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IOSR Journal of Engineering (IOSRJEN) www.iosrjen.org
ISSN (e): 2250-3021, ISSN (p): 2278-8719
Vol. 04, Issue 05 (May. 2014), ||V2|| PP 51-59
International organization of Scientific Research 51 | P a g e
Heat Transfer and Thermal Stress Analysis of Circular Plate Due
to Radiation Using FEM
Shubha Verma1
and V. S. Kulkarni2
1. Department of Mathematics, Ballarpur Institute of Technology, Ballarpur-442701, Maharashtra,
India.
2. PG Department of Mathematics, University of Mumbai, Mumbai-400098, Maharashtra, India.
Abstract: - The present paper deals with determination of transient heat transfer and thermal stresses analysis in
a circular plate due to radiation. The radiation effect has been calculated by using Steffan’s Boltmann law. The
upper surface of circular plate is subjected to radiation, whereas lower surface is at constant temperature π‘‡π‘œ and
circular surface is thermally insulated. The initial temperature of circular plate is kept at 𝑇𝑖. The governing 2-D
heat conduction equation has been solved by using finite element method. The results for temperature
distribution, displacement and thermal stresses have been computed numerically, illustrated graphically and
interpreted technically.
Keywords: - Heat transfer analysis, Finite element method, Finite difference method, Thermal stresses analysis.
I. INTRODUCTION
In the early of nineteenth century the manufacturing industry was facing a critical problem of designing an
advanced product with complex geometries, multi-material and different types of boundary conditions. Then the
basic idea of finite element method was developed by Turner et al. [7] to obtain the solution of complicated
problems. Since the actual problem is replaced it into a simpler form, one will be able to find its approximate
solution rather than the exact solution. In the finite element method it will often be possible to improve or refine
the approximate solution by spending more computational effort. Dechaumphai et al. [3] used finite element
analysis procedure for predicting temperature and thermal stresses of heated products and analyzed heat transfer.
Venkadeshwaran et al. [8] studied the deformation of a circular plate subjected to a circular irradiation path,
coupled thermo-mechanical elasto-plastic simulation by finite element method. Laser forming of sheet metal is
used for bending process, which is produced in the sheet by laser irradiation. Tariq Darabseh [2] studied the
transient thermoelastic response of thick hollow cylinder made of functionally graded material under thermal
loading using Galerkin finite element method. The thermal and mechanical properties of the functionally graded
material are assumed to be varied in the radial direction according to a power law variation as a function of the
volume fractions of the constituents and determined the transient temperature, radial displacement, and thermal
stresses distribution through the radial direction of the cylinder. Sharma et al. [6] solved the two point boundary
value problems with Neumann and mixed Robbin’s boundary conditions using Galerkin finite element method
which have great importance in chemical engineering, deflection of beams etc. The numerical solutions are
compared with the analytical solution.
The present paper deals with the realistic problem of the thermal stresses of the isotropic circular plate due to
radiation subjected to the upper surface, lower surface is at constant temperature π‘‡π‘œ and circular surface is
thermally insulated with initial temperature at 𝑇𝑖. The governing heat conduction equation has been solved by
using finite element method (FEM). The finite element formulation for thermoelastic stress analysis has been
developed on the basis of classical theory of thermo elasticity and theory of mechanics of solid. Matlab
programming is used to evaluate the transient temperature at different nodes and element thermal stresses in the
circular plate. The results presented in this paper have better accuracy since numerical calculations have been
performed for discretization of the large number of elements in the circular plate.
To our knowledge no one has developed finite element model for heat transfer and thermal stress analysis due to
radiation in circular plate. This is a new and novel contribution to the field. The results presented here will be
useful in engineering problems particularly in the determination of the state of stress in circular plate subjected
to radiation.
Heat Transfer And Thermal Stress Analysis Of Circular Plate Due To Radiation Using Fem
International organization of Scientific Research 52 | P a g e
II. MATHEMATICAL FORMULATION OF THE PROBLEM
z = h Radiation
πœ•π‘‡
πœ•π‘Ÿ
= 0 insulated suface
z = -h
Figure 1: Geometry showing circular plate due to radiation
Differential Equation
Figure 1 shows the schematic sketch of a circular plate occupying space D defined as 𝐷: 0 ≀ π‘Ÿ ≀ π‘Ž, βˆ’β„Ž ≀ 𝑧 ≀
β„Ž. Initially the circular plate is at arbitrary temperature 𝑇𝑖. The upper surface of circular plate is subjected to
radiation, whereas lower surface is at constant temperature π‘‡π‘œ and circular surface is thermally insulated. The
governing axisymetric differential equation is given as
π‘˜
πœ•2 𝑇
πœ•π‘Ÿ2 +
1
π‘Ÿ
πœ•π‘‡
πœ•π‘Ÿ
+
πœ•2 𝑇
πœ•π‘§2 = π‘πœŒ
πœ•π‘‡
πœ•π‘‘
(2.1)
where 𝜌 is the density of the solid, c is the specific heat, and k is the thermal conductivity.
Boundary condition
The boundary conditions on the circular plate under radiation effect are as follows:
πœ•π‘‡
πœ•π‘Ÿ
= 0 π‘Žπ‘‘ π‘Ÿ = π‘Ž, 𝑑 > 0 (2.2)
π‘˜
πœ•π‘‡
πœ•π‘§
= 𝜍𝐹 𝑇4
βˆ’ π‘‡βˆž
4
π‘Žπ‘‘ 𝑧 = β„Ž , 𝑑 > 0 (2.3)
𝑇 π‘Ÿ, 𝑧, 𝑑 = π‘‡π‘œ π‘Žπ‘‘ 𝑧 = βˆ’β„Ž, 𝑑 > 0 (2.4)
𝑇 π‘Ÿ, 𝑧, 𝑑 = 𝑇𝑖 π‘Žπ‘‘ 𝑑 = 0, 0 ≀ π‘Ÿ ≀ π‘Ž, βˆ’β„Ž ≀ 𝑧 ≀ β„Ž (2.5)
where π‘‡βˆž is the temperature of the surrounding media, 𝑇0 is the constant temperature, and 𝑇𝑖 is the initial
temperature of the circular plate.
III. GALERKIN FINITE ELEMENT FORMULATION
On developing a finite element approach for two dimensional isotropic circular plate, following the David
Hutton [4], one assumes two dimensional element having M nodes such that the temperature distribution in the
element is described by
𝑇 π‘Ÿ, 𝑧, 𝑑 = 𝑁𝑖 π‘Ÿ, 𝑧 𝑇𝑖
𝑀
𝑖=1 𝑑 = 𝑁 𝑇
𝑇 (3.1)
where 𝑁𝑖(π‘Ÿ, 𝑧) is the interpolation or shape function associated with nodal temperature 𝑇𝑖, 𝑁 is the row matrix
of interpolation functions, and 𝑇 is the column matrix (vector) of nodal temperatures.
