With new lightweight developments creating challenges in vehicle assembly and driving continual changes to plant infrastructure, manufacturing OEMs are rapidly trying to learn how to cost effectively weld, rivet, form and cast lightweight vehicles on a global platform. Driven by the need to improve fuel economy and reduce carbon emissions, automotive OEMs are reducing vehicle weights by using advanced materials such as high-strength steel, aluminium and even magnesium alloys. The company-critical responsibility of making sure these global strategies are executed efficiently and cost effectively on the factory floor of course, lies with the senior professionals in charge of Manufacturing, Engineering, Body Shop, Assembly and Production Line.
For the first time, the GALM series has now created a congress specially designed for experts who are actively pioneering key technologies, deciding on joining methods and cost effectively implementing welding, bonding and riveting technologies to economically, rapidly and consistently join high strength steel, aluminium and carbon fiber composites.
ENABLING HIGH VOLUME, MULTI-MATERIAL VEHICLE MANUFACTURING
The mission of the Global Lightweight Vehicle Manufacturing Congress 2014 is to tactically support the OEM manufacturing community in the constant changing infrastructure by delivering tried and tested case studies and pioneering research on the cost effectiveness, speed and reliability of the world's leading lightweight joining technologies. Our OEM speaker faculty will address how to choose the right joining methods for each application by showing how welding, bonding and riveting technologies can be cost effectively implemented on high volume lightweight vehicle lines using state of the art applications with high strength steel, aluminum and carbon fiber composites.
Unlocking the Power of ChatGPT and AI in Testing - A Real-World Look, present...
Global Lightweight Vehicle Manufacturing Congress 2014 Manufacturing Specific Congress: Which Joining Method, For Which Material On Which Sub-Assembly
1. The First Global Automotive Lightweight Series Designed Specifically
For Manufacturing, Vehicle Engineering, Technology, Body Shop And
Assembly Professionals In Vehicle OEMs And Suppliers
LATEST MANUFACTURING CASE STUDIES INCLUDE:
May 28-29, 2014 | Detroit | Michigan | USA
Keith Flynn
Senior Manager Manufacturing Engineering
Tesla Motors
Manufacturing-Specific Speaker Faculty Includes:
M Follow us @AutomotiveInnov
www.global-lightweight-vehicle-manufacturing-2014.com
Register By Friday
March 21, 2014
SAVE
$400
• INTEGRATING LIGHTWEIGHT TECHNOLOGY: OEM strategies for introducing
lightweight material joining and forming technologies into the existing manufacturing
plant with minimal downtime to enable cost savings in high volume production
• WELDING TECHNIQUES: Assessing the costs, integrity and application of laser,
friction spot, friction stir, ultrasonic and MIG welding technologies for joining similar
and dissimilar materials
• JOINING STEEL TO ALUMINIUM: Identifying optimal joining technologies for cost
effectively overcoming the incompatibilities of aluminum and steel: welding, riveting
and adhesive bonding
• MECHANICAL JOINING: Identifying which parts of the vehicle are most conducive
to self-piercing rivets, adhesive bonding and hybrid bonding relative to material type
and costs per joint: rivet vs welding
• NON-DESTRUCTIVE TESTING & REPAIRS: Identifying optimal applications of
non-destructive testing to reduce the number of joints being tested and assessing
optimal joint, crack and dent repair techniques to improve process efficiencies
Leland Decker
Technical Fellow - BIW - Systems and
Components Engineering
Chrysler
Gregg Peterson
Senior Technology Specialist
Lotus Engineering
Theresa Lee
Senior Mass Strategist
General Motors
Pete Edwards
R&D Leader For Joining
Honda
Khaled Shahwan
Field Technical Monitor
Chrysler
Bryan Arnold
Senior Engineer
Toyota
Ken Johnson
Shop Director - General Assembly
General Motors
Examining How OEMs Are Deciding On Joining Methods And
How Welding, Bonding And Riveting
Technologies Are Being
Cost Effectively Implemented
To Economically, Rapidly And Consistently
Join High Strength Steel, Aluminum And Carbon Fiber Composites
In High Volume, Lightweight, Multi-Material Vehicle Manufacturing
Organized By: Lee Herge
Chief Operating Officer
Local Motors
OEMs CONTACT US FOR DISCOUNTS
2014 PARTNER:
2. Register By Friday
March 21, 2014
SAVE
$400
www.global-lightweight-vehicle-manufacturing-2014.com (1) 800 721 3915 info@american-business-conferences.com
With new lightweight developments creating challenges in vehicle assembly and driving
continual changes to plant infrastructure, manufacturing OEMs are rapidly trying to learn how
to cost effectively weld, rivet, form and cast lightweight vehicles on a global platform.
