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Texas Manufacturing Skills Gap
A presentation to the Texas Economic Development Council
TIP Strategies | Tom Stellman, president & CEO | February 28, 2013
Agenda
• About TIP
• Relevant trends
• Manufacturing trends
• Skills gap in the spotlight
• Responses
Based in Austin, Texas
Helping clients with economic & workforce
         development analytics & strategy




                                         3
Our experience
 We have 17 years of experience in over 100
communities, across 29 states & 4 countries
Geography of Jobs
Total unemployed in the US
 TOTAL UNEMPLOYED, 16 YEARS AND OVER                                                      Nov 2012
 in Millions, Seasonally Adjusted                                                      (preliminary)

16
                                                                    12.08
14                                                                million
                                                                unemployed
12

10

8

6

4

2

0
 1950      1960       1970      1980      1990                      2000                      2010

                                       Source: U.S. Bureau of Labor Statistics (Current Population Survey).
Educational attainment of the labor force
age 25 years and over

          Share that
          has earned
          at least a
          bachelor’s
          degree                                                      Share that
                                                                       does not
                                                                         have a
                                                                         4-year
                                                                        degree

 Source: US Bureau of Labor Statistics (Current Population Survey).
10.0%                                                                             5.0%
Peak unemployment                                                        Peak unemployment
rate for the share of                                                    rate for the share of
the labor force over                                                     the labor force over
25 without a four-                                                       25 that has earned
year degree                                                              at least a bachelor’s
                                                                         degree
Source: US Bureau of Labor Statistics (Current Population Survey). Unemployment for those without a 4-year degree peaked in Oct 2009;
unemployment for those with a 4-year degree peaked in Sept 2009.
The tightening labor market
GROWTH OF THE WORKING AGE POPULATION
Projected net annual change for the US population age 18-64
 2,250,000
                             projections 
2,000,000

 1,750,000

 1,500,000

 1,250,000

 1,000,000

   750,000

  500,000

  250,000

         0
             2005     2010       2015        2020            2025            2030            2035            2040
                                         Sources: US Census Bureau, estimated (2005-2011); projected (2012-2040) .
The view for Texas
GROWTH OF THE WORKING AGE POPULATION
Projected net annual change for the TEXAS population age 18-64
600,000
                        projections 

500,000


400,000


300,000


200,000


100,000


       0
           2005     2010       2015        2020             2025            2030            2035            2040
                                        Sources: US Census Bureau, estimated (2005-2010); projected (2011-2040) .
Manufacturing trends
Since 1970,
total US employment
in manufacturing
has fallen by 7 million
INDUSTRY SHARE OF TOTAL US GDP, 1970-2010
30%
                                                  This chart provides greater context for employment
                                                                changes by comparing
25%                                                        the share of all jobs in the US
        Manufacturing
                                                                                                          Financial
                                                                                                           activities
20%
                                                                                                  Trade, transport
                                                                                                         & utilities
15%
                                                                                                        Government


10%                                                                                                        Health
                                                                                                          services
        Prof. & business
        services
5%
                                                                                                         Leisure &
                                                                                                         hospitality
0%
      1970         1975           1980            1985     1990      1995       2000      2005         2010
       SOURCE: U.S. Bureau of Economic Analysis
US manufacturing trends | Productivity
      increases have yielded steady output with fewer and fewer jobs

            Jobs (in millions)                          Shipments (in $ trillions)*                 Value of Shipments per Worker*
                                                                                                 $550,000
20                                                $6
                                                                                                 $500,000
18
                                                  $5                                             $450,000
16                                                                                               $400,000
14                                                $4                                             $350,000
12                                                                                               $300,000
10                                                $3                                             $250,000
 8                                                                                               $200,000
                                                  $2
 6                                                                                               $150,000
 4                                                $1                                             $100,000
 2                                                                                                $50,000
 0                                                $0                                                   $0
     1977                               2011           1977                               2011            1977                   2011

SOURCE: U.S. Census Bureau, Economic Census and Annual Survey of Manufactures (various years)
*inflation-adjusted (2011 dollars)
Total manufacturing jobs (in millions)
                                  US                                   Texas
                                                                               ~900k
                                                             ~12.5 m




Source: EMSI Complete Employment – 2012.4; TIP Strategies.
Two different views
                                         Manufacturing                                                                  Manufacturing
                                 As a share of total employment                                                   Employment relative to 2002

                                                            Texas         US                                                         Texas       US
                                 12.0%                                                                           1.2
As a share of total employment




                                 10.0% 9.6%                                                                      1.1

                                 8.0%                                                        7.0%                1.0




                                                                                                    2002 = 1.0
                                           8.1%                                                                                                              0.92
                                 6.0%                                                                            0.9
                                                                                         6.0%
                                                                                                                                                             0.80
                                 4.0%                                                                            0.8

                                 2.0%                                                                            0.7

                                 0.0%                                                                            0.6   2002


                                                                                                                              2004


                                                                                                                                       2006


                                                                                                                                              2008


                                                                                                                                                      2010


                                                                                                                                                             2012
                                                                        2008

