Started to create milestones, we, ILJIN ELECTRONICS (I) PVT. LTD. marked our presence in the year 2001 and operate in the manufacturing/servicing of A professional electronics design and manufacturing company since 13 years. Our quality services products have been always appreciated by our clients. Our spontaneous attitude and confident approach in offering an excellent range of DC Volt Emergency Light Industrial, Emergency Light Industrial, DC Volt Emergency Light Home And Decoration, DC Volt Electronics Ballast, DC Volt AC Adaptor, DC Power Supply has deepened our roots in the market. We, ILJIN ELECTRONICS (I) PVT. LTD. breathe with the aim of fully satisfying our clients with our high-quality products services. We are a unit of highly experienced professionals, all of them contributing at the best of their potentials to offer the highest degree of efficiency and client satisfaction.
Emergency Light And AC Adaptor By ILJIN ELECTRONICS (I) PVT. LTD., Greater Noida
1. IL JIN Electronics (I) Pvt. Ltd.
Plot No. 27 - 28, Ecotech 3
Ext -2 , Udyog Kendra
Greater Noida , UP , India
201306
Company Profile :
2. Toward the Top Thinking , Mind , Action
Contents :
Management ObjectivesManagement Objectives
Company VisionCompany Vision
Present StatusPresent Status
BusinessBusiness
OrganizationOrganization
ProductsProducts
D & Y LayoutD & Y Layout
D & Y U V Coating ProcessD & Y U V Coating Process
Molding SetupMolding Setup
ProcessProcess
Prod. CapacityProd. Capacity
Plant EquipmentsPlant Equipments
Quality PolicyQuality Policy
Quality ProcessQuality Process
CustomersCustomers
3. Toward the Top Thinking , Mind , Action
Management Objectives :
CREATIVENESS
CHALLENGES
THINK 5S, 3R AS A LIFE
TEAM
WORK
ACHIEVEMENTS
4. OrganizationOrganization
Small but StrongSmall but Strong
ProductProduct
High Quality ,High UPPHHigh Quality ,High UPPH
EmployeeEmployee
Dedicated TeamDedicated Team
CustomerCustomer
Company to DealCompany to Deal
No.1 PCB
Manufacturer
Company
Toward the Top Thinking , Mind , Action
IL JIN Vision:
5. Company Name : IL JIN Electronics ( I ) Pvt. Ltd
Incorporation Year : 2001, 10th Sep
Total Area : 11000 m2
Build up Area : 100000 ft2
Capital Investment : Rs 56.5Cr ($12.5 Million )
Business ( Last Year) : Rs 168 Cr ( $30Million )
Employees Strength : 277
Products : 1. AC / WMC PCB ASSY
2. REF / MWO PCB ASSY
3. FINAL ASSY etc.
4. AUTOMOBILE PCB
5. INVERTOR PCB
Overseas Projects : Korea (Since 1978)
India project : Pune ( Since 2010)
Present Status
6. Large Manufacturing Facility Base with:
04 Auto Insertion Lines
04 SMT Lines
05 Manual Insertion Lines
03 Assembly Lines
Fast & Flexible Production Systems for High Productivity
Highly Professional Components Sourcing Team
With Expertise in Imports from Korea, China , Malaysia
& Thailand etc.
Using Quality Analysis Tools as per Six Sigma and
7 QC Tools. .
Toward the Top Thinking , Mind , Action
Core Competitiveness
7. Toward the Top Thinking , Mind , Action
Certifications & Awards
ISO/TS 16949 : 2009ISO/TS 16949 : 2009
ISO 9001-2008ISO 9001-2008
Certificate From URSCertificate From URS
Sustain Q-GradeSustain Q-Grade
Award By LGAward By LG
Best fool proofing innovationBest fool proofing innovation
Award By LGAward By LG
Best “Q” System SuppliersBest “Q” System Suppliers
Award By LGAward By LG
Level – 4 Achievement in WMCLevel – 4 Achievement in WMC
Award By LGAward By LG
Best Improvement S-Q Gate “H-1”Best Improvement S-Q Gate “H-1”
Award By LGAward By LG
8. CHECK SHEETS.
HISTOGRAM .
5 WHY ANALYSIS.
3 D COUNTER MEASURES.
FOOL PROOFING INNOVATION.
4 M , 5S , 3R .
6 SIGMA METHORDALOGY
Toward the Top Thinking , Mind , Action
Quality Tools Production Tools
LINE BALANCING (ECRS)
FAST & FLEXIBLE PRODUCTION
SYSTEM
PRODUCTION EFFICIENCY
HOURLY PRODUCTION REVIEW
DIGITAL MANUFACTURING SYSTEM
Tools Used
9. Toward the Top Thinking , Mind , Action
ustomers / Vendors Detail
PILKOR ELEC.