Applying Galerkin’s finite element method, the residual equations corresponding to equation (2.1) for all
𝑖 = 1, 2, … … … 𝑀 are
𝑁𝑖(π‘Ÿ, 𝑧) π‘˜
πœ•2
𝑇
πœ•π‘Ÿ2
+
1
π‘Ÿ
πœ•π‘‡
πœ•π‘Ÿ
+
πœ•2
𝑇
πœ•π‘§2
βˆ’ π‘πœŒ
πœ•π‘‡
πœ•π‘‘
π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§π‘‘πœƒ = 0
For the axisymmetric case the integrand is independent of the co-ordinate ΞΈ, so the above equation becomes
2πœ‹ 𝑁𝑖 π‘Ÿ, 𝑧 π‘˜
πœ•2
𝑇
πœ•π‘Ÿ2
+
1
π‘Ÿ
πœ•π‘‡
πœ•π‘Ÿ
+
πœ•2
𝑇
πœ•π‘§2
βˆ’ π‘πœŒ
πœ•π‘‡
πœ•π‘‘
π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ = 0
As r is independent of z so above equation becomes
2πœ‹ 𝑁𝑖 π‘Ÿ, 𝑧 π‘˜
1
π‘Ÿ
πœ•
πœ•π‘Ÿ
π‘Ÿ
πœ•π‘‡
πœ•π‘Ÿ
+
πœ•
πœ•π‘§
π‘Ÿ
πœ•π‘‡
πœ•π‘§
βˆ’ π‘πœŒ
πœ•π‘‡
πœ•π‘‘
π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ = 0
Integrating by parts the first two terms of the above equation
2πœ‹ π‘˜
πœ•π‘π‘– π‘Ÿ, 𝑧
πœ•π‘Ÿ
πœ•π‘‡
πœ•π‘Ÿ
+ π‘˜
πœ•π‘π‘– π‘Ÿ, 𝑧
πœ•π‘§
πœ•π‘‡
πœ•π‘§
+ πœŒπ‘π‘π‘– π‘Ÿ, 𝑧
πœ•π‘‡
πœ•π‘‘
.
𝐴
π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ βˆ’ 2πœ‹π‘˜ π‘Ÿπ‘π‘– π‘Ÿ, 𝑧
πœ•π‘‡
πœ•π‘§ 𝑧=βˆ’β„Ž
β„Žπ‘Ž
0
π‘‘π‘Ÿ
βˆ’ 2πœ‹π‘˜ π‘Ÿπ‘π‘– π‘Ÿ, 𝑧
πœ•π‘‡
πœ•π‘Ÿ π‘Ÿ=0
π‘Žβ„Ž
βˆ’β„Ž
𝑑𝑧 = 0
Heat Transfer And Thermal Stress Analysis Of Circular Plate Due To Radiation Using Fem
International organization of Scientific Research 53 | P a g e
Applying the boundary conditions of equation (2.2) and (2.3) the above equation reduces to
2πœ‹ π‘˜
πœ•π‘π‘– π‘Ÿ, 𝑧
πœ•π‘Ÿ
πœ•π‘‡
πœ•π‘Ÿ
+ π‘˜
πœ•π‘π‘– π‘Ÿ, 𝑧
πœ•π‘§
πœ•π‘‡
πœ•π‘§
+ πœŒπ‘π‘π‘– π‘Ÿ, 𝑧
πœ•π‘‡
πœ•π‘‘
.
𝐴
π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§
= 2πœ‹ 𝑁𝑖 π‘Ÿ, β„Ž ( 𝜍𝐹 𝑇4
βˆ’ π‘‡βˆž
4
)π‘Ÿ
π‘Ž
0
π‘‘π‘Ÿ βˆ’ 2πœ‹ 𝑁𝑖 π‘Ÿ, βˆ’β„Ž π‘˜
πœ•π‘‡
πœ•π‘§ 𝑧=βˆ’β„Ž
π‘Ÿ
π‘Ž
0
π‘‘π‘Ÿ
Using the equation (3.1) the above equation becomes
2πœ‹π‘˜
πœ• 𝑁
πœ•π‘Ÿ
πœ• 𝑁 𝑇
πœ•π‘Ÿ
+
πœ• 𝑁
πœ•π‘§
πœ• 𝑁 𝑇
πœ•π‘§
𝑇 π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ + 2πœ‹πœŒπ‘ 𝑁 𝑁 𝑇
𝑇
.
𝐴
.
𝐴
π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§
= 2πœ‹ 𝑁𝑖 π‘Ÿ, β„Ž 𝜍𝐹 𝑇4
βˆ’ π‘‡βˆž
4
π‘Ÿ
π‘Ž
0
π‘‘π‘Ÿ βˆ’ 2πœ‹ 𝑁𝑖 π‘Ÿ, βˆ’β„Ž π‘˜
πœ•[𝑁]
πœ•π‘§
{𝑇}
𝑧=βˆ’β„Ž
π‘Ÿ
π‘Ž
0
π‘‘π‘Ÿ
For the radiation condition follow Singiresu Rao [5] and get
2πœ‹π‘˜
πœ• 𝑁
πœ•π‘Ÿ
πœ• 𝑁 𝑇
πœ•π‘Ÿ
+
πœ• 𝑁
πœ•π‘§
πœ• 𝑁 𝑇
πœ•π‘§
𝑇 π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ + 2πœ‹πœŒπ‘ 𝑁 𝑁 𝑇
𝑇
.
𝐴
.
𝐴
π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§
= 2πœ‹ 𝑁𝑖 π‘Ÿ, β„Ž 𝜍𝐹 𝑇2
+ π‘‡βˆž
2
𝑇 + π‘‡βˆž 𝑇 βˆ’ π‘‡βˆž 𝑧=β„Ž π‘Ÿ
π‘Ž
0
π‘‘π‘Ÿ
βˆ’ 2πœ‹ 𝑁𝑖 π‘Ÿ, βˆ’β„Ž π‘˜
πœ• 𝑁
πœ•π‘§
𝑇
𝑧=βˆ’β„Ž
π‘Ÿ
π‘Ž
0
π‘‘π‘Ÿ
which is simplified as
2πœ‹π‘˜
πœ• 𝑁
πœ•π‘Ÿ
πœ• 𝑁 𝑇
πœ•π‘Ÿ
+
πœ• 𝑁
πœ•π‘§
πœ• 𝑁 𝑇
πœ•π‘§
𝑇 π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ + 2πœ‹πœŒπ‘ 𝑁 𝑁 𝑇
𝑇
.
𝐴
.
𝐴
π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§
= 2πœ‹β„Ž π‘Ÿ 𝑁𝑖 π‘Ÿ, β„Ž [𝑁𝑖 π‘Ÿ, β„Ž ] 𝑇
π‘Ÿ
π‘Ž
0
π‘‘π‘Ÿ βˆ’ 2πœ‹β„Ž π‘Ÿ π‘‡βˆž 𝑁𝑖 π‘Ÿ, β„Ž π‘Ÿ
π‘Ž
0
π‘‘π‘Ÿ
βˆ’ 2πœ‹ 𝑁𝑖 π‘Ÿ, βˆ’β„Ž π‘˜
πœ• 𝑁
πœ•π‘§
𝑇
𝑧=βˆ’β„Ž
π‘Ÿ
π‘Ž
0
π‘‘π‘Ÿ
where β„Ž π‘Ÿ = 𝜍𝐹 𝑇2
+ π‘‡βˆž
2
𝑇 + π‘‡βˆž
This is of the form
𝐾𝑐 βˆ’ πΎπ‘Ÿ1 + πΎπ‘Ÿ2 𝑇 + 𝐢 𝑇 = βˆ’ π‘“π‘Ÿ
where the characteristic matrix
𝐾𝑐 β‰œ 2πœ‹π‘˜
πœ• 𝑁
πœ•π‘₯
πœ• 𝑁 𝑇
πœ•π‘₯
+
πœ• 𝑁
πœ•π‘₯
πœ• 𝑁 𝑇
πœ•π‘₯
π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§
.
𝐴
(3.3)
πΎπ‘Ÿ1 𝑧=β„Ž β‰œ 2πœ‹β„Ž π‘Ÿ 𝑁𝑖 π‘Ÿ, β„Ž [𝑁𝑖 π‘Ÿ, β„Ž ] 𝑇
π‘Ÿ
π‘Ž
0
π‘‘π‘Ÿ (3.4)
πΎπ‘Ÿ2 𝑧=βˆ’β„Ž β‰œ 2πœ‹π‘˜ 𝑁𝑖 π‘Ÿ, βˆ’β„Ž
πœ• 𝑁
πœ•π‘§ 𝑧=βˆ’β„Ž
π‘Ÿ
π‘Ž
0
π‘‘π‘Ÿ (3.5)
The capacitance matrix
𝐢 β‰œ 2πœ‹πœŒπ‘ 𝑁 𝑁 𝑇.