                                                                                  2010
                                           2002

                                                     2004

                                                               2006




                                                                                             2012




                                 Source: EMSI Complete Employment – 2012.4; TIP Strategies
Skills gap?
In the spotlight
«   As many as
    600,000 jobs
    are going
    unfilled … at the
    same time the national
    education curriculum is
    not producing workers
    with the basic skills
    manufacturers need.
                        »     A survey of 1,123 manufacturing executives conducted by
                                Deloitte and The Manufacturing Institute, October 2011.
52 percent of US companies
struggled to fill key jobs in 2011
                     According to ManpowerGroup's 2011 Talent Shortage Survey,
                         the highest percentage in the six-year history of the survey
Top 10
Hard-to-Fill Jobs:
•   Skilled trades
•   Engineers
•   IT staff
•   Sales representatives
•   Accounting & finance staff
•   Drivers
•   Mechanics
•   Nurses
•   Machinist/machine operators
•   Teachers
Recruiting challenges | 2011 SHRM Poll
              % of respondents having a difficult time recruiting for specific job openings
                                                           0%              20%              40%              60%              80%

                                         High-Tech                                                                          71%
                                  Manufacturing                                                                          68%
                        Professional services                                                                     59%
                                              Overall                                                       52%
     Construction, mining, oil and gas                                                                     51%
                                               Health                                                     50%
                                              Finance                                                    49%
             State and local government                                                    33%
                         Federal government                                               31%


Source: Society for Human Resource Manager. 2011 SHRM Poll: The Ongoing Impact of the Recession – Recruiting and Skill Gaps. Survey of 2,286
randomly selected SHRM members in eight industry sectors. Recruiting challenge questions asked only of respondents whose organizations were
currently hiring full-time staff. Figures represent share of respondents expressing an opinion; “don’t know” responses were excluded.
Hard-to-fill occupations | All industries
                                                                                         0%            20%             40%            60%             80%           100%

                                                                     Engineers                                                                                    88%
                                                  High-skilled medical…                                                                                         86%
                                                High-skilled technical…                                                                                        85%
                                                                      Scientists                                                                              83%
                                         Managers and executives                                                                                          78%
                                                Sales representatives                                                                                72%
         Skilled trades (e.g., electricians, carpenters                                                                                           68%
                   Accounting and finance professionals                                                                                54%
                                                Production operators                                                                  52%
                                                         HR professionals                                                          49%
                                                                          Drivers                                        36%
                          Customer service representatives                                                              34%
                                                           Hourly laborers                                          29%
                                                                                                                                           2011 SHRM Poll
                                    Administrative support staff                                                24%
Source: Society for Human Resource Managers. 2011 SHRM Poll: The Ongoing Impact of the Recession – Recruiting and Skill Gaps.
Note: N=104-610. Chart represents the job categories in which survey participants found recruiting "Somewhat difficult" and “Very difficult.” "Not applicable" responses were
excluded from this analysis. Only respondents whose organizations were having a difficult time recruiting for certain types of jobs were asked this question.                   23
Hard-to-fill occupations | Manufacturing
                                                                                         0%            20%             40%            60%             80%           100%

                                                High-skilled technical…                                                                                            89%
                                                                     Engineers                                                                                    88%
         Skilled trades (e.g., electricians, carpenters                                                                                                       83%
                                         Managers and executives                                                                                            80%
                                                Sales representatives                                                                                  74%
                                                                      Scientists                                                                     72%
                                                         HR professionals                                                                      64%
                                                Production operators                                                                     56%
                   Accounting and finance professionals                                                                             50%
                                                           Hourly laborers                                                  39%
                                                                          Drivers                                          38%
                          Customer service representatives                                                         28%
                                                                                                                                           2011 SHRM Poll
                                    Administrative support staff                                          17%
Source: Society for Human Resource Managers. 2011 SHRM Poll: The Ongoing Impact of the Recession – Recruiting and Skill Gaps.
Note: N=104-610. Chart represents the job categories in which survey participants found recruiting "Somewhat difficult" and “Very difficult.” "Not applicable" responses were
excluded from this analysis. Only respondents whose organizations were having a difficult time recruiting for certain types of jobs were asked this question.                   24
DEMOGRAPHICS                       WAGES
                   SCREENING




   POLICIES          Skills            AUTOMATION


                     gap?
                                           CULTURE

EDUCATION                      IMAGE
               TRAINING
1 in 5 workers is 55 years or older
             Age distribution of                                        Age distribution of
             US mfg. workforce                                         Texas mfg. workforce

            65+ Years              3.8%                                 65+ Years    4.6%

         55-64 Years                           18.7%                  55-64 Years           17.5%

         45-54 Years                                    30.1%         45-54 Years               28.6%

         35-44 Years                               23.6%              35-44 Years             23.9%

         25-34 Years                          17.4%                   25-34 Years           18.5%

Less than 24 years                   6.3%                       Less than 24 years   6.8%

 Source: EMSI Complete Employment – 2012.4; TIP Strategies
Today’s manufacturing is
less likely to look like this ….
And more likely to look like this …
Skills gap … or wage gap?
US MANUFACTURING EMPLOYMENT TRENDS, 1940 to 2012
Production and nonsupervisory employees (left) and inflation-adjusted ave. hourly earnings (right)

                                          20,000                                                                                                            $25.00




                                                                                                                                                                     Average hourly earnings of production and
                                                                                                                                                                      non supervisory employees (2012 dollars)
Number of production and nonsupervisory




                                          16,000                                                                                                            $20.00
       employees (in thousands)




