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KELLY HEFELFINGER
10 Country Hills, Newark, DE 19711 (relocating to Seattle area 4/25/15)
(850) 508-6606 ● khefelfinger3@gmail.com
www.linkedin.com/in/KellyHefelfinger
Mechanical Engineer
Design ●Testing ● Manufacturing
Enthusiastic and conscientious Mechanical Engineer skilled in product testing, innovative design, and lean
manufacturing. TechnicalLeader whocollaborates across interdisciplinary teams to meet project goals
and drive team success. Applies a solution-oriented approach to testing and design, developing products
and components that optimize efficiency. Well-versedin conductingmechanical testing to validate parts,
applying engineering principles to analyze root cause failures. Effectivecommunicator,whonetworks
with key stakeholders to build support forprojects.
AREAS OF EXPERTISE
Product Design ● Project Management ● New Product Development ● Test Methodology Development
Lean Manufacturing ● Manufacturing Process Improvement ● Root-cause Analysis ● Data Collection
Statistical Analysis ● Mechanical Analysis ● Electrical Design ● Research ● Problem Solving
Communication ● Fault Detection ● Report Writing ● Presentations ● Vendor Relations ● Fabrication
PROFESSIONAL EXPERIENCE
WL Goreand Associates,Landenberg, PA
New ProductDevelopmentEngineer,7/2012-3/2015
 Drove product development by designing product test methods to analyze electrical, mechanical,
environmental, and combined stresses on new product performance.
 Used project management tools to define project scope and conduct multiple projects
simultaneously.
 Served as technical lead on research, testing, and studies, collaborating across an interdisciplinary
team to deliver on project goals.
Key Accomplishments:
 Ran a successful design of experiment (DOE) for a high value product, applying statistical analysis
and hands-on testing.
 Contributed as technical leader for a thermal performance study of Gore insulation and NBAs.
 Served as the Plant Instron Leader, developing custom test methods to run mechanical studies in
compliance with American Society for testing and Materials (ASTM) standards.
 Improved data accuracy by identifying a fixture that was giving incorrect data for quality testing.
 Developed and build a test setup to measure thermal expansion of insulation structures and
researched effects of electrical stress on products.
SlingshotProductDevelopmentGroup,Lawrenceville,GA
New ProductDevelopmentEngineering Co-op,1/2010-8/2010
 Multi-tasked across medical and start-up divisions to guide projects through the design funnel from
idea conception and prototyping to performance testing and manufacturing handoff.
 Met with private investors and companies to identify client needs that informed prototype
development.
Key Accomplishments:
 Supported a key water generation project by conducting proof of concept and environmental testing.
 Ensured timely development by using rapid prototyping techniques to hand-build prototypes in a
shop environment.
Kelly Hefelfinger,Page 2
ToyotaMotorsManufacturingIndiana,Princeton,IN
BodyWeldProcessEngineeringCo-op,1/2010-8/2010
 Contributed to the process engineering team for the body weld production line of the Toyota Sienna.
 Leveraged process improvement techniques and knowledge of the Toyota Production System to
meet goals.
Key Accomplishments:
 Improved safety by designing and building a new part hoist.
 Decreased variability during assembly by implementing new design elements.
 Optimized efficiency by working with manufacturing teams to implement improved processes.
EDUCATION
Bachelor of Science, Mechanical Engineering, Georgia Institute of Technology, 2012
UndergraduateResearch inDevelopmentEngineering:
 Collaborated to prototypea handheld device that uses light intensity to measure blood platelet clots
in synthetic arteries withthe goal of customizing Plavixprescriptions and categorizing clotting risk.
 Recognized as the number one design in the Capstone Design Expo (Fall 2011)
 Leveraged knowledge of fluid mechanics, laser optics, machine design, medical regulations, electrical
engineering, industrial design, and microcontroller coding.
CERTIFICATIONS
Fundamentals of Engineering Exam – Mechanical, National Council of Examiners for Engineering and
Surveying, License 14-124-21
TECHNICAL SKILLS
 Software:Solidworks,Autodesk Inventor, AutoCAD, Mat Lab, JMP, ImageJ, Bluehill3, C+, and
MicrosoftOffice
 TestingandAnalytics:SEM, confocalmicroscope,laser microscope, surface topology analysis,
Instron, abrasion testing, peel testing, and image analysis.