𝐴
π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ (3.6)
The gradient or load matrix
π‘“π‘Ÿ β‰œ 2πœ‹β„Ž π‘Ÿ π‘‡βˆž 𝑁𝑖 π‘Ÿ, β„Ž π‘Ÿ
π‘Ž
0
π‘‘π‘Ÿ (3.7)
IV. ELEMENT FORMULATION
Formulating the element shape functions as in Robert Cook et al. [1] and Singiresu Rao [5], the field variable is
expressed in the polynomial form as βˆ… π‘Ÿ, 𝑧 = π‘Ž0 + π‘Ž1 π‘Ÿ + π‘Ž2 𝑧 which satisfied the coordinate of the vertices of
the triangle as π‘Ÿ1, 𝑧1 , π‘Ÿ2, 𝑧2 , π‘Ÿ3, 𝑧3 and the nodal conditions βˆ… π‘Ÿ1, 𝑧1 = βˆ…1, βˆ… π‘Ÿ2, 𝑧2 = βˆ…2 , βˆ… π‘Ÿ3, 𝑧3 =
βˆ…3. Applying the nodal boundary conditions to obtain the interpolation function as
N1
N2
N3
= [1 r z]
1 r1 z1
1 r2 z2
1 r3 z3
βˆ’1
Solving above one obtains the shape function for the triangular element (three nodes) as
𝑁1 π‘Ÿ, 𝑧 =
1
2𝐴
π‘Ÿ2 𝑧3 βˆ’ π‘Ÿ3 𝑧2 + 𝑧2 βˆ’ 𝑧3 π‘Ÿ + π‘Ÿ3 βˆ’ π‘Ÿ2 𝑧
𝑁2 π‘Ÿ, 𝑧 =
1
2𝐴
π‘Ÿ3 𝑧1 βˆ’ π‘Ÿ1 𝑧3 + 𝑧3 βˆ’ 𝑧1 π‘Ÿ + π‘Ÿ1 βˆ’ π‘Ÿ3 𝑧
𝑁3 π‘Ÿ, 𝑧 =
1
2𝐴
π‘Ÿ1 𝑧2 βˆ’ π‘Ÿ2 𝑧1 + 𝑧1 βˆ’ 𝑧2 π‘Ÿ + π‘Ÿ2 βˆ’ π‘Ÿ1 𝑧
where the area of the triangular element is given by
Heat Transfer And Thermal Stress Analysis Of Circular Plate Due To Radiation Using Fem
International organization of Scientific Research 54 | P a g e
𝐴 =
1
2
1 π‘Ÿ1 𝑧1
1 π‘Ÿ2 𝑧2
1 π‘Ÿ3 𝑧3
.
The shape functions can also represented in terms of area (𝐴) co-ordinates system as
𝑁1 =
𝐴1
𝐴
, 𝑁2 =
𝐴2
𝐴
and 𝑁3 =
𝐴3
𝐴
and the local co-ordinates r and z are represented as
π‘Ÿ = 𝑁1 π‘Ÿ1 + 𝑁2 π‘Ÿ2 + 𝑁3 π‘Ÿ3
𝑧 = 𝑁1 𝑧1 + 𝑁2 𝑧2 + 𝑁3 𝑧3.
V. NUMERICAL CALCULATION
The numerical calculations have been carried out for aluminum circular plate with the following parameters:
Dimensions
Radius (π‘Ÿ) = 1 m,
Height β„Ž = 0.05 m.
Material Properties
Density of the solid 𝜌 = 2700 kg/m3
,
Thermal conductivity of the material π‘˜ = 167 w/(m βˆ’ K0
) ,
Specific heat 𝑐 = 0.91 (kJ/kg βˆ’ K0
),
Linear coefficient of thermal expansion 𝛼 = 22.2 x10βˆ’6
1/K0
,
Young’s modulus of elasticity of the material plate 𝐸 = 69 πΊπ‘ƒπ‘Ž ,
Poisson’s ratio (𝑣) = 0.33,
Stefan’s Boltzmann’s constant (Οƒ) = 5.67 x10βˆ’8
w/(m2
βˆ’ K04
) ,
Emissivity of surface (F) = 0.03.
Structural Properties
Number of nodes (𝑀) = 18,
Number of triangular elements (𝑁𝐸) = 20.
Initial condition
Time 𝑑 = 5 π‘šπ‘–π‘›,
Temperature of surrounding media (π‘‡βˆž) = 313 0
𝐾,
Initial temperature (𝑇𝑖 ) = 273 0
𝐾,
Temperature at lower surface π‘‡π‘œ = 273 0
𝐾.
VI. TEMPERATURE DISTRIBUTION
a) Discretization of circular plate in finite element
For the discretization of circular plate into finite elements considering symmetry about Z axis and right half of
circular plate is shown in the figure 2. Circular plate is discretized into 18 numbers of nodes and 20 numbers of
triangular elements.
Element Node
Z 𝑧 = β„Ž
13 14 15 16 17 18
7 8 9 10 11 12
πœ•π‘‡
πœ•π‘Ÿ
= 0 π‘Žπ‘‘ π‘Ÿ = π‘Ž
1 2 3 4 5 6 r
𝑧 = βˆ’β„Ž
Figure 2: Geometry showing node and element position in the axisymetric circular plate
1
2
3 7
6
5
4
1311
12
10
9
8
1614
19
20
18
1715
z=0
(origin)
Heat Transfer And Thermal Stress Analysis Of Circular Plate Due To Radiation Using Fem
International organization of Scientific Research 55 | P a g e
b) Assembly procedure
Solving the equations (3.3), (3.4), (3.5), (3.6), (3.7), one obtains the elemental characteristic, elemental
capacitance and elemental load matrix. Now assemble all 20 elements and formed the final equation which is
expressed as
𝐾𝑐 βˆ’ πΎπ‘Ÿ1 + πΎπ‘Ÿ2 𝑇 + 𝐢 𝑇 = βˆ’ π‘“π‘Ÿ
𝐾 𝑇 + 𝐢 𝑇 = βˆ’ π‘“π‘Ÿ
Applying Finite Difference Method as in [4] and substituting
𝑇 =
𝑇 𝑑 + βˆ†π‘‘ βˆ’ 𝑇(𝑑)
βˆ†π‘‘
the above equation reduces to
𝐾 𝑇 + 𝐢
𝑇 𝑑 + βˆ†π‘‘ βˆ’ 𝑇(𝑑)
βˆ†π‘‘
= βˆ’ π‘“π‘Ÿ
which is simplified as under
𝑇 𝑑 + βˆ†π‘‘ = 𝑇 βˆ’ 𝐢 βˆ’1
π‘“π‘Ÿ βˆ†π‘‘ βˆ’ 𝐢 βˆ’1
𝐾 𝑇 βˆ†π‘‘
Solving the above equation one obtains the temperatures on all the nodes at different time using Matlab
programming. The numerical values of temperature distribution in the circular plate at time t=5 min due to
radiation is given in the table 1 and graphical presentation of temperature variation along r axis and Z axis is
shown in the figures 3(a) and 3(b), respectively.