                                          12,000                                                                                                            $15.00


                                           8,000                                                                                                            $10.00


                                           4,000                                                                                                            $5.00


                                              0                                                                                                             $0.00
                                                                        1955




                                                                                                                                1995
                                                   1940

                                                          1945

                                                                 1950



                                                                               1960

                                                                                      1965

                                                                                             1970

                                                                                                    1975

                                                                                                           1980

                                                                                                                  1985

                                                                                                                         1990



                                                                                                                                       2000

                                                                                                                                              2005

                                                                                                                                                     2010
Source: US Bureau of Labor Statistics, Current Employment Statistics
Deep thoughts this week:

                               1. There is no skills gap.
                               2. Who will operate a highly
                                  sophisticated machine for
                                  $10 an hour?
                               3. Not a lot of people
                               4. As a result, there is going
                                  to be a skills gap.



By Adam Davidson
Published: November 20, 2012
Failure to pass HR screening
 Table 4. Positivity Rates By Testing Reason - Urine Drug Tests
 For General US Workforce. Based on >4.8 million tests from January to December 2011

TESTING REASON                                              2007                    2008                     2009                     2010                     2011

Follow-Up                                                  7.7%                     7.6%                     7.5%                     6.5%                    6.6%
For Cause                                                19.2%                    22.0%                    26.8%                   26.9%                    26.8%
Periodic                                                   1.4%                     1.4%                     1.5%                     1.3%                    1.3%
Post-Accident                                              5.8%                     5.6%                     5.3%                     5.3%                    5.3%
Pre-Employment                                             3.9%                     3.6%                     3.4%                    3.6%                     3.5%
Random                                                     5.7%                     5.3%                     5.4%                     5.3%                    5.2%
Returned to Duty                                           5.6%                     5.3%                     4.6%                     5.2%                    5.2%

Source: The Drug Testing Index © 2012 Quest Diagnostics Incorporated. All rights reserved. The Quest Diagnostics Drug Testing Index is published as a public
service for government, media and industry and has been considered a benchmark for national trends since its inception in 1988. It examines positivity rates - the
proportion of positive results for each drug to all such drug tests performed - among three major testing populations: federally mandated, safety-sensitive workers;
the general workforce; and the combined US workforce.
The Geography of Drug Tests?
Overall Positivity by 3-Digit ZIP Code
Urine Drug Tests | January to December 2011
Disruptions | Shale plays
Top 35 Occupations: Total impacts (direct, indirect and induced) 2011
  Occupations impacted in 14 producing Eagle Ford Shale counties:

         SOC                                                                                                                                                 Share
         Code           Occupations impacted                                                                                               Number           of total
                         Total 14-county impact                                                                                               38,000        100.0%
    1    53-3032 Truck drivers, heavy and tractor-trailer                                                                                      1,864           4.9%
    2    47-2031 Carpenters                                                                                                                    1,192           3.1%
    3    47-2061 Construction laborers                                                                                                         1,127           3.0%
    4    47-2073 Operating engineers and other construction equipment operators                                                                1,036           2.7%
    5    43-9061 Office clerks, general                                                                                                           969          2.5%
    6    47-1011 First-line supervisors/mgrs of construction trades and extraction workers                                                        914          2.4%
    7    41-2031 Retail salespersons                                                                                                              811          2.1%
    8    43-3031 Bookkeeping, accounting, and auditing clerks                                                                                     748          2.0%
    9    11-1021 General and operations managers                                                                                                  712          1.9%
   10    53-7062 Laborers and freight, stock, and material movers, hand                                                                           705          1.9%
   11    41-2011 Cashiers, except gaming                                                                                                          689          1.8%
   12

   13
             Labor force impact | Eagle Ford Shale
         53-7032 Excavating and loading machine and dragline operators
         49-9042 Maintenance and repair workers, general
                                                                                                                                                  685
                                                                                                                                                  596
                                                                                                                                                               1.8%
                                                                                                                                                               1.6%
    14 43-6014 Secretaries, except legal, medical, and executive                                                                                      575          1.5%
Source: Workforce Analysis for the Eagle Ford Shale, October 2012, prepared by Center for Community and Business Research at the University of Texas at San Antonio’s
Institute for Economic Development. Counties included in analysis: Atascosa, Bee, DeWitt, Dimmit, Frio, Gonzales, Karnes, La Salle, Live Oak, Maverick, McMullen, Webb,
    15 43-6011 Executive secretaries and administrative assistants
Wilson, and Zavala.                                                                                                                                   564          1.5%
Responses
«   [I]nitiatives in
    manufacturing, energy, infrastructure, hou
    sing all these things will help entrepreneurs
    and small business owners expand and
    create new jobs. But
    none of it will matter unless we also
                                »
    equip our citizens with the skills and
    training to fill those jobs.
                                                President Obama
                                           2013 State of the Union
• Manufacturing Innovation Institute
                     Network. One-time $1 billion investment to
                     create a national network of 15 mfg.
                     innovation institutes.

                   • Community College to Career Fund.
                     $8 billion to forge new partnerships between
                     community colleges and businesses to train
                     2 million workers. Supports “pay for
                     performance” strategies.

                   • Manufacturing Technology Acceleration
                     Centers. $25 million to launch industry-
                     specific centers that can serve as a
                     coordination point within key supply chains.