Driven by the need to improve fuel economy and reduce carbon emissions, automotive
OEMs are reducing vehicle weights by using advanced materials such as high-strength steel,
aluminium and even magnesium alloys. The company-critical responsibility of making
sure these global strategies are executed efficiently and cost effectively on the factory
floor of course, lies with the senior professionals in charge of Manufacturing, Engineering,
Body Shop, Assembly and Production Line.
For the first time, the GALM series has now created a congress specially designed for
experts who are actively pioneering key technologies, deciding on joining methods and cost
effectively implementing welding, bonding and riveting technologies to economically, rapidly
and consistently join high strength steel, aluminum and carbon fiber composites.
ENABLING HIGH VOLUME, MULTI-MATERIAL VEHICLE MANUFACTURING
The mission of the Global Lightweight Vehicle Manufacturing Congress 2014 is to
tactically support the OEM manufacturing community in the constant changing infrastructure
by delivering tried and tested case studies and pioneering research on the cost effectiveness,
speed and reliability of the world’s leading lightweight joining technologies. Our OEM speaker
faculty will address how to choose the right joining methods for each application by showing
how welding, bonding and riveting technologies can be cost effectively implemented on high
volume lightweight vehicle lines using state of the art applications with high strength steel,
aluminum and carbon fiber composites.
Manager
Advanced Materials Research
Honda R&D Americas
“Concept directly in line with
challenges I face everyday. Great to
hear other OEMs/Tiers speaking about
these issues”
Welding Technical Expert
Ford
“Diverse OEM viewpoints”
Lab Group Manager
For Polymer Composites
General Motors
“The content is very interesting and
the networking is also important”
INTEGRATING LIGHTWEIGHT TECHNOLOGY:
OEM strategies for introducing lightweight material joining and forming technologies
into the existing manufacturing plant with minimal downtime to enable cost savings
in high volume production
WELDING TECHNIQUES:
Assessing the costs, integrity and application of laser, friction spot, friction stir,
ultrasonic and MIG welding technologies for joining similar and dissimilar materials
JOINING STEEL TO ALUMINUM:
Identifying optimal joining technologies for cost effectively overcoming the
incompatibilities of aluminum and steel: welding, riveting and adhesive bonding
MECHANICAL JOINING:
Identifying which parts of the vehicle are most conducive to self-piercing rivets,
adhesive bonding and hybrid bonding relative to material type and costs per joint:
rivet vs welding
NON-DESTRUCTIVE TESTING & REPAIRS:
Identifying optimal applications of non-destructive testing to reduce the number of
joints being tested and assessing optimal joint, crack and dent repair techniques to
improve process efficiencies
The first in the world leading Global Automotive Lightweight Series designed specifically
for manufacturing, vehicle engineering, technology, body shop and assembly professionals,
presenters will cover the following key topics:
OEMs CONTACT US FOR DISCOUNTS
The First Global Automotive Lightweight Series Designed Specifically
For Manufacturing, Vehicle Engineering, Technology, Body Shop And
Assembly Professionals In Vehicle OEMs And Suppliers
3. Register By Friday
March 21, 2014
SAVE
$400
www.global-lightweight-vehicle-manufacturing-2014.com (1) 800 721 3915 info@american-business-conferences.com
WHAT’S UNIQUE ABOUT THIS CONGRESS?
TECHNOLOGY SELECTION & IMPLEMENTATION:
This is the first automotive conference to focus on the business case for which joining
technologies are right for integrating lightweight materials and how to apply them to
enable high volume production both regionally and globally.
LARGE SCALE FOCUS:
This brand new GALM sister event will fully encompass the manufacturing considerations
to account for when moving into large scale lightweight manufacturing to provide
delegates with intelligence on how to more effectively roll out their own lightweighting
manufacturing strategies. This isn’t just about testing and piloting – it’s about tried and
tested, commercial global scale production.