Table 1: Calculated Temperature distribution at time t=5 min
z  r r=0 r=0.2 r=0.4 r=0.6 r=0.8 r=1
z=-0.05 273 273 273 273 273 273
z=0 272.8379 273.081 273.1877 273.1008 272.7187 274.4366
z=0.05 273.1122 272.8317 272.7514 272.9992 273.095 270.4093
Heat Transfer And Thermal Stress Analysis Of Circular Plate Due To Radiation Using Fem
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VII. DISPLACEMENT ANALYSIS
a) Discretization of displacement element
Following the approach of Robert cook et al. [1], the displacement components of node j are taken as π‘ž2π‘—βˆ’1 in
the r direction and π‘ž2𝑗 in the Z direction. It denotes the global displacement vector
as 𝑄 = [π‘ž1, π‘ž2, π‘ž3, … … … … . π‘ž36] 𝑇
as shown in the figure 4.
z
13 14 15 16 17 18
7 8 9 10 11 12
1 2 3 4 5 6 r
Figure 4: Geometry showing displacement component on the node in the circular plate
b) Formation of elemental matrix
The distribution of the change in temperature βˆ†π‘‡(π‘Ÿ, 𝑍) is known, the strain due to this change in temperature
can be treated as an initial strain Π„0.
Π„0 = [π›Όβˆ†π‘‡, π›Όβˆ†π‘‡ ,0, π›Όβˆ†π‘‡] 𝑇
The temperature difference βˆ†π‘‡ is represented as
βˆ†π‘‡ = 𝑇𝑖𝑗 = 𝑇𝑖 βˆ’ 𝑇𝑗 .
The element stiffness matrix and element temperature load matrix is given below
𝐾 𝑒
= 2πœ‹π‘Ÿπ΄ 𝑒 𝐡 𝑇
𝐷𝐡 and πœƒ 𝑒
= 2πœ‹π‘Ÿπ΄ 𝑒 𝐡 𝑇
𝐷Є0
where
𝐷 =
𝐸(1 βˆ’ 𝑣)
(1 βˆ’ 2𝑣)(1 + 𝑣)
1
𝑣
(1 βˆ’ 𝑣)
𝑣
(1 βˆ’ 𝑣)
1
0
𝑣
(1 βˆ’ 𝑣)
0
𝑣
(1 βˆ’ 𝑣)
0 0
𝑣
(1 βˆ’ 𝑣)
𝑣
(1 βˆ’ 𝑣)
2
1 βˆ’ 2𝑣
(1 βˆ’ 𝑣)
0
0 1
[𝐡 𝑒
] =
1
𝑑𝑒𝑑 𝐽
𝑧23 0 𝑧31
0 π‘Ÿ32 0
0 𝑧12 0
π‘Ÿ13 0 π‘Ÿ21
π‘Ÿ32 𝑧23 π‘Ÿ13
𝑑𝑒𝑑 𝐽 βˆ— 𝑁1
π‘Ÿ
0
𝑑𝑒𝑑 𝐽 βˆ— 𝑁2
π‘Ÿ
𝑧31 π‘Ÿ21 𝑧12
0
𝑑𝑒𝑑 𝐽 βˆ— 𝑁3
π‘Ÿ
0
𝐽 =
π‘Ÿ13 𝑧13
π‘Ÿ23 𝑧23
Using the notation, π‘Ÿπ‘–π‘— β‰œ π‘Ÿπ‘– βˆ’ π‘Ÿπ‘— and 𝑧𝑖𝑗 β‰œ 𝑧𝑖 βˆ’ 𝑧𝑗 .
c) Assemble Procedure
Assembling all the elemental stiffness and temperature load, the final stiffness matrix K and temperature load
matrix πœƒ are formed and expressed as
𝐾𝑄 = πœƒ
The above equation is solved by using Gaussian elimination method to yield the displacement Q at the nodes
along radial and axial directions. The numerical values of displacement at time t=5 min. in a circular plate are
given in the tables 2(a) and 2(b). The figures 5(a) and 5(b) shows graphical representation of displacements
along radial (r) and axial (Z) directions respectively.
Table 2(a): Displacement along Radial direction at time t=5 min.
z  r r=0 r=0.2 r=0.4 r=0.6 r=0.8 r=1
z=-0.05 -3.8E-07 -5.2E-07 -3.9E-07 -4.4E-07 -8.59484E-07 -1.9E-06
z=0 5.42E-08 -4.2E-07 -8.6E-07 -8.2E-07 -1.77496E-06 -5.5E-06
z=0.05 -2E-07 1.82E-08 -1E-06 -1.3E-06 -1.65866E-06 -9E-06
(2j) Node
j (2j-1)
Heat Transfer And Thermal Stress Analysis Of Circular Plate Due To Radiation Using Fem
International organization of Scientific Research 57 | P a g e
Table 2(b): Displacement along axial direction at time t=5 min.
z  r r=0 r=0.2 r=0.4 r=0.6 r=0.8 r=1
z=-0.05 -7.6E-06 -1.5E-05 -3.1E-05 -3.8E-05 1.52588E-05 0
z=0 -1.5E-05 -1.5E-05 -2.3E-05 -1.5E-05 -7.62939E-06 -1.5E-05
z=0.05 -7.6E-06 -2.3E-05 0 0 1.52588E-05 -1.5E-05
VIII. STRESS ANALYSIS
Determine the thermal stresses in radial, axial and resultant direction as in Robert cook et al. [1]. Using Strain-
displacement relation, the elemental equation can be written in matrix form as
∈ 𝑒
= 𝐡 𝑒
π‘ž 𝑒
Stress Strain relation is
𝜍 𝑒
= 𝐸 πœ– 𝑒
βˆ’ πœ–0 or 𝜍 𝑒
= 𝐸(π΅π‘ž βˆ’ πœ–0)
where Π„0 = π›Όβˆ†π‘‘ , π›Όβˆ†π‘‘ ,0, π›Όβˆ†π‘‘ 𝑇
, ∈= ∈ π‘Ÿ , ∈ 𝑧 , ∈ π‘Ÿπ‘§ , ∈ πœƒ
𝑇
, and 𝜍 = πœπ‘Ÿ , πœπ‘§ , πœπ‘Ÿπ‘§ , πœπœƒ
𝑇
.
Using the above results of displacements and temperatures at the nodes, obtain the thermal stresses in a circular
plate at time t=5 min. along radial (r), axial (z), angular (πœƒ) and resultant (rz) directions are given in the tables
3(a), 3(b), 3(c) and 3(d) with graphical representation in the figures 6(a), 6(b), 6(c) and 6(d), respectively.
Table 3(a): Radial stress (𝝈 𝒓)
Z  r 0-0.2 0.2-0.4 0.4-0.6 0.6-0.8 0.8-1
-0.05-
0
-5.1E-
05
-
0.00053
4.52E-
05
-
0.0003
2
-1.5E-
05
0.00014
8
-
0.0001
5
0.000
255
-
0.0003
6
-
0.0039
0-
0.05
0.0002
1
0.00050
4
1.07E-
05
-
0.0002
4
-
0.0001
2
-
0.00046
-
0.0009
2
-
0.000
28
0.0013
59
0.0015
75
Heat Transfer And Thermal Stress Analysis Of Circular Plate Due To Radiation Using Fem
International organization of Scientific Research 58 | P a g e
Heat Transfer And Thermal Stress Analysis Of Circular Plate Due To Radiation Using Fem
International organization of Scientific Research 59 | P a g e
IX. CONCLUDING REMARKS
In this manuscript the attempt has been made for the temperature distribution, displacement analysis and thermal
stress analysis of the circular plate due to radiation using finite element analysis. For the better accuracy of the
results the large numbers of elements are taken for discretization. The Matlab programming is used for the
determination of numerical values for temperature, displacement and thermal stresses. The analyses predict
temperature distribution, displacement due to temperature change and deformation formed by the thermal stress
in circular plate. The numerical values and graphical representation of temperature distribution, displacement
and thermal stress analysis are shown. The numerical result satisfies the equilibrium and compatibility
conditions.
The temperature is changed with respect to time and the increase of temperature can be observed very high near
the center region of insulated surface, high in middle region, and low at the top corner of the circular plate
shown in the figures 3(a) and 3(b). From the figures 5(a) and 5(b) we observed the displacement is very high at
center of curved insulated surface and high in the middle portion of the circular plate. The development of radial
stress from figure 6(a) can be observed low near the insulated surface and slowly increase towards the center but
the axial increase from bottom to top is shown in figure 6(b). The figure 6(c) shows an angular stress in the
circular plate is varying in the central region and high near the insulated surface. The developments of resultant
stresses from figure 6(d) seem high in the lower center and middle portion of the circular plate.