Investing in Manufacturing proposals
        2013 State of the Union Address
                                                Source: http://www.whitehouse.gov/
Statewide business coalition. “Pushing
              bills that would loosen high school
              graduation requirements and foster better
              career and technical training” (AAS – 2/16/2013)

              SB3, carried by Ed. Committee Chairman
              Dan Patrick, R-Houston would:

              • Create single HS diploma (currently 3
                graduation plans – minimum,
                recommended, and distinguished)

              • Relax 4x4 standards (e.g., substitute
                diesel mechanics for required science)

              • Increase CTE

83rd Texas Legislature
       Statewide
TAM priorities for 2013 session:
                   • Energy affordability and reliability

                   • Critical infrastructure, esp. water

                   • Taxation on capital intensive businesses

                   • Preserving tort reforms

                   • Efficient permitting process

                   • Education system flexibility
                   • Incentivizing R&D activity

                   • Business attraction and retention.


Texas Association of Manufacturers
             Statewide
• Industry-driven (initiated by Toyota)
• Focused (single, high-impact industry)
• Scalable (grew from quickly from
  single state – KY– to multiple states)
• Private-sector engagement
  (members were required to bring
  partner to the table with them)
• Outcomes-based (program has
  common set of standards to assess
  student success; part of NSF’s
  Advanced Technological Education
  Centers program)


Automotive Mfg. Technical Education Collaborative (AMTEC )
                        Multiple states | www.autoworkforce.org
• Skills-focused (goal to create pipeline of
  workers for automotive and advanced mfg.
  employers with skills in automated control
  systems, robotics, and mechatronics and
  other industry needs)
• Multiple industry partners (members
  include range of automakers and suppliers)
• Outreach model (begins in secondary
  system to attract, enroll, and graduate a
  diverse population of students )
• One of 39 regional Advanced Technological
  Education (ATE) Centers under the
  National Science Foundation’s ATE Program.


                   Consortium for Alabama Regional
                 Center for Automotive Mfg. (CARCAM)
                                 Alabama | www.carcam.org
Advanced Technological Education (ATE) Centers In Texas


                                                             CONVERGENCE
                                                          TECHNOLOGY CENTER
                                                           Collin College | Frisco



                                                       NATL. CENTER FOR OPTICS
          CENTER FOR THE                              AND PHOTONICS EDUCATION
    ADVANCEMENT OF PROCESS                             Univ. of Central Florida | Waco
            TECHNOLOGY
   College of the Mainland |Texas City


                                              NATL. GEOSPATIAL TECHNOLOGY
                                                 CENTER OF EXCELLENCE
                                                Del Mar College | Corpus Christi
Based on http://atecenters.org/centers-map/
• Industry-initiated (group of 5 advanced
                      manufacturing companies)
                    • Scalable (expanded to include > 15 cos.)
                    • Targeted at specific occupational
                      shortage (CNC machinists)
                    • Tailored curriculum (Tarrant County College
                      used existing funds to purchase equipment
                      needed to simulate desired work
                      environment)
                    • Multiple funding approaches (College
                      equipment, state and federal grants, private
                      sector donations of time and expertise)
                    • Outreach (“Gotta Make It” video available to
                      local students on DVD and via YouTube)


Advanced Manufacturing/ CNC Consortium
              Fort Worth area
Industry-driven partnership. Includes cities (San
Antonio, New Braunfels, and Seguin), The Alamo
Colleges, school districts, chambers of commerce,
Port of San Antonio, Workforce Solutions Alamo and
local employers. Designed to create bridge between
K-12 and post-secondary systems.

Focused on building pipeline. Graduates of
2-year program earn 31-34 college semester hours at
no personal cost and receive a Level I Certificate of
Completion through the Alamo Colleges along with
high school diploma.

Offered via four academies:
• Aerospace
• Information Technology & Security
• Advanced Technology & Manufacturing
• Health Professions

                                Alamo Area Academies
                          San Antonio area | www.alamo.edu/academies
Critical labor shortages. Initiative is
designed to address critical shortages in the
manufacturing and energy industries.
Industry-driven. Fox Tank Company in Kerr
County partnered with Alamo Colleges to
custom-train 135 new and current workers in
basic and advanced welding.
New facility. Training will be offered at
40,000 square foot state-of-the-art
Workforce Center of Excellence opened
November 2012.
Skills Development Fund. Training is
funded through a $304,848 grant from the
Texas Workforce Commission.


                Customized Training – Basic & Advanced Welding
                                            Skills Development Fund award | Kerr County
“Teaming up for Kerrville,” Hill Country Community Journal
Industry partnerships. Customized training
programs for careers in oil and gas, alternative
energy, or mechanized (automated) production
for corporate partners
(e.g., Haliburton, Anadarko, and Baker Hughes)

Response to “The Big Crew Change.” 2011
study* points to “outflow of more than 22,000
senior key petro-technical professionals (in the
energy and production industries) by 2015.”

State-of-the-art facility. Focused on technical
and engineering skills required by industry.
Construction of 80,000 square-foot dedicated
facility approved in Sept. 2012.


