our Presentation

1. Lean India Consulting Group
Delivering Continual Excellence
A Presentation

2. Contents
• Our Genesis
• Vision, Mission & Values
• About LICG
• What we do
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3. Our Genesis
A division of 10 year old JCE Mgmt Services
Started by direct acolytes of Sensei Masaaki Imai- Kaizen Guru
Were part of Masaaki Imai led Kaizen Institute Consulting Group for more than 10 years.
 Combined industry experience of over 75 years in Manufacturing , Transactional , Healthcare, Construction ,IT/ITes etc
 Expertise in TPS fundamentals , Radical Lean Transformations & Continual Business Excellence
We excel both in consulting & execution
Mentored by Taiichi Ohno’s direct disciples
Led by Ashok Puri, renowned Lean expert in the country.
Specialize in creating Lean culture & Human Performance Management
 Expertise in Financial Services, Manufacturing, Biotech & Pharma, Oil & Gas & Healthcare
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4. Vision, Mission & Values
Vision
Lead & Support Continual Excellence
Mission
To create Value & make our clients experts
Values
-People
-Client’s interest is supreme
- Continual learning
-Professionalism
-Speed
Theme
LIFE – Lean Innovations For Excellence
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5. About LICG
A company with global presence, driven by principles of Lean and helping
organizations to drive Continual Business Excellence by Defining the Business
Needs, Designing Strategy and Aligning Operations & Support functions with
Strategy.
We help transform business performance for
sustainable growth & profits, transferring
knowledge to people and making client experts.
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6. What we do
Training
Consulting
Execution
Strategy Deployment
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7. What we do
Strategy Deployment
Manufacturing
Hoshin Kanri Balanced Scorecard
Process
Healthcare
Continual Excellence
Pharmaceuticals
NPD SCM Lean Six Sigma Innovation Tools
Process Management CE Leadership Construction
IT/ITes
Certifications Financial Services
CE Practitioner CE Coach Service/Transactional
CE Champion Governments
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8. Lean Training
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9. The Training & Certification Roadmap
CE Champion
CE Coach
8-12 weeks
4-6 weeks
CE Practitioner
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10. Training & Certification – CE Practitioner
Purpose
 To train, facilitate & certify executives as Continual Excellence Practitioners
Methodology
 12 Days Training cum Workshop (Minimum 15 Participants)
 Lean Principles & Philosophy
 Lean Basic Tools
 Waste Elimination,5S, Visual Management. Standardization – 4 days
 TPM basics- KI, AM, PM,EM and over view of all pillars - 4 days
 TFM basics – JIT, VSM, KANBAN, Internal and
External logistics, single piece flow, LCA, SMED- 4 days
 2 Hour Hard Copy examination (Min 80% passing) after
each 4 days session.
Outputs
 LICG certified Continual Excellence Practitioners
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11. Training & Certification – CE Coach
Purpose
 To train, facilitate & certify executives as Continual Excellence Coach
Methodology
 12 Days Training cum Workshop (Minimum 15 Participants)
 Lean for Business Processes– Advanced Tools
 Flow Tools like Process Mapping, VOC, TAT, Systematic Layout Plan
(SLP), Value Stream Mapping. 16 losses and loss identification in VSM,
Potential Improvement Plan. Future state development.
 Pull Tools like Kanban in Office, Visual Communication.
 Mistake Proofing Tools like Standard Checklist
 3 Hour Hard Copy examination (Min 80% passing) + One completed Project
Outputs
 LICG certified Continual Excellence Coach
Pre-Requisites
 CE Practitioner
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12. Training & Certification – CE Champion
Purpose
 To train, facilitate & certify executives as Continual Excellence Champion
Methodology
 12 Days Training cum Workshop (Minimum 15 Participants)
 Continual Excellence Leadership Skills
 Train the Trainer – 10 Modules
 Leader Standard Work
 Innovation Tools
 Idea Generation Tools
 Idea Selection & Prioritization Tools
 3 Hour Hard Copy examination (Min 80% passing) + One completed Project + 2
training sessions as Trainer + Minimum 2 project facilitations
Outputs
 LICG certified Continual Excellence Champion
Pre-Requisites
 CE Coach
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13. Consulting
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14. We understand the “Mechanics” of Lean
Culture Kaikaku
Value
Value Flow Pull Perfection
Stream
Seed & Grow Philosophy Kaizen
Lean Tools, Statistical Tools, Innovation Tools Tools & Techniques
Provision / Consumption Maps, Standards, OEE
PDCA / DMAIC, Process Management
Structure
Customer Delight Thinking
Pull Flow Philosophy
MUDA, MURA & MURI Elimination
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15. Lean Excellence Journey
Phase I Phase II
Results
• Process Improvements in terms of
Equipment availability & utilization
,Lead Time, layout, Inventory, Set-up
Time, Availability, Throughput Rate,
Cost Reduction, Waste Elimination etc Challenge the
Shingo Prize
Developing systems for
Continual Excellence
Enhancing Process
Performance and creating
Systems for sustenance
Leadership
Alignment Results
• Next-mark level of Process performance
• ‘Lean’ becomes ‘way of doing business’
• Challenging ‘Shingo Excellence’ earning global recognition
2-3 years

16. Our Engagement Model
Thinking
Structure
Tools
Problem Solvers
Execute
Assess
Educate
Internalize
Initiate
 Identify Need Leader Conclave Training Pilot Areas Facilitation
Capture VOC Evolve Policy/s Evaluation Standardize TTT
Report Out Induction Certification Deployment Self Learning
Project Management

17. Flow Lean
Shingo Award
Lean Logistics
Integrating Lean company wide
Leader Standard Work
14
Supplier improvement programs
Lean Live Office Projects
Standardization
A3, Standard Work
Point Kaizen Workshops
SMED, Cell, Kanban, Point 5S
Lean Live Office training
Kaikaku Projects
Layout Change, 5S, Visual Management,
Quality Defects, Project Management, NPD
Select Projects
Assessment
Leadership Conclave
Hoshin Kanri Future State Mapping
Current State Mapping
Education & Training
Management decides to “Go Lean” Certification
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18. Benefits
Overall benefits
Benefits
Short Term Long Term
Improvement Culture
-Certified Problem Solvers -Higher Top Line / Bottom Line
-Higher customer satisfaction
-Completed projects (Min. 1 per person) -Self directed work Teams
-Cost Reduction -Continual project execution
-Productivity Improvement -People Involvement
-Reduced Defects
-Optimal Resource Utilization
-Reduced energy consumption
-Process Improvements
-Quick Wins in Pain Areas
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19. Contact us ……
Ashok Puri
Managing Director
Lean India Consulting Group
5, Kanishka Complex,
K- block Kalkaji
New Delhi 100019
Mob. +919810030260
Ph no. 011-41629387
apuri@leanindia.co.in
www.leanindia.co.in