REFERENCES
[1] Cook Robert D., Malkus David S. and Plesha Michael E., β€œConcept and Application of Finite Element
Analysis”, John Wiley and Sons, New York, third edition, 2000.
[2] Darabseh Tariq T., β€œTransient Thermal Stresses of Functionally Graded Thick Hollow Cylinder under the
Green-Lindsay Model”, World Academy of Science, Engineering and Technology, Vol. 59, pp. 2314-
2318, 2011.
[3] Dechaumphai Pramote and Lim Wiroj, β€œFinite Element Thermal-Structural Analysis of Heated products”,
Chulalongkorn University Press, Bangkok, 1996.
[4] Hutton David, β€œFundamentals of Finite Element Analysis”, Tata McGraw-Hill Publishing Company
Limited, New York, second edition, 2006.
[5] Rao S. Singiresu, β€œThe Finite Element Method in Engineering”, Elsevier publication, U. K., fourth
edition, 2008.
[6] Sharma Dinkar and Jiwari Ram, Kumar Sheo, β€œNumerical Solution of Two Point Boundary Value
Problems using Galerkin-Finite Element Method”, International Journal of Nonlinear Science, Vol. 13,
No. 2, pp. 204-210, 2012.
[7] Turner M. J., Clough R. W., Martin H. C. and Topp L. J., β€œStiffness and Deflection Analysis of complex
structures”, Journal of Aeronautical Sciences, Vol. 23, pp. 805-824, 1956.
[8] Venkadeshwaran K., Das S. and Misra D., β€œFinite Element simulation of 3-D laser forming by discrete
section circle line heating”, International Journal of Engineering, Science and Technology, Vol. 2, No. 4,
pp. 163-175, 2010.

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H04525159

  • 1. IOSR Journal of Engineering (IOSRJEN) www.iosrjen.org ISSN (e): 2250-3021, ISSN (p): 2278-8719 Vol. 04, Issue 05 (May. 2014), ||V2|| PP 51-59 International organization of Scientific Research 51 | P a g e Heat Transfer and Thermal Stress Analysis of Circular Plate Due to Radiation Using FEM Shubha Verma1 and V. S. Kulkarni2 1. Department of Mathematics, Ballarpur Institute of Technology, Ballarpur-442701, Maharashtra, India. 2. PG Department of Mathematics, University of Mumbai, Mumbai-400098, Maharashtra, India. Abstract: - The present paper deals with determination of transient heat transfer and thermal stresses analysis in a circular plate due to radiation. The radiation effect has been calculated by using Steffan’s Boltmann law. The upper surface of circular plate is subjected to radiation, whereas lower surface is at constant temperature π‘‡π‘œ and circular surface is thermally insulated. The initial temperature of circular plate is kept at 𝑇𝑖. The governing 2-D heat conduction equation has been solved by using finite element method. The results for temperature distribution, displacement and thermal stresses have been computed numerically, illustrated graphically and interpreted technically. Keywords: - Heat transfer analysis, Finite element method, Finite difference method, Thermal stresses analysis. I. INTRODUCTION In the early of nineteenth century the manufacturing industry was facing a critical problem of designing an advanced product with complex geometries, multi-material and different types of boundary conditions. Then the basic idea of finite element method was developed by Turner et al. [7] to obtain the solution of complicated problems. Since the actual problem is replaced it into a simpler form, one will be able to find its approximate solution rather than the exact solution. In the finite element method it will often be possible to improve or refine the approximate solution by spending more computational effort. Dechaumphai et al. [3] used finite element analysis procedure for predicting temperature and thermal stresses of heated products and analyzed heat transfer. Venkadeshwaran et al. [8] studied the deformation of a circular plate subjected to a circular irradiation path, coupled thermo-mechanical elasto-plastic simulation by finite element method. Laser forming of sheet metal is used for bending process, which is produced in the sheet by laser irradiation. Tariq Darabseh [2] studied the transient thermoelastic response of thick hollow cylinder made of functionally graded material under thermal loading using Galerkin finite element method. The thermal and mechanical properties of the functionally graded material are assumed to be varied in the radial direction according to a power law variation as a function of the volume fractions of the constituents and determined the transient temperature, radial displacement, and thermal stresses distribution through the radial direction of the cylinder. Sharma et al. [6] solved the two point boundary value problems with Neumann and mixed Robbin’s boundary conditions using Galerkin finite element method which have great importance in chemical engineering, deflection of beams etc. The numerical solutions are compared with the analytical solution. The present paper deals with the realistic problem of the thermal stresses of the isotropic circular plate due to radiation subjected to the upper surface, lower surface is at constant temperature π‘‡π‘œ and circular surface is thermally insulated with initial temperature at 𝑇𝑖. The governing heat conduction equation has been solved by using finite element method (FEM). The finite element formulation for thermoelastic stress analysis has been developed on the basis of classical theory of thermo elasticity and theory of mechanics of solid. Matlab programming is used to evaluate the transient temperature at different nodes and element thermal stresses in the circular plate. The results presented in this paper have better accuracy since numerical calculations have been performed for discretization of the large number of elements in the circular plate. To our knowledge no one has developed finite element model for heat transfer and thermal stress analysis due to radiation in circular plate. This is a new and novel contribution to the field. The results presented here will be useful in engineering problems particularly in the determination of the state of stress in circular plate subjected to radiation.