          Lone Star College Energy & Manufacturing Institute
                                                                   Houston area
*Study conducted by Schlumberger Business Consulting as cited in
http://www.lonestar.edu/news/19782.htm
Parental involvement. Initiative designed
                              to increase involvement of Hispanic
                              parents in their children’s education.
                              Early intervention. Started with 5th grade.
                              Designed to keep parents involved as kids
                              make critical transition into middle school.
                              Focused on improvement in four areas:
                              parent-teacher communication; at-home
                              engagement (e.g., helping with homework);
                              home learning environment; and parental
                              volunteering at school.
                              Data driven. Worked with E3 Alliance, a
                              regional, data-driven education
                              collaborative based in Austin.


Latinos Educated and Dedicated (LEAD)
      Austin area | Hispanic Austin Leadership
• Pharr-San Juan-Alamo (PSJA) ISD
  focused on improving HS graduation
  rates. Completion rate has increased from
  62.4% in 2007 to 86.7% in 2010
• College, Career & Technology Academy.
  “Dropout recovery” program for students
  between 18-26 years of age who lack high
  school credits and or exit exams to graduate.
                                                                       Since the CC&T Academy opened in
• Countdown to Zero campaign. Door-to-
                                                                       2007, close to 1,000 students have
  door approach to invite non-completers to
                                                                       received their high school diploma
  return to school, coupled with preventive
                                                                       and have been connected to post-
  work at PSJA ISD campuses to ensure
                                                                       secondary education, 212 of those
  students that are falling behind are caught up
                                                                       students over the age of 21.
  and graduate on time.


                                        Career & Technical Academy
                                                   Texas Lower Rio Grande Valley
http://www.psjaisd.us/apps/news/show_news.jsp?REC_ID=256017&id=0
thank you.


             49

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Texas Manufacturing Skills Gap