MANUFACTURING JOB TITLE SPECIFIC:
The big difference between this event and the events American Business Conferences has
hosted in the past is that it’s focused 100% on manufacturing techniques, the hottest topic
in the lighweighting field. While the Global Automotive Lightweight Materials Conference
is focused on material selection, product design, supply chain and manufacturing, the
Global Lightweight Vehicle Manufacturing Congress 2014 will focus specifically on the
overall manufacturing considerations joining technologies for lightweighting
implementation.
UNPRECEDENTEDLY DETAILED AGENDA ON MANUFACTURING:
The agenda will provide highly detailed analysis of welding, riveting and bonding best
practice case studies across each lightweight material and mixed material combinations.
REPAIRS & JOINT TESTING:
The agenda will also address one of the most important topics in manufacturing - the
standardization of joint testing and repairs for manufacturing - to identify optimal joint,
crack and dent repair techniques and improve process efficiencies.
STRATEGIC & TECHNICAL FOCUS:
The content in other joining conferences is very technical in regards to joining while we
focus on technical joining but also on the strategic implementation of lightweighting
in plants. Other conferences show how to implement – we show how to implement
technologies but also explain the business case for why each technology was chosen
so delegates attain insight into the economics as well as the application of each joining
technology. This is a unique agenda design that has never before been done.
SENIOR & TECHNICAL APPEAL:
We therefore will attract senior manufacturing personnel (Directors, VPs, Head Of) at our
conference as well as more technical people, whereas some other joining conferences
focus purely on junior technical personnel.
Technical Fellow
General Motors
“Good mix of talks and speakers and
there was more technical content
than I expected. This was a pleasant
surprise. Food, resources and media
were excellent”
Engineer - Roof Systems
Bentley Motors
“I was attracted by increasing my
knowledge of material choice as well
as discussing in depth issues such as
cost and recyclability. Good scope of
presenters”
Senior Material Engineer
Bentley Motors
“Good all around, very open
discussion with various presenters.
Broad representation of the industry.
Will come next year!”
Venue Information
The Congress will be held at:
Detroit Marriott Troy
200 W. Big Beaver Rd
Troy, Michigan 48084
Tel: 1-248-680-9797
OEMs CONTACT US FOR DISCOUNTS
4. Day 1
Wednesday May 28, 2014
8.50 Chair’s Opening Remarks
KEYNOTE: INTEGRATING LIGHTWEIGHT TECHNOLOGY
9.00 OEM Strategies For Introducing Lightweight Material
Joining And Forming Technologies Into The Existing
Manufacturing Plant With Minimal Downtime To Enable
Cost Savings In High Volume Production
• Examining the transition plan of implementing
new lightweight technology across the body shop
to establish how each part was installed within the
existing infrastructure
• Rationalizing the use of multi-materials in the
production line by assessing how they can minimize
re-tooling and disruption to existing infrastructure
• Identifying how to make key modifications in the
manufacturing line to accommodate multi-materials
without having to re-do the entire plant
• Improving production line flexibility when integrating
new joining technologies into the assembly to
minimize investment cost to existing infrastructure
• Reviewing OEM strategies for developing
manufacturing infrastructure for new vehicle models to
enable smooth implementation with minimal downtime
KenJohnson,BodyShopDirector,GeneralMotors
KatsuhikoSugiyama,DirectorOfAdvancedProduction
Engineering,Nissan(Panelist)
9.40 Question & Answer Session
JOINING DISSIMILAR MATERIALS
EVALUATING ASSEMBLY PLANS FOR JOINING OF MULTI-
MATERIAL VEHICLES TO ESTIMATE THE REQUIRED
MEASURES TO ACHIEVE EFFICIENT COST EFFECTIVE
HIGH VOLUME PRODUCTION
JOINING STEEL TO ALUMINUM
9.50 Evaluation Of Assembly Joining Concepts, With
Limited Information, Using Technical Cost Modelling In A
Multi-Material Body In White
• Assessing how the methodology is being used to
assess different manufacturing variants and the
corresponding cost impact with limited information