  • 2. Heat Transfer And Thermal Stress Analysis Of Circular Plate Due To Radiation Using Fem International organization of Scientific Research 52 | P a g e II. MATHEMATICAL FORMULATION OF THE PROBLEM z = h Radiation πœ•π‘‡ πœ•π‘Ÿ = 0 insulated suface z = -h Figure 1: Geometry showing circular plate due to radiation Differential Equation Figure 1 shows the schematic sketch of a circular plate occupying space D defined as 𝐷: 0 ≀ π‘Ÿ ≀ π‘Ž, βˆ’β„Ž ≀ 𝑧 ≀ β„Ž. Initially the circular plate is at arbitrary temperature 𝑇𝑖. The upper surface of circular plate is subjected to radiation, whereas lower surface is at constant temperature π‘‡π‘œ and circular surface is thermally insulated. The governing axisymetric differential equation is given as π‘˜ πœ•2 𝑇 πœ•π‘Ÿ2 + 1 π‘Ÿ πœ•π‘‡ πœ•π‘Ÿ + πœ•2 𝑇 πœ•π‘§2 = π‘πœŒ πœ•π‘‡ πœ•π‘‘ (2.1) where 𝜌 is the density of the solid, c is the specific heat, and k is the thermal conductivity. Boundary condition The boundary conditions on the circular plate under radiation effect are as follows: πœ•π‘‡ πœ•π‘Ÿ = 0 π‘Žπ‘‘ π‘Ÿ = π‘Ž, 𝑑 > 0 (2.2) π‘˜ πœ•π‘‡ πœ•π‘§ = 𝜍𝐹 𝑇4 βˆ’ π‘‡βˆž 4 π‘Žπ‘‘ 𝑧 = β„Ž , 𝑑 > 0 (2.3) 𝑇 π‘Ÿ, 𝑧, 𝑑 = π‘‡π‘œ π‘Žπ‘‘ 𝑧 = βˆ’β„Ž, 𝑑 > 0 (2.4) 𝑇 π‘Ÿ, 𝑧, 𝑑 = 𝑇𝑖 π‘Žπ‘‘ 𝑑 = 0, 0 ≀ π‘Ÿ ≀ π‘Ž, βˆ’β„Ž ≀ 𝑧 ≀ β„Ž (2.5) where π‘‡βˆž is the temperature of the surrounding media, 𝑇0 is the constant temperature, and 𝑇𝑖 is the initial temperature of the circular plate. III. GALERKIN FINITE ELEMENT FORMULATION On developing a finite element approach for two dimensional isotropic circular plate, following the David Hutton [4], one assumes two dimensional element having M nodes such that the temperature distribution in the element is described by 𝑇 π‘Ÿ, 𝑧, 𝑑 = 𝑁𝑖 π‘Ÿ, 𝑧 𝑇𝑖 𝑀 𝑖=1 𝑑 = 𝑁 𝑇 𝑇 (3.1) where 𝑁𝑖(π‘Ÿ, 𝑧) is the interpolation or shape function associated with nodal temperature 𝑇𝑖, 𝑁 is the row matrix of interpolation functions, and 𝑇 is the column matrix (vector) of nodal temperatures. Applying Galerkin’s finite element method, the residual equations corresponding to equation (2.1) for all 𝑖 = 1, 2, … … … 𝑀 are 𝑁𝑖(π‘Ÿ, 𝑧) π‘˜ πœ•2 𝑇 πœ•π‘Ÿ2 + 1 π‘Ÿ πœ•π‘‡ πœ•π‘Ÿ + πœ•2 𝑇 πœ•π‘§2 βˆ’ π‘πœŒ πœ•π‘‡ πœ•π‘‘ π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§π‘‘πœƒ = 0 For the axisymmetric case the integrand is independent of the co-ordinate ΞΈ, so the above equation becomes 2πœ‹ 𝑁𝑖 π‘Ÿ, 𝑧 π‘˜ πœ•2 𝑇 πœ•π‘Ÿ2 + 1 π‘Ÿ πœ•π‘‡ πœ•π‘Ÿ + πœ•2 𝑇 πœ•π‘§2 βˆ’ π‘πœŒ πœ•π‘‡ πœ•π‘‘ π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ = 0 As r is independent of z so above equation becomes 2πœ‹ 𝑁𝑖 π‘Ÿ, 𝑧 π‘˜ 1 π‘Ÿ πœ• πœ•π‘Ÿ π‘Ÿ πœ•π‘‡ πœ•π‘Ÿ + πœ• πœ•π‘§ π‘Ÿ πœ•π‘‡ πœ•π‘§ βˆ’ π‘πœŒ πœ•π‘‡ πœ•π‘‘ π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ = 0 Integrating by parts the first two terms of the above equation 2πœ‹ π‘˜ πœ•π‘π‘– π‘Ÿ, 𝑧 πœ•π‘Ÿ πœ•π‘‡ πœ•π‘Ÿ + π‘˜ πœ•π‘π‘– π‘Ÿ, 𝑧 πœ•π‘§ πœ•π‘‡ πœ•π‘§ + πœŒπ‘π‘π‘– π‘Ÿ, 𝑧 πœ•π‘‡ πœ•π‘‘ . 𝐴 π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ βˆ’ 2πœ‹π‘˜ π‘Ÿπ‘π‘– π‘Ÿ, 𝑧 πœ•π‘‡ πœ•π‘§ 𝑧=βˆ’β„Ž β„Žπ‘Ž 0 π‘‘π‘Ÿ βˆ’ 2πœ‹π‘˜ π‘Ÿπ‘π‘– π‘Ÿ, 𝑧 πœ•π‘‡ πœ•π‘Ÿ π‘Ÿ=0 π‘Žβ„Ž βˆ’β„Ž 𝑑𝑧 = 0
  • 3. Heat Transfer And Thermal Stress Analysis Of Circular Plate Due To Radiation Using Fem International organization of Scientific Research 53 | P a g e Applying the boundary conditions of equation (2.2) and (2.3) the above equation reduces to 2πœ‹ π‘˜ πœ•π‘π‘– π‘Ÿ, 𝑧 πœ•π‘Ÿ πœ•π‘‡ πœ•π‘Ÿ + π‘˜ πœ•π‘π‘– π‘Ÿ, 𝑧 πœ•π‘§ πœ•π‘‡ πœ•π‘§ + πœŒπ‘π‘π‘– π‘Ÿ, 𝑧 πœ•π‘‡ πœ•π‘‘ . 𝐴 π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ = 2πœ‹ 𝑁𝑖 π‘Ÿ, β„Ž ( 𝜍𝐹 𝑇4 βˆ’ π‘‡βˆž 4 )π‘Ÿ π‘Ž 0 π‘‘π‘Ÿ βˆ’ 2πœ‹ 𝑁𝑖 π‘Ÿ, βˆ’β„Ž π‘˜ πœ•π‘‡ πœ•π‘§ 𝑧=βˆ’β„Ž π‘Ÿ π‘Ž 0 π‘‘π‘Ÿ Using the equation (3.1) the above equation becomes 2πœ‹π‘˜ πœ• 𝑁 πœ•π‘Ÿ πœ• 𝑁 𝑇 πœ•π‘Ÿ + πœ• 𝑁 πœ•π‘§ πœ• 𝑁 𝑇 πœ•π‘§ 𝑇 π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ + 2πœ‹πœŒπ‘ 𝑁 𝑁 𝑇 𝑇 . 𝐴 . 𝐴 π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ = 2πœ‹ 𝑁𝑖 π‘Ÿ, β„Ž 𝜍𝐹 𝑇4 βˆ’ π‘‡βˆž 4 π‘Ÿ π‘Ž 0 π‘‘π‘Ÿ βˆ’ 2πœ‹ 𝑁𝑖 π‘Ÿ, βˆ’β„Ž π‘˜ πœ•[𝑁] πœ•π‘§ {𝑇} 𝑧=βˆ’β„Ž π‘Ÿ π‘Ž 0 π‘‘π‘Ÿ For the radiation condition follow Singiresu Rao [5] and get 2πœ‹π‘˜ πœ• 𝑁 πœ•π‘Ÿ πœ• 𝑁 𝑇 πœ•π‘Ÿ + πœ• 𝑁 πœ•π‘§ πœ• 𝑁 𝑇 πœ•π‘§ 𝑇 π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ + 2πœ‹πœŒπ‘ 𝑁 𝑁 𝑇 𝑇 . 𝐴 . 