  • 1. Texas Manufacturing Skills Gap A presentation to the Texas Economic Development Council TIP Strategies | Tom Stellman, president & CEO | February 28, 2013
  • 2. Agenda • About TIP • Relevant trends • Manufacturing trends • Skills gap in the spotlight • Responses
  • 3. Based in Austin, Texas Helping clients with economic & workforce development analytics & strategy 3
  • 4. Our experience We have 17 years of experience in over 100 communities, across 29 states & 4 countries
  • 6. Total unemployed in the US TOTAL UNEMPLOYED, 16 YEARS AND OVER Nov 2012 in Millions, Seasonally Adjusted (preliminary) 16 12.08 14 million unemployed 12 10 8 6 4 2 0 1950 1960 1970 1980 1990 2000 2010 Source: U.S. Bureau of Labor Statistics (Current Population Survey).
  • 7. Educational attainment of the labor force age 25 years and over Share that has earned at least a bachelor’s degree Share that does not have a 4-year degree Source: US Bureau of Labor Statistics (Current Population Survey).
  • 8. 10.0% 5.0% Peak unemployment Peak unemployment rate for the share of rate for the share of the labor force over the labor force over 25 without a four- 25 that has earned year degree at least a bachelor’s degree Source: US Bureau of Labor Statistics (Current Population Survey). Unemployment for those without a 4-year degree peaked in Oct 2009; unemployment for those with a 4-year degree peaked in Sept 2009.
  • 9. The tightening labor market GROWTH OF THE WORKING AGE POPULATION Projected net annual change for the US population age 18-64 2,250,000 projections  2,000,000 1,750,000 1,500,000 1,250,000 1,000,000 750,000 500,000 250,000 0 2005 2010 2015 2020 2025 2030 2035 2040 Sources: US Census Bureau, estimated (2005-2011); projected (2012-2040) .
  • 10. The view for Texas GROWTH OF THE WORKING AGE POPULATION Projected net annual change for the TEXAS population age 18-64 600,000 projections  500,000 400,000 300,000 200,000 100,000 0 2005 2010 2015 2020 2025 2030 2035 2040 Sources: US Census Bureau, estimated (2005-2010); projected (2011-2040) .
  • 12. Since 1970, total US employment in manufacturing has fallen by 7 million
  • 13. INDUSTRY SHARE OF TOTAL US GDP, 1970-2010 30% This chart provides greater context for employment changes by comparing 25% the share of all jobs in the US Manufacturing Financial activities 20% Trade, transport & utilities 15% Government 10% Health services Prof. & business services 5% Leisure & hospitality 0% 1970 1975 1980 1985 1990 1995 2000 2005 2010 SOURCE: U.S. Bureau of Economic Analysis
  • 14. US manufacturing trends | Productivity increases have yielded steady output with fewer and fewer jobs Jobs (in millions) Shipments (in $ trillions)* Value of Shipments per Worker* $550,000 20 $6 $500,000 18 $5 $450,000 16 $400,000 14 $4 $350,000 12 $300,000 10 $3 $250,000 8 $200,000 $2 6 $150,000 4 $1 $100,000 2 $50,000 0 $0 $0 1977 2011 1977 2011 1977 2011 SOURCE: U.S. Census Bureau, Economic Census and Annual Survey of Manufactures (various years) *inflation-adjusted (2011 dollars)
  • 15. Total manufacturing jobs (in millions) US Texas ~900k ~12.5 m Source: EMSI Complete Employment – 2012.4; TIP Strategies.
  • 16. Two different views Manufacturing Manufacturing As a share of total employment Employment relative to 2002 Texas US Texas US 12.0% 1.2 As a share of total employment 10.0% 9.6% 1.1 8.0% 7.0% 1.0 2002 = 1.0 8.1% 0.92 6.0% 0.9 6.0% 0.80 4.0% 0.8 2.0% 0.7 0.0% 0.6 2002 2004 2006 2008 2010 2012 2008 2010 2002 2004 2006 2012 Source: EMSI Complete Employment – 2012.4; TIP Strategies
  • 19. « As many as 600,000 jobs are going unfilled … at the same time the national education curriculum is not producing workers with the basic skills manufacturers need. » A survey of 1,123 manufacturing executives conducted by Deloitte and The Manufacturing Institute, October 2011.
  • 20. 52 percent of US companies struggled to fill key jobs in 2011 According to ManpowerGroup's 2011 Talent Shortage Survey, the highest percentage in the six-year history of the survey
  • 21. Top 10 Hard-to-Fill Jobs: • Skilled trades • Engineers • IT staff • Sales representatives • Accounting & finance staff • Drivers • Mechanics • Nurses • Machinist/machine operators • Teachers
  • 22. Recruiting challenges | 2011 SHRM Poll % of respondents having a difficult time recruiting for specific job openings 0% 20% 40% 60% 80% High-Tech 71% Manufacturing 68% Professional services 59% Overall 52% Construction, mining, oil and gas 51% Health 50% Finance 49% State and local government 33% Federal government 31% Source: Society for Human Resource Manager. 2011 SHRM Poll: The Ongoing Impact of the Recession – Recruiting and Skill Gaps. Survey of 2,286 randomly selected SHRM members in eight industry sectors. Recruiting challenge questions asked only of respondents whose organizations were currently hiring full-time staff. Figures represent share of respondents expressing an opinion; “don’t know” responses were excluded.
  • 23. Hard-to-fill occupations | All industries 0% 20% 40% 60% 80% 100% Engineers 88% High-skilled medical… 86% High-skilled technical… 85% Scientists 83% Managers and executives 78% Sales representatives 72% Skilled trades (e.g., electricians, carpenters 68% Accounting and finance professionals 54% Production operators 52% HR professionals 49% Drivers 36% Customer service representatives 34% Hourly laborers 29% 2011 SHRM Poll Administrative support staff 24% Source: Society for Human Resource Managers. 2011 SHRM Poll: The Ongoing Impact of the Recession – Recruiting and Skill Gaps. Note: N=104-610. Chart represents the job categories in which survey participants found recruiting "Somewhat difficult" and “Very difficult.” "Not applicable" responses were excluded from this analysis. Only respondents whose organizations were having a difficult time recruiting for certain types of jobs were asked this question. 23
  • 24. Hard-to-fill occupations | Manufacturing 0% 20% 40% 60% 80% 100% High-skilled technical… 89% Engineers 88% Skilled trades (e.g., electricians, carpenters 83% Managers and executives 80% Sales representatives 74% Scientists 72% HR professionals 64% Production operators 56% Accounting and finance professionals 50% Hourly laborers 39% Drivers 38% Customer service representatives 28% 2011 SHRM Poll Administrative support staff 17% Source: Society for Human Resource Managers. 2011 SHRM Poll: The Ongoing Impact of the Recession – Recruiting and Skill Gaps. Note: N=104-610. Chart represents the job categories in which survey participants found recruiting "Somewhat difficult" and “Very difficult.” "Not applicable" responses were excluded from this analysis. Only respondents whose organizations were having a difficult time recruiting for certain types of jobs were asked this question. 24
