Best Solution Control 14C – Create Control System 15C – Finalize Project Documentation Green 11G – Identify Root Cause Relationships +1 +1 -1 -1 +1 -1
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  • 7. Computer Simulation Concept A computer simulation models the process by simulating it’s performance. Real Process Inputs Outputs Model Outputs Inputs Modeling Parameters
  • 8. Basic Steps in Computer Simulation (1) Define problem (2) Map Process (3) Define inputs (4) Build model using software (5) Validate model (6) Perform simulations (7) Interpret results (8) Recommend and document
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  • 10. Step 2 - Map the Process WW Flow (GPM) Additional Feeder Lines P1 P2 P4 P3 Data reflects peak use periods. P25 P24
  • 11. Step 3 - Define the Inputs WW Flow (GPM) Additional Feeder Lines P1 = operates 26% of time @ 400GPM P2 = operates 44% of time @ 300GPM P4 = operates 40% of time @ 800GPM P3 = operates 50% of time @ 1000GPM Data reflects peak use periods. P25 = operates 25% of time @ 300GPM P24 = operates 25% of time @ 800GPM
  • 12. Step 4 - Build the Model Let’s take a closer look!
  • 13. Step 4 - Build the Model (Modeling Parameters)
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  • 15. Step 5 - Validate the Model Note that main line does not need to be sized for all 15 pumps to run simultaneously.
  • 16. Steps 6 & 7. Perform Experiments & Interpret Results Future GPM is expected to average ~6250GPM and peak at ~9800GPM
  • 17. Steps 6 & 7. Perform Experiments & Interpret Results Future Max No. of Pumps = 17 (of 25)
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Notas do Editor

  1. Mimic the major elements of a process, not every detail.
  2. Don’t put 100% confidence in the model. Use it to make decisions.
  3. Used modeling to find O ring crack on the Challenger explosion (reconstruct incident).