𝐴 π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ = 2πœ‹ 𝑁𝑖 π‘Ÿ, β„Ž 𝜍𝐹 𝑇2 + π‘‡βˆž 2 𝑇 + π‘‡βˆž 𝑇 βˆ’ π‘‡βˆž 𝑧=β„Ž π‘Ÿ π‘Ž 0 π‘‘π‘Ÿ βˆ’ 2πœ‹ 𝑁𝑖 π‘Ÿ, βˆ’β„Ž π‘˜ πœ• 𝑁 πœ•π‘§ 𝑇 𝑧=βˆ’β„Ž π‘Ÿ π‘Ž 0 π‘‘π‘Ÿ which is simplified as 2πœ‹π‘˜ πœ• 𝑁 πœ•π‘Ÿ πœ• 𝑁 𝑇 πœ•π‘Ÿ + πœ• 𝑁 πœ•π‘§ πœ• 𝑁 𝑇 πœ•π‘§ 𝑇 π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ + 2πœ‹πœŒπ‘ 𝑁 𝑁 𝑇 𝑇 . 𝐴 . 𝐴 π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ = 2πœ‹β„Ž π‘Ÿ 𝑁𝑖 π‘Ÿ, β„Ž [𝑁𝑖 π‘Ÿ, β„Ž ] 𝑇 π‘Ÿ π‘Ž 0 π‘‘π‘Ÿ βˆ’ 2πœ‹β„Ž π‘Ÿ π‘‡βˆž 𝑁𝑖 π‘Ÿ, β„Ž π‘Ÿ π‘Ž 0 π‘‘π‘Ÿ βˆ’ 2πœ‹ 𝑁𝑖 π‘Ÿ, βˆ’β„Ž π‘˜ πœ• 𝑁 πœ•π‘§ 𝑇 𝑧=βˆ’β„Ž π‘Ÿ π‘Ž 0 π‘‘π‘Ÿ where β„Ž π‘Ÿ = 𝜍𝐹 𝑇2 + π‘‡βˆž 2 𝑇 + π‘‡βˆž This is of the form 𝐾𝑐 βˆ’ πΎπ‘Ÿ1 + πΎπ‘Ÿ2 𝑇 + 𝐢 𝑇 = βˆ’ π‘“π‘Ÿ where the characteristic matrix 𝐾𝑐 β‰œ 2πœ‹π‘˜ πœ• 𝑁 πœ•π‘₯ πœ• 𝑁 𝑇 πœ•π‘₯ + πœ• 𝑁 πœ•π‘₯ πœ• 𝑁 𝑇 πœ•π‘₯ π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ . 𝐴 (3.3) πΎπ‘Ÿ1 𝑧=β„Ž β‰œ 2πœ‹β„Ž π‘Ÿ 𝑁𝑖 π‘Ÿ, β„Ž [𝑁𝑖 π‘Ÿ, β„Ž ] 𝑇 π‘Ÿ π‘Ž 0 π‘‘π‘Ÿ (3.4) πΎπ‘Ÿ2 𝑧=βˆ’β„Ž β‰œ 2πœ‹π‘˜ 𝑁𝑖 π‘Ÿ, βˆ’β„Ž πœ• 𝑁 πœ•π‘§ 𝑧=βˆ’β„Ž π‘Ÿ π‘Ž 0 π‘‘π‘Ÿ (3.5) The capacitance matrix 𝐢 β‰œ 2πœ‹πœŒπ‘ 𝑁 𝑁 𝑇. 𝐴 π‘Ÿπ‘‘π‘Ÿπ‘‘π‘§ (3.6) The gradient or load matrix π‘“π‘Ÿ β‰œ 2πœ‹β„Ž π‘Ÿ π‘‡βˆž 𝑁𝑖 π‘Ÿ, β„Ž π‘Ÿ π‘Ž 0 π‘‘π‘Ÿ (3.7) IV. ELEMENT FORMULATION Formulating the element shape functions as in Robert Cook et al. [1] and Singiresu Rao [5], the field variable is expressed in the polynomial form as βˆ… π‘Ÿ, 𝑧 = π‘Ž0 + π‘Ž1 π‘Ÿ + π‘Ž2 𝑧 which satisfied the coordinate of the vertices of the triangle as π‘Ÿ1, 𝑧1 , π‘Ÿ2, 𝑧2 , π‘Ÿ3, 𝑧3 and the nodal conditions βˆ… π‘Ÿ1, 𝑧1 = βˆ…1, βˆ… π‘Ÿ2, 𝑧2 = βˆ…2 , βˆ… π‘Ÿ3, 𝑧3 = βˆ…3. Applying the nodal boundary conditions to obtain the interpolation function as N1 N2 N3 = [1 r z] 1 r1 z1 1 r2 z2 1 r3 z3 βˆ’1 Solving above one obtains the shape function for the triangular element (three nodes) as 𝑁1 π‘Ÿ, 𝑧 = 1 2𝐴 π‘Ÿ2 𝑧3 βˆ’ π‘Ÿ3 𝑧2 + 𝑧2 βˆ’ 𝑧3 π‘Ÿ + π‘Ÿ3 βˆ’ π‘Ÿ2 𝑧 𝑁2 π‘Ÿ, 𝑧 = 1 2𝐴 π‘Ÿ3 𝑧1 βˆ’ π‘Ÿ1 𝑧3 + 𝑧3 βˆ’ 𝑧1 π‘Ÿ + π‘Ÿ1 βˆ’ π‘Ÿ3 𝑧 𝑁3 π‘Ÿ, 𝑧 = 1 2𝐴 π‘Ÿ1 𝑧2 βˆ’ π‘Ÿ2 𝑧1 + 𝑧1 βˆ’ 𝑧2 π‘Ÿ + π‘Ÿ2 βˆ’ π‘Ÿ1 𝑧 where the area of the triangular element is given by
  • 4. Heat Transfer And Thermal Stress Analysis Of Circular Plate Due To Radiation Using Fem International organization of Scientific Research 54 | P a g e 𝐴 = 1 2 1 π‘Ÿ1 𝑧1 1 π‘Ÿ2 𝑧2 1 π‘Ÿ3 𝑧3 . The shape functions can also represented in terms of area (𝐴) co-ordinates system as 𝑁1 = 𝐴1 𝐴 , 𝑁2 = 𝐴2 𝐴 and 𝑁3 = 𝐴3 𝐴 and the local co-ordinates r and z are represented as π‘Ÿ = 𝑁1 π‘Ÿ1 + 𝑁2 π‘Ÿ2 + 𝑁3 π‘Ÿ3 𝑧 = 𝑁1 𝑧1 + 𝑁2 𝑧2 + 𝑁3 𝑧3. V. NUMERICAL CALCULATION The numerical calculations have been carried out for aluminum circular plate with the following parameters: Dimensions Radius (π‘Ÿ) = 1 m, Height β„Ž = 0.05 m. Material Properties Density of the solid 𝜌 = 2700 kg/m3 , Thermal conductivity of the material π‘˜ = 167 w/(m βˆ’ K0 ) , Specific heat 𝑐 = 0.91 (kJ/kg βˆ’ K0 ), Linear coefficient of thermal expansion 𝛼 = 22.2 x10βˆ’6 1/K0 , Young’s modulus of elasticity of the material plate 𝐸 = 69 πΊπ‘ƒπ‘Ž , Poisson’s ratio (𝑣) = 0.33, Stefan’s Boltzmann’s constant (Οƒ) = 5.67 x10βˆ’8 w/(m2 βˆ’ K04 ) , Emissivity of surface (F) = 0.03. Structural Properties Number of nodes (𝑀) = 18, Number of triangular elements (𝑁𝐸) = 20. Initial condition Time 𝑑 = 5 π‘šπ‘–π‘›, Temperature of surrounding media (π‘‡βˆž) = 313 0 𝐾, Initial temperature (𝑇𝑖 ) = 273 0 𝐾, Temperature at lower surface π‘‡π‘œ = 273 0 𝐾. VI. TEMPERATURE DISTRIBUTION a) Discretization of circular plate in finite element For the discretization of circular plate into finite elements considering symmetry about Z axis and right half of circular plate is shown in the figure 2. Circular plate is discretized into 18 numbers of nodes and 20 numbers of triangular elements. Element Node Z 𝑧 = β„Ž 13 14 15 16 17 18 7 8 9 10 11 12 πœ•π‘‡ πœ•π‘Ÿ = 0 π‘Žπ‘‘ π‘Ÿ = π‘Ž 1 2 3 4 5 6 r 𝑧 = βˆ’β„Ž Figure 2: Geometry showing node and element position in the axisymetric circular plate 1 2 3 7 6 5 4 1311 12 10 9 8 1614 19 20 18 1715 z=0 (origin)