  • 25. DEMOGRAPHICS WAGES SCREENING POLICIES Skills AUTOMATION gap? CULTURE EDUCATION IMAGE TRAINING
  • 26. 1 in 5 workers is 55 years or older Age distribution of Age distribution of US mfg. workforce Texas mfg. workforce 65+ Years 3.8% 65+ Years 4.6% 55-64 Years 18.7% 55-64 Years 17.5% 45-54 Years 30.1% 45-54 Years 28.6% 35-44 Years 23.6% 35-44 Years 23.9% 25-34 Years 17.4% 25-34 Years 18.5% Less than 24 years 6.3% Less than 24 years 6.8% Source: EMSI Complete Employment – 2012.4; TIP Strategies
  • 27. Today’s manufacturing is less likely to look like this ….
  • 28. And more likely to look like this …
  • 29. Skills gap … or wage gap? US MANUFACTURING EMPLOYMENT TRENDS, 1940 to 2012 Production and nonsupervisory employees (left) and inflation-adjusted ave. hourly earnings (right) 20,000 $25.00 Average hourly earnings of production and non supervisory employees (2012 dollars) Number of production and nonsupervisory 16,000 $20.00 employees (in thousands) 12,000 $15.00 8,000 $10.00 4,000 $5.00 0 $0.00 1955 1995 1940 1945 1950 1960 1965 1970 1975 1980 1985 1990 2000 2005 2010 Source: US Bureau of Labor Statistics, Current Employment Statistics
  • 30. Deep thoughts this week: 1. There is no skills gap. 2. Who will operate a highly sophisticated machine for $10 an hour? 3. Not a lot of people 4. As a result, there is going to be a skills gap. By Adam Davidson Published: November 20, 2012
  • 31. Failure to pass HR screening Table 4. Positivity Rates By Testing Reason - Urine Drug Tests For General US Workforce. Based on >4.8 million tests from January to December 2011 TESTING REASON 2007 2008 2009 2010 2011 Follow-Up 7.7% 7.6% 7.5% 6.5% 6.6% For Cause 19.2% 22.0% 26.8% 26.9% 26.8% Periodic 1.4% 1.4% 1.5% 1.3% 1.3% Post-Accident 5.8% 5.6% 5.3% 5.3% 5.3% Pre-Employment 3.9% 3.6% 3.4% 3.6% 3.5% Random 5.7% 5.3% 5.4% 5.3% 5.2% Returned to Duty 5.6% 5.3% 4.6% 5.2% 5.2% Source: The Drug Testing Index © 2012 Quest Diagnostics Incorporated. All rights reserved. The Quest Diagnostics Drug Testing Index is published as a public service for government, media and industry and has been considered a benchmark for national trends since its inception in 1988. It examines positivity rates - the proportion of positive results for each drug to all such drug tests performed - among three major testing populations: federally mandated, safety-sensitive workers; the general workforce; and the combined US workforce.
  • 32. The Geography of Drug Tests? Overall Positivity by 3-Digit ZIP Code Urine Drug Tests | January to December 2011
  • 34. Top 35 Occupations: Total impacts (direct, indirect and induced) 2011 Occupations impacted in 14 producing Eagle Ford Shale counties: SOC Share Code Occupations impacted Number of total Total 14-county impact 38,000 100.0% 1 53-3032 Truck drivers, heavy and tractor-trailer 1,864 4.9% 2 47-2031 Carpenters 1,192 3.1% 3 47-2061 Construction laborers 1,127 3.0% 4 47-2073 Operating engineers and other construction equipment operators 1,036 2.7% 5 43-9061 Office clerks, general 969 2.5% 6 47-1011 First-line supervisors/mgrs of construction trades and extraction workers 914 2.4% 7 41-2031 Retail salespersons 811 2.1% 8 43-3031 Bookkeeping, accounting, and auditing clerks 748 2.0% 9 11-1021 General and operations managers 712 1.9% 10 53-7062 Laborers and freight, stock, and material movers, hand 705 1.9% 11 41-2011 Cashiers, except gaming 689 1.8% 12 13 Labor force impact | Eagle Ford Shale 53-7032 Excavating and loading machine and dragline operators 49-9042 Maintenance and repair workers, general 685 596 1.8% 1.6% 14 43-6014 Secretaries, except legal, medical, and executive 575 1.5% Source: Workforce Analysis for the Eagle Ford Shale, October 2012, prepared by Center for Community and Business Research at the University of Texas at San Antonio’s Institute for Economic Development. Counties included in analysis: Atascosa, Bee, DeWitt, Dimmit, Frio, Gonzales, Karnes, La Salle, Live Oak, Maverick, McMullen, Webb, 15 43-6011 Executive secretaries and administrative assistants Wilson, and Zavala. 564 1.5%
  • 36. « [I]nitiatives in manufacturing, energy, infrastructure, hou sing all these things will help entrepreneurs and small business owners expand and create new jobs. But none of it will matter unless we also » equip our citizens with the skills and training to fill those jobs. President Obama 2013 State of the Union
  • 37. • Manufacturing Innovation Institute Network. One-time $1 billion investment to create a national network of 15 mfg. innovation institutes. • Community College to Career Fund. $8 billion to forge new partnerships between community colleges and businesses to train 2 million workers. Supports “pay for performance” strategies. • Manufacturing Technology Acceleration Centers. $25 million to launch industry- specific centers that can serve as a coordination point within key supply chains. Investing in Manufacturing proposals 2013 State of the Union Address Source: http://www.whitehouse.gov/
  • 38. Statewide business coalition. “Pushing bills that would loosen high school graduation requirements and foster better career and technical training” (AAS – 2/16/2013) SB3, carried by Ed. Committee Chairman Dan Patrick, R-Houston would: • Create single HS diploma (currently 3 graduation plans – minimum, recommended, and distinguished) • Relax 4x4 standards (e.g., substitute diesel mechanics for required science) • Increase CTE 83rd Texas Legislature Statewide
  • 39. TAM priorities for 2013 session: • Energy affordability and reliability • Critical infrastructure, esp. water • Taxation on capital intensive businesses • Preserving tort reforms • Efficient permitting process • Education system flexibility • Incentivizing R&D activity • Business attraction and retention. Texas Association of Manufacturers Statewide
  • 40. • Industry-driven (initiated by Toyota) • Focused (single, high-impact industry) • Scalable (grew from quickly from single state – KY– to multiple states) • Private-sector engagement (members were required to bring partner to the table with them) • Outcomes-based (program has common set of standards to assess student success; part of NSF’s Advanced Technological Education Centers program) Automotive Mfg. Technical Education Collaborative (AMTEC ) Multiple states | www.autoworkforce.org