 FabricationandMachining:3-Dprinter, laser cutter, media blasting, benchtop tools, hand tools,
drill press, tapping, bandsaws, endmill, lathe, basic welding, hand tools, fiber glassing

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  • 1. KELLY HEFELFINGER 10 Country Hills, Newark, DE 19711 (relocating to Seattle area 4/25/15) (850) 508-6606 ● khefelfinger3@gmail.com www.linkedin.com/in/KellyHefelfinger Mechanical Engineer Design ●Testing ● Manufacturing Enthusiastic and conscientious Mechanical Engineer skilled in product testing, innovative design, and lean manufacturing. TechnicalLeader whocollaborates across interdisciplinary teams to meet project goals and drive team success. Applies a solution-oriented approach to testing and design, developing products and components that optimize efficiency. Well-versedin conductingmechanical testing to validate parts, applying engineering principles to analyze root cause failures. Effectivecommunicator,whonetworks with key stakeholders to build support forprojects. AREAS OF EXPERTISE Product Design ● Project Management ● New Product Development ● Test Methodology Development Lean Manufacturing ● Manufacturing Process Improvement ● Root-cause Analysis ● Data Collection Statistical Analysis ● Mechanical Analysis ● Electrical Design ● Research ● Problem Solving Communication ● Fault Detection ● Report Writing ● Presentations ● Vendor Relations ● Fabrication PROFESSIONAL EXPERIENCE WL Goreand Associates,Landenberg, PA New ProductDevelopmentEngineer,7/2012-3/2015  Drove product development by designing product test methods to analyze electrical, mechanical, environmental, and combined stresses on new product performance.  Used project management tools to define project scope and conduct multiple projects simultaneously.  Served as technical lead on research, testing, and studies, collaborating across an interdisciplinary team to deliver on project goals. Key Accomplishments:  Ran a successful design of experiment (DOE) for a high value product, applying statistical analysis and hands-on testing.  Contributed as technical leader for a thermal performance study of Gore insulation and NBAs.  Served as the Plant Instron Leader, developing custom test methods to run mechanical studies in compliance with American Society for testing and Materials (ASTM) standards.  Improved data accuracy by identifying a fixture that was giving incorrect data for quality testing.  Developed and build a test setup to measure thermal expansion of insulation structures and researched effects of electrical stress on products. SlingshotProductDevelopmentGroup,Lawrenceville,GA New ProductDevelopmentEngineering Co-op,1/2010-8/2010  Multi-tasked across medical and start-up divisions to guide projects through the design funnel from idea conception and prototyping to performance testing and manufacturing handoff.  Met with private investors and companies to identify client needs that informed prototype development. Key Accomplishments:  Supported a key water generation project by conducting proof of concept and environmental testing.  Ensured timely development by using rapid prototyping techniques to hand-build prototypes in a shop environment.
  • 2. Kelly Hefelfinger,Page 2 ToyotaMotorsManufacturingIndiana,Princeton,IN BodyWeldProcessEngineeringCo-op,1/2010-8/2010  Contributed to the process engineering team for the body weld production line of the Toyota Sienna.  Leveraged process improvement techniques and knowledge of the Toyota Production System to meet goals. Key Accomplishments:  Improved safety by designing and building a new part hoist.  Decreased variability during assembly by implementing new design elements.  Optimized efficiency by working with manufacturing teams to implement improved processes. EDUCATION Bachelor of Science, Mechanical Engineering, Georgia Institute of Technology, 2012 UndergraduateResearch inDevelopmentEngineering:  Collaborated to prototypea handheld device that uses light intensity to measure blood platelet clots in synthetic arteries withthe goal of customizing Plavixprescriptions and categorizing clotting risk.  Recognized as the number one design in the Capstone Design Expo (Fall 2011)  Leveraged knowledge of fluid mechanics, laser optics, machine design, medical regulations, electrical engineering, industrial design, and microcontroller coding. CERTIFICATIONS Fundamentals of Engineering Exam – Mechanical, National Council of Examiners for Engineering and Surveying, License 14-124-21 TECHNICAL SKILLS  Software:Solidworks,Autodesk Inventor, AutoCAD, Mat Lab, JMP, ImageJ, Bluehill3, C+, and MicrosoftOffice  TestingandAnalytics:SEM, confocalmicroscope,laser microscope, surface topology analysis, Instron, abrasion testing, peel testing, and image analysis.  FabricationandMachining:3-Dprinter, laser cutter, media blasting, benchtop tools, hand tools, drill press, tapping, bandsaws, endmill, lathe, basic welding, hand tools, fiber glassing