• Comparing a base line multi material manufacturing
approach using resistance spot welding to alternate
joining methods employed in multi-material structures
of increasing manufacturing complexity
• Using a full-sized rear wheel drive body-in-white
architecture as a case study to illustrate the technique
• Exploring which joining technique best suits which
sub-assembly station to enable successful joining
architecture for aluminum bodies
TheresaLee,SeniorMassStrategist,GeneralMotors
10.20 Question Answer Session
JOINING HOT STAMPED UHSS
10.30 Identifying Best Practices For Joining Ultra High
Strength Steels After Hot Stamping To Maintain Joint
Integrity And Structural Stiffness
• Identifying future strategies for combining aluminum
and UHSS to overcome joining and assembly
limitations and enable significant mass reduction
through manufacturing processes
• Streamlining the ideal plant architecture for
implementing joining after hot stamping UHSS
applications to simplify future integration into the
manufacturing processes
• Comparing the rational for stamping in-house versus by
suppliers to optimize operation speed and facility space
RalphWhite,SeniorEngineeringSpecialistFasteners,Chrysler
CraigCowan,President,RBW
11.00 Question Answer Session
11.10 Morning Refreshments In Exhibition Showcase Area
WELDING TECHNOLOGIES
COMPARING COSTS AND EFFICIENCIES OF THE LATEST
WELDING TECHNOLOGIES FOR JOINING SIMILAR AND
DISSIMILAR LIGHTWEIGHT MATERIALS AND IDENTIFYING
OPTIMAL APPLICATION TECHNIQUES
LASER WELDING
11.40 Showcasing Applications Of Laser Welding
Technology In Lightweight Vehicle Manufacturing:
Assessing Reliability, Efficiency And Joining Speed
• Calculating the average millimeters per second
ratio of laser welding to guarantee accuracy and
repeatability in each sub-system
• Sharing successful in-plant process speed reductions
of welds per minute to optimize site capacity and
overall cycle time
• Exploring ways in which laser welding can be used
in a composite environment to accommodate future
material changes
• Assessing how to introduce laser welding into the
production environment while meeting safety control
and reliability standards
• Exploring strategies for overcoming global laser supply
constraints and challenges to sustain supply and
repair services availability across geographic locations
12.10 Question Answer Session
RESISTANCE SPOT WELDING VS ALTERNATE JOINING
CONCEPTS
12.20 Comparing The Cost Effectiveness And Efficiency
Of Alternate Joining Concepts To Resistance Spot Welding
For Assembling Multi-Material Body in White Structures
• Exploring joining technologies and reviewing their
advantages and disadvantages relative to sub-
assembly processes and their impact on the overall
construction of multi-material body structures
• Assessing how joining technologies are being used
as part of the manufacturing selection process to
evaluate the corresponding potential cost impact
based on limited and preliminary information
• Comparing current baseline manufacturing
approaches using resistance spot welding to alternate
joining methods employed in multi-material structures
• Using a variety of body structure architectures as case
studies to illustrate potential joining methodologies
GreggPeterson,SeniorTechnicalSpecialist,Lotus
Engineering
12.50 Question Answer Session
1.00 Networking Lunch In Exhibiton Showcase Area
ROBOT MOUNTED FRICTION STIR WELDING
2.00 Exploring Robot Mounted Friction Stir Welding
Of Sealed Enclosures And Heat Exchangers To Vastly
Reduce Weight In The Sub-Frame Of The Body-In-White
• Optimizing FSW process instabilities relating to varying
mechanical properties to overcome heat sinks and
inconsistent thicknesses
• Enhancing a tolerance consistent process in metal
stampings to prevent oxygen from entering the weld
field before molding and avoid gaps and crystallization
• Assessing the most time effective emerging
application post-weld to manipulate melted plastic
re-solidification cooling time
• Sharing a production strategy for welding complex
geometries in lightweight alloys to avoid significant
vehicle line delays and downtime
2.30 Question Answer
IMPULSE MANUFACTURING: MULTI-MATERIAL JOINING
2.40 Examining How Brief And Intense Impulse Material
Movement Is Being Used To Produce Collision Welds