CUSTOMERS :-
VENDORS :-
12. WAC Main PCBWAC Main PCB WAC CTL AssemblyWAC CTL Assembly
SAC Main PCBSAC Main PCB
WMC Front Loading
PCB
WMC Front Loading
PCB
SAC CTL AssemblySAC CTL Assembly
CTV ChassisCTV Chassis Washing PCBWashing PCB SAC ODU CTL
Assembly
SAC ODU CTL
Assembly
Toward the Top Thinking , Mind , Action
Home Appliances
SAC Display PCBSAC Display PCB
13. Toward the Top Thinking , Mind , Action
Automobile
Power Window PCBPower Window PCB Power Control PCBPower Control PCB Power Window LHSPower Window LHS
Controller PCBController PCB Power Window RHSPower Window RHS Power WindowPower Window
Audio Remote PCBAudio Remote PCB Display PCB for Dash-
Board
Display PCB for Dash-
Board
Remote PCBRemote PCB
15. 1515 Toward the TopToward the Top
Thinking Mind ActionThinking Mind Action
IC 프로그램
HDP 2C Glue
Dispenser
Paste Printer
- SJIT
SM-481
AOI MirtecHDP 3 Glue
Dispenser
SRF 70i Series
IC Multi Placer
SM-321
MSH 3 High Speed
Chip Mounter
HDPG 1
Glue Dispenser
SM-471Magazine
Loader
Magazine
Loader
Magazine
Loader
Line-1
Magazine
Un-Loader
Magazine
Un-Loader
Magazine
Un-Loader
메탈마스크 세척기
Out-PutIn-Put
SMT FG
trolley
Re-Flow
Re-Flow Tamura
IC Multi Placer
SM-321
MSH 3 High Speed
Chip Mounter
Line-2 Out-PutIn-Put
Line-3 Out-PutIn-Put
T Line Layout
Storage - Process / SMTToward the Top Thinking , Mind , Action
16. OQC AreaOQC AreaLine 2 & 3Line 2 & 3Line 1Line 1
Manual Insertion - ProcessManual Insertion - Process
Line 1Line 1 Line 2Line 2 Line 3Line 3
Manual InsertionManual Insertion
Toward the Top Thinking , Mind , Action
17. FCT (GENERAL)FCT (GENERAL)FCT LEVER JIG (AC)FCT LEVER JIG (AC)
FCT (MWO)FCT (MWO) MWO CYLINDER JIGMWO CYLINDER JIG
ICT(GENERAL)ICT(GENERAL)
HV TESTING JIGHV TESTING JIG
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Testing Facility
18. Line 2Line 2PU DispancerPU DispancerLine1Line1
PCB Coating LinePCB Coating Line
Window Ctl.LineWindow Ctl.Line Split Ctl. lineSplit Ctl. line CAC lineCAC line
ontrol Box. Ass’yontrol Box. Ass’y
Toward the Top Thinking , Mind , Action
Assembly Process
19. Quality Assurance -
Process
In-Circuit TestingIn-Circuit TestingAOI MachineAOI MachineIncoming Quality
Control
Incoming Quality
Control
Outgoing Quality
Control
Outgoing Quality
Control
Function Circuit TestingFunction Circuit TestingFunction Circuit TestingFunction Circuit Testing
Toward the Top Thinking , Mind , Action
20. ResultBreak Through IdeaIssue
o Full Load testing jig not fix and keep
at side of conveyor.
oTesting OFF line.
o High motion loss.
o Cyclic time 180 Sec
o All WMC load jig fix in conveyor.
n Line Full Load Testing W/M-Front Loading
Testing at Load
Toward the Top Thinking , Mind , Action
22. Toward the Top Thinking , Mind , Action
UV Coating Process
POWDER COATING
CONVEYOR
POWDER COATING
CONVEYOR
BASE COAT SPRAY
CONVEYOR
BASE COAT SPRAY
CONVEYOR
CLEAN COAT SPRAY
CONVEYOR
CLEAN COAT SPRAY
CONVEYOR
EVAPORATION
MACHINE
EVAPORATION
MACHINE
COVER PRINTING
MACHINE
COVER PRINTING
MACHINE
MATERIAL STORAGE
AREA
MATERIAL STORAGE
AREA
23. ProductionProduction
CapacityCapacity
Toward the Top Thinking , Mind , Action
REMARKS : Space Availability of 30% for additional Capacity available
AC WMC MWO Others Total
QTY(K) 405 314 280 497 1496
Loading 31% 45% 21% 38% 45%
QTY(K) 405 314 280 497 1496
Loading 39% 45% 31% 44% 53%
QTY(K) 405 314 280 497 1496
Loading 25% 19% 17% 30% 30%
AI
SMT
ASM
Item
24. ILJIN ELECTRONICS (I) PVT. LTD. COMMITS TO PROVIDE
TOTAL QUALITY IN ALL THE PRODUCTS THROUGH
PERSONAL INVOLVEMENT OF EACH AND EVERY
EMPLOYEE OF
THE ORGANIZATION TO ACHIVE 100%
CUSTOMER SATISFACTION.
Dated: 23rd
JUNE 2009
Managing Director
QUALITY POLICY
Toward the Top Thinking , Mind , Action
Policy :
25. TO INCREASE SALES VOLUME BY AT LEAST 5% EVERY QUARTER (MKTG.)
TO REDUCE NO. OF CUSTOMER COMPLAINTS BY AT LEAST 5% EVERY QUARTER (MKTG)
TO INCREASE VOLUME OF PRODUCTION / SERVICING BY AT LEAST 5% EVERY
QUARTER.
TO REDUCE PRODUCT / SERVICE NON CONFORMITIES BY AT LEAST 5% EVERY
QUARTER (QC).
TO REDUCE NO. OF BREAKDOWNS /ACCIDENT BY AT LEAST 5% EVERY QUARTER .
TO INCREASE THE LEVEL OF SATISFACTION OF EXISTING CUSTMER EVERY
QUARTER ( MKTG).
TO IMPROVE TIMELY DELIVERY OF THE PRODUCTS / SERVICES BY AT LEAST 5% EVERY
QUARTER (MKTG).
Dated: 23rd
JUNE 2009 Managing Director
OUR OBJECTIVES
Toward the Top Thinking , Mind , Action
Policy :
26. FAST INNOVATIONFAST INNOVATION
FAST GROWTHFAST GROWTH
Toward the Top Thinking , Mind , Action
IL JIN YOURSELF
Contact Point :
Name - Avneet Singh
PH – 91-9560655003
E Mail : avneet@iljin.co.in
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