  • 41. • Skills-focused (goal to create pipeline of workers for automotive and advanced mfg. employers with skills in automated control systems, robotics, and mechatronics and other industry needs) • Multiple industry partners (members include range of automakers and suppliers) • Outreach model (begins in secondary system to attract, enroll, and graduate a diverse population of students ) • One of 39 regional Advanced Technological Education (ATE) Centers under the National Science Foundation’s ATE Program. Consortium for Alabama Regional Center for Automotive Mfg. (CARCAM) Alabama | www.carcam.org
  • 42. Advanced Technological Education (ATE) Centers In Texas CONVERGENCE TECHNOLOGY CENTER Collin College | Frisco NATL. CENTER FOR OPTICS CENTER FOR THE AND PHOTONICS EDUCATION ADVANCEMENT OF PROCESS Univ. of Central Florida | Waco TECHNOLOGY College of the Mainland |Texas City NATL. GEOSPATIAL TECHNOLOGY CENTER OF EXCELLENCE Del Mar College | Corpus Christi Based on http://atecenters.org/centers-map/
  • 43. • Industry-initiated (group of 5 advanced manufacturing companies) • Scalable (expanded to include > 15 cos.) • Targeted at specific occupational shortage (CNC machinists) • Tailored curriculum (Tarrant County College used existing funds to purchase equipment needed to simulate desired work environment) • Multiple funding approaches (College equipment, state and federal grants, private sector donations of time and expertise) • Outreach (“Gotta Make It” video available to local students on DVD and via YouTube) Advanced Manufacturing/ CNC Consortium Fort Worth area
  • 44. Industry-driven partnership. Includes cities (San Antonio, New Braunfels, and Seguin), The Alamo Colleges, school districts, chambers of commerce, Port of San Antonio, Workforce Solutions Alamo and local employers. Designed to create bridge between K-12 and post-secondary systems. Focused on building pipeline. Graduates of 2-year program earn 31-34 college semester hours at no personal cost and receive a Level I Certificate of Completion through the Alamo Colleges along with high school diploma. Offered via four academies: • Aerospace • Information Technology & Security • Advanced Technology & Manufacturing • Health Professions Alamo Area Academies San Antonio area | www.alamo.edu/academies
  • 45. Critical labor shortages. Initiative is designed to address critical shortages in the manufacturing and energy industries. Industry-driven. Fox Tank Company in Kerr County partnered with Alamo Colleges to custom-train 135 new and current workers in basic and advanced welding. New facility. Training will be offered at 40,000 square foot state-of-the-art Workforce Center of Excellence opened November 2012. Skills Development Fund. Training is funded through a $304,848 grant from the Texas Workforce Commission. Customized Training – Basic & Advanced Welding Skills Development Fund award | Kerr County “Teaming up for Kerrville,” Hill Country Community Journal
  • 46. Industry partnerships. Customized training programs for careers in oil and gas, alternative energy, or mechanized (automated) production for corporate partners (e.g., Haliburton, Anadarko, and Baker Hughes) Response to “The Big Crew Change.” 2011 study* points to “outflow of more than 22,000 senior key petro-technical professionals (in the energy and production industries) by 2015.” State-of-the-art facility. Focused on technical and engineering skills required by industry. Construction of 80,000 square-foot dedicated facility approved in Sept. 2012. Lone Star College Energy & Manufacturing Institute Houston area *Study conducted by Schlumberger Business Consulting as cited in http://www.lonestar.edu/news/19782.htm
  • 47. Parental involvement. Initiative designed to increase involvement of Hispanic parents in their children’s education. Early intervention. Started with 5th grade. Designed to keep parents involved as kids make critical transition into middle school. Focused on improvement in four areas: parent-teacher communication; at-home engagement (e.g., helping with homework); home learning environment; and parental volunteering at school. Data driven. Worked with E3 Alliance, a regional, data-driven education collaborative based in Austin. Latinos Educated and Dedicated (LEAD) Austin area | Hispanic Austin Leadership
  • 48. • Pharr-San Juan-Alamo (PSJA) ISD focused on improving HS graduation rates. Completion rate has increased from 62.4% in 2007 to 86.7% in 2010 • College, Career & Technology Academy. “Dropout recovery” program for students between 18-26 years of age who lack high school credits and or exit exams to graduate. Since the CC&T Academy opened in • Countdown to Zero campaign. Door-to- 2007, close to 1,000 students have door approach to invite non-completers to received their high school diploma return to school, coupled with preventive and have been connected to post- work at PSJA ISD campuses to ensure secondary education, 212 of those students that are falling behind are caught up students over the age of 21. and graduate on time. Career & Technical Academy Texas Lower Rio Grande Valley http://www.psjaisd.us/apps/news/show_news.jsp?REC_ID=256017&id=0

Editor's Notes

  1. “Complete” employment figures (versus other federal figures which only include “covered” workers).
  2. AUTHOR'S / SPONSOR'S STATEMENT OF INTENT Current law provides for three public high school graduation plans: minimum, recommended, and distinguished. All students are required to satisfy four credits each in English language arts, mathematics, science, and social studies. To opt out of this default program, students and their parents must sign a permission form. As a result, most students have very limited options to pursue other rigorous applied programs in career and technology courses.  C.S.S.B. 3 transforms the current structure by creating a single diploma, the foundation program, with endorsements in business and industry, academic achievement in arts and humanities or STEM, and distinguished. Each endorsement enables students to focus on their own academic goals and prepares them for higher education and the workforce.  C.S.S.B. 3 also provides for weighted career and technology education funding in the eighth grade, in order to provide students with a course in career explorations. This one-semester course will provide students with an overview of the different endorsement options and the possible career paths available to them. All students will begin an individual graduation plan to help prepare them and their parents for high school.  C.S.S.B. 3 amends current law relating to public high school graduation, including curriculum and assessment requirements for graduation and funding in support of certain curriculum authorized for graduation.