And Provide Tough, Intermetallic-Free Solid State
Weldments Between Dissimilar Materials
• Reviewing the new class of processes that use brief
and intense impulse to move materials at very high
speeds (in excess of 1 km/s is possible)
• Optimizing modest speeds (100-200 m/s) to allow
advanced crimp-like ‘conformal interference fits’ that
can join dissimilar metals with joints that exceed the
strength of the parent materials and without distortion
• Producing collision welds at high speeds (300-800
m/s) to provide tough and intermetallic-free solid
state weldments between dissimilar metals
GlennDaehn,FontanaProfessorOfMetallurgicalEngineering,
OhioStateUniversity
3.10 Question Answer Session
WELDING QUALITY STANDARDIZATION
3.20 Afternoon Refreshment Break in Exhibition Showcase Area
3.50 How To Dramatically Improve Welding Quality And
Standardization In Low And Medium Volumes Assembly
Plants Without Large Investments In Equipment And
Technology: Case Study
• Examining how to use company tools and high
level technical expertise to improve welding quality
without the “required investment” in equipment and
technology
• Hearing how the company implemented Welding
Quality Systems in CKD Plants across Latin
American, Africa and Middle East Regions to reduce
manufacturing launch process cost
• Hearing how the company improved welding quality
in manual operations with old equipment and
untrained personnel to dramatically reduce noise
and appearance dislikes in final quality audits from
high 60’s to +99.9% approval in final audit of welding
dislikes in a year
• Assessing how to train key personnel to meet
minimum quality specifications
AdalbertoTorrealba,QualityAndReliabilityManager,
GeneralMotors
4.20 Question Answer Session
MULTIPLE JOINING IMPLEMENTATION CAPACITY
4.30 Reviewing The Applicability Of Low Volume
Production Line Implementation Capacities To Assess
The Business Case For Supporting Multiple Joining
Techniques And Rapid Capacity Expansion
• Optimizing the plant architecture to maximize
equipment utilization and automation while supporting
multiple joining technologies and low volumes
• Showcasing equipment flexibility optimization to
allow concurrent product and production equipment
development and validation
• Reviewing strategies to support increases in capacity
with minimal additional capital investment and lead-
time
KeithFlynn,SeniorManagerManufacturingEngineering,Tesla
Motors
5.00 Question Answer Session
5.10 Chair’s Closing Remarks
5.30 - 6.30 Networking Drinks Reception In Exhibition
Showcase Area
www.global-lightweight-vehicle-manufacturing-2014.com (1) 800 721 3915 info@american-business-conferences.com
IMPLEMENTING LIGHTWEIGHT JOINING TECHNOLOGIES
Evaluating The Most Cost-Effective Joining Techniques And Technologies And How To Introduce Them Into
The Manufacturing Process To Reduce Seconds Per Joint And Cost Per Unit
5. 8.50 Chair’s Opening Remarks
MECHANICAL JOINING ADHESIVES
EVALUATING WAYS TO OPTIMIZE THE SPEED AND
FLEXIBILITY OF COLD JOINING TECHNIQUES FOR HIGH
VOLUME PRODUCTION OF MULTIPLE VEHICLES
KEYNOTE: CASE STUDY: SELF-PIRECING RIVETS
9.00 Identifying Which Parts Of The Vehicle Are Most
Conducive To Self-Piercing Rivets Relative To Material
Type And Costs Per Joint: Rivet Vs Welding
• Assessing the advantages of using self piercing rivets
in comparison with friction spot welding when joining
aluminum bodies to justify additional expenditure for
SPR equipment/machinery overall investment
• Examining rivet joint flexibility and thermal expansion
dissimilarity to optimize materials resilience in the
production process
• Reviewing quality control methods and ultrasonic
testing technologies for SPRs to improve drill accuracy
and speed in single sided blind shots
• Examining best practices for managing the rivets
inventory operating system to reduce human
movement in plants and stock maintenance delays
LelandDecker,TechnicalFellow-BIW-SystemsandComponents
Engineering,Chrysler
JamesTruskin,Body-In-WhiteDevelopmentLead,Chrysler
9.40 Question Answer Session
ADHESIVE BONDING: CARBON FIBER COMPOSITES
9.50 Overcoming Manufacturing Challenges Of Thermal
Expansion And Delayed Takt Time To Enable High
Volume Use Of Adhesive Bonding On Carbon Fiber
Composites
• Assessing how adhesive bonding fares when faced
with thermal fluctuation through the manufacturing
process to overcome thermal expansion challenges
• Processing bonded sub-assemblies and assemblies
through the entire manufacturing process to mitigate
the downstream effect
• Discussing how to attach fasteners to carbon fiber
bodies to enable OEMs to take advantage of the weight
reduction potential of composites
• Evaluating future adhesive manufacturing
performance and capabilities to minimize the costly
use of self-pierced riveting
• Assessingbondingtechniques,currentlyusedforother
components,thatareapplicabletocarbonfiber:examining
bondthickness,bondgap,bondwidth,bondtype
LeeHerge,ChiefOperatingOfficer,LocalMotors
10.20 Question Answer Session
10.30 Morning Refreshments In Exhibition Showcase Area
HYBRID BONDING
11.00 Preparing The Plant For Hybrid Bonding
Applications To Strategically Assess Future
Architectures For High Volume Production
• Addressing material combination manufacturability
to allow rapid implementation when handling bonded
parts including:
• Aluminum to carbon fiber
• Carbon fiber to steel
• Aluminum to steel
• Exploring advanced heat rates to resolve thermal
issues at elevated temperatures between dissimilar
materials during hybrid bonding
• Matching the right viscosity to its required cure time to
have a perfect bond between the fibers and the resin
• Exploring adhesive, coating and finishing
manufacturing solutions to avoid galvanic corrosion
BryanArnold,SeniorEngineer,Toyota(Panelist)
11.30 Question Answer Session
NON-DESTRUCTIVE TESTING REPAIRS
IDENTIFYING OPTIMAL APPLICATIONS OF NON-
DESTRUCTUVE TESTING TO REDUCE THE NUMBER OF
JOINTS BEING TESTED AND ASSESSING OPTIMAL JOINT,
CRACK AND DENT REPAIR TECHNIQUES TO IMPROVE
PROCESS EFFICIENCIES
TESTING OF JOINTS
11.40 Exploring The Applicability Of Non-Destructive
Testing To Assess The Strength And Structural Integrity
Of The Joint Without Destroying Components
• Comparing the cost-benefits of high resolution
technology with simplified physical testing processes
to enable high quality testing with minimal costly
physical practices:
• Spot Welds
• Laser Welds
• SPR
• Ultrasonic Testing: Evaluating state of the art in
ultrasonic testing as a means to attain the physical
characteristics of the joint and reduce the number of
joints being tested
• Utilizing quality 2-D imaging technology to confirm the
integrity of weld nuggets
• Evaluating SPR mechanical characteristics through
ultrasonic testing to assess physical joints without
damaging actual parts
LelandDecker,TechnicalFellow-BIW-SystemsandComponents
Engineering,Chrysler
12.10 Question Answer Session
12.20 Lunch In Exhibition Showcase Area
REPAIR PROCEDURES
1.20 Identifying Quick, Cost Effective Techniques Being
Used To Repair Cracks, Joints And Dents In Aluminum
And Carbon Fiber Composites
• Discovering ways to repair cracks, joints, rivet pops,
dents and punctures in lightweight materials in-house
to improve process efficiency
• Exploring dealership and in-house repair methods to
find which way is most competent to specific operation
capacities
• Divulging preliminary issues OEMs experienced when
repairing aluminum to maintain current standards of
repair procedures and deliver high volume cycle time
requirements
• Highlighting solutions to provide better finished
appearance to damages on the panel surfaces to
assure paint shop process quality
GreggPeterson,SeniorTechnicalSpecialist,LotusEngineering
1.50 Question Answer Session
STANDARDIZATION
2.00 Exploring Opportunities For Standardizing Testing
And Repairs Across The Industry To Capitalize On The
Efficiencies Afforded By Uniformity
• Pushing forward testing database standardization of
joining methods to drive industry efficiencies
• Evaluating ways to train technicians globally and
regionally on standardized joining technologies to
overcome the skills shortage
• Assessing the impact of manufacturing developments
on suppliers to unify global suppliers operations and
avoid disrupted or reduced supply
• Sharing successful testing standard practices and
other non-proprietary methods to reduce the cycle
time and the number of joints needs testing
• Forecasting future repairs procedures outside OEMs
for lightweight cars to sustain an affordable warranty
and estimate steps required for:
• Downstream customers
• Dealerships and other external shops
StephenLogan,SeniorEngineeringSpecialist,LightweightVehicle,
Chrysler
2.30 Question Answer Session
SCRAP MANAGEMENT ENERGY EFFICIENCY
EXAMINING HOW TO COST EFFECTIVELY RECYCLE
CARBON FIBERS IN LIGHTWEIGHT VEHICLE
MANUFACTURING AND HOW TO CONSERVE ENERGY
DURING MANUFACTURING TO REDUCE COSTS
CARBON FIBER RECYCLING
2.40 Evaluating High Speed Separation Processes To
Optimize Scrap Management and Enable The Recycling
Of Carbon Fibers
• Exploring advanced repair and re-use methods for
small and large damaged carbon fiber reinforced parts
to drive process sustainability
• Evaluating OEM strategies for the recycling of carbon
fiber and cost to future implementation to meet total
life cycle and recycling requirements
3.10 Question Answer Session
3.20 Afternoon Refreshments In Exhibition Showcase Area
ENERGY EFFICIENCY: ASSEMBLY
3.50 Comparing The Energy Consumption Of Joining
Techniques To Predict Life Cycle Energy Costs And Aid
Selection
• Comparing the energy consumption of different joining
technologies to predict which uses least while enabling
high speed joints:
• Spot welding
• SPR
• Laser Welding
• Friction Welding
• Examining best practices for monitoring the costs of
electricity, water and compressed air to identify money
saving opportunities within the plant
• Assessing how to conserve energy when maintaining
temperatures through water cooling in welding and
pressing machines
• Measuring the extent to which eliminating the paint
shop through using colored carbon fiber reduces
energy consumption to assess the cost effectiveness of
the approach
PeteEdwards,RDLeaderForJoining,Honda(panelist)
4.20 Question Answer Session
CAD MODELING FOR FACTORY DESIGN
HOW OEMS ARE USING SIMULATION AND COMPUTER
MODELING TO OPTIMIZE THE IMPLEMENTATION OF
LIGHTWEIGHT MATERIAL TECHNOLOGIES
SIMULATION COMPUTER MODELING
4.30 Examining How Simulation And Computer Modeling
Is Assisting The Planning Of New Infrastructure To Enable
The Implementation Of Lightweight Materials In Vehicle
Manufacturing
• Examining how to connect simulation modeling to new
modularized plants and smart factory platforms
• Evaluating the effectiveness of simulation computer
modeling technologies in assisting structural changes
to the existing plant
• Exploring laser measurements simulation capabilities
for joining to identify deficiencies as clamps and robot
errors
• Assessing equipment capabilities to create better
simulation tools optimizing the output
KhaledShahwan,GlobalAdvancedCompositesLightweight
MaterialsConceptsIntegration,Chrysler
5.00 Question Answer Session
5.10 Chair’s Closing Remarks
5.20 Chair’s Closing Remarks And End Of Conference
Day 2
Thursday May 29, 2014
www.global-lightweight-vehicle-manufacturing-2014.com (1) 800 721 3915 info@american-business-conferences.com
MECHANICAL JOINING, NON-DESTRUCTIVE TESTING REPAIRS
Techniques For Applying Spr, Adhesive Bonding And Hybrid Bonding On Multi-Materials, Exploring The Applicability
Of Non-Destructive Joint Testing And Repairs And Examining Energy Efficiencies Of Joining Technologies
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*If you are claiming the early booking discount this may
not be used in conjunction with other discounts advertised
elsewhere. All discount codes and offers must be claimed at
the time of registration.
American Business Conferences reserves the right to alter
or cancel the speakers or program.
American Business Conferences reserve the right to refuse
admission.
We would like to keep you informed of other American
Business Conferences products and services. This will be
carried out in accordance with the Data Protection Act.
Please write to the Head of Marketing, American Business
Conferences at the address below if you specifically do not
want to receive this information.
American Business Conferences. City Center One. 800
Town Country Blvd. Suite 300. Houston. Texas. 77024
American Business Conferences will not accept liability for
any individual transport delays and in such circumstances
the normal cancellation restrictions apply.
American Business Conferences is a Division of London
Business Conferences Limited, Registered in England No.
5090859 EIN. no: 98-0514924