  • 5. Heat Transfer And Thermal Stress Analysis Of Circular Plate Due To Radiation Using Fem International organization of Scientific Research 55 | P a g e b) Assembly procedure Solving the equations (3.3), (3.4), (3.5), (3.6), (3.7), one obtains the elemental characteristic, elemental capacitance and elemental load matrix. Now assemble all 20 elements and formed the final equation which is expressed as 𝐾𝑐 βˆ’ πΎπ‘Ÿ1 + πΎπ‘Ÿ2 𝑇 + 𝐢 𝑇 = βˆ’ π‘“π‘Ÿ 𝐾 𝑇 + 𝐢 𝑇 = βˆ’ π‘“π‘Ÿ Applying Finite Difference Method as in [4] and substituting 𝑇 = 𝑇 𝑑 + βˆ†π‘‘ βˆ’ 𝑇(𝑑) βˆ†π‘‘ the above equation reduces to 𝐾 𝑇 + 𝐢 𝑇 𝑑 + βˆ†π‘‘ βˆ’ 𝑇(𝑑) βˆ†π‘‘ = βˆ’ π‘“π‘Ÿ which is simplified as under 𝑇 𝑑 + βˆ†π‘‘ = 𝑇 βˆ’ 𝐢 βˆ’1 π‘“π‘Ÿ βˆ†π‘‘ βˆ’ 𝐢 βˆ’1 𝐾 𝑇 βˆ†π‘‘ Solving the above equation one obtains the temperatures on all the nodes at different time using Matlab programming. The numerical values of temperature distribution in the circular plate at time t=5 min due to radiation is given in the table 1 and graphical presentation of temperature variation along r axis and Z axis is shown in the figures 3(a) and 3(b), respectively. Table 1: Calculated Temperature distribution at time t=5 min z r r=0 r=0.2 r=0.4 r=0.6 r=0.8 r=1 z=-0.05 273 273 273 273 273 273 z=0 272.8379 273.081 273.1877 273.1008 272.7187 274.4366 z=0.05 273.1122 272.8317 272.7514 272.9992 273.095 270.4093
  • 6. Heat Transfer And Thermal Stress Analysis Of Circular Plate Due To Radiation Using Fem International organization of Scientific Research 56 | P a g e VII. DISPLACEMENT ANALYSIS a) Discretization of displacement element Following the approach of Robert cook et al. [1], the displacement components of node j are taken as π‘ž2π‘—βˆ’1 in the r direction and π‘ž2𝑗 in the Z direction. It denotes the global displacement vector as 𝑄 = [π‘ž1, π‘ž2, π‘ž3, … … … … . π‘ž36] 𝑇 as shown in the figure 4. z 13 14 15 16 17 18 7 8 9 10 11 12 1 2 3 4 5 6 r Figure 4: Geometry showing displacement component on the node in the circular plate b) Formation of elemental matrix The distribution of the change in temperature βˆ†π‘‡(π‘Ÿ, 𝑍) is known, the strain due to this change in temperature can be treated as an initial strain Π„0. Π„0 = [π›Όβˆ†π‘‡, π›Όβˆ†π‘‡ ,0, π›Όβˆ†π‘‡] 𝑇 The temperature difference βˆ†π‘‡ is represented as βˆ†π‘‡ = 𝑇𝑖𝑗 = 𝑇𝑖 βˆ’ 𝑇𝑗 . The element stiffness matrix and element temperature load matrix is given below 𝐾 𝑒 = 2πœ‹π‘Ÿπ΄ 𝑒 𝐡 𝑇 𝐷𝐡 and πœƒ 𝑒 = 2πœ‹π‘Ÿπ΄ 𝑒 𝐡 𝑇 𝐷Є0 where 𝐷 = 𝐸(1 βˆ’ 𝑣) (1 βˆ’ 2𝑣)(1 + 𝑣) 1 𝑣 (1 βˆ’ 𝑣) 𝑣 (1 βˆ’ 𝑣) 1 0 𝑣 (1 βˆ’ 𝑣) 0 𝑣 (1 βˆ’ 𝑣) 0 0 𝑣 (1 βˆ’ 𝑣) 𝑣 (1 βˆ’ 𝑣) 2 1 βˆ’ 2𝑣 (1 βˆ’ 𝑣) 0 0 1 [𝐡 𝑒 ] = 1 𝑑𝑒𝑑 𝐽 𝑧23 0 𝑧31 0 π‘Ÿ32 0 0 𝑧12 0 π‘Ÿ13 0 π‘Ÿ21 π‘Ÿ32 𝑧23 π‘Ÿ13 𝑑𝑒𝑑 𝐽 βˆ— 𝑁1 π‘Ÿ 0 𝑑𝑒𝑑 𝐽 βˆ— 𝑁2 π‘Ÿ 𝑧31 π‘Ÿ21 𝑧12 0 𝑑𝑒𝑑 𝐽 βˆ— 𝑁3 π‘Ÿ 0 𝐽 = π‘Ÿ13 𝑧13 π‘Ÿ23 𝑧23 Using the notation, π‘Ÿπ‘–π‘— β‰œ π‘Ÿπ‘– βˆ’ π‘Ÿπ‘— and 𝑧𝑖𝑗 β‰œ 𝑧𝑖 βˆ’ 𝑧𝑗 . c) Assemble Procedure Assembling all the elemental stiffness and temperature load, the final stiffness matrix K and temperature load matrix πœƒ are formed and expressed as 𝐾𝑄 = πœƒ The above equation is solved by using Gaussian elimination method to yield the displacement Q at the nodes along radial and axial directions. The numerical values of displacement at time t=5 min. in a circular plate are given in the tables 2(a) and 2(b). The figures 5(a) and 5(b) shows graphical representation of displacements along radial (r) and axial (Z) directions respectively. Table 2(a): Displacement along Radial direction at time t=5 min. z r r=0 r=0.2 r=0.4 r=0.6 r=0.8 r=1 z=-0.05 -3.8E-07 -5.2E-07 -3.9E-07 -4.4E-07 -8.59484E-07 -1.9E-06 z=0 5.42E-08 -4.2E-07 -8.6E-07 -8.2E-07 -1.77496E-06 -5.5E-06 z=0.05 -2E-07 1.82E-08 -1E-06 -1.3E-06 -1.65866E-06 -9E-06 (2j) Node j (2j-1)
  • 7. Heat Transfer And Thermal Stress Analysis Of Circular Plate Due To Radiation Using Fem International organization of Scientific Research 57 | P a g e Table 2(b): Displacement along axial direction at time t=5 min. z r r=0 r=0.2 r=0.4 r=0.6 r=0.8 r=1 z=-0.05 -7.6E-06 -1.5E-05 -3.1E-05 -3.8E-05 1.52588E-05 0 z=0 -1.5E-05 -1.5E-05 -2.3E-05 -1.5E-05 -7.62939E-06 -1.5E-05 z=0.05 -7.6E-06 -2.3E-05 0 0 1.52588E-05 -1.5E-05 VIII. STRESS ANALYSIS Determine the thermal stresses in radial, axial and resultant direction as in Robert cook et al. [1]. Using Strain- displacement relation, the elemental equation can be written in matrix form as ∈ 𝑒 = 𝐡 𝑒 π‘ž 𝑒 Stress Strain relation is 𝜍 𝑒 = 𝐸 πœ– 𝑒 βˆ’ πœ–0 or 𝜍 𝑒 = 𝐸(π΅π‘ž βˆ’ πœ–0) where Π„0 = π›Όβˆ†π‘‘ , π›Όβˆ†π‘‘ ,0, π›Όβˆ†π‘‘ 𝑇 , ∈= ∈ π‘Ÿ , ∈ 𝑧 , ∈ π‘Ÿπ‘§ , ∈ πœƒ 𝑇 , and 𝜍 = πœπ‘Ÿ , πœπ‘§ , πœπ‘Ÿπ‘§ , πœπœƒ 𝑇 . Using the above results of displacements and temperatures at the nodes, obtain the thermal stresses in a circular plate at time t=5 min. along radial (r), axial (z), angular (πœƒ) and resultant (rz) directions are given in the tables 3(a), 3(b), 3(c) and 3(d) with graphical representation in the figures 6(a), 6(b), 6(c) and 6(d), respectively. Table 3(a): Radial stress (𝝈 𝒓) Z r 0-0.2 0.2-0.4 0.4-0.6 0.6-0.8 0.8-1 -0.05- 0 -5.1E- 05 - 0.00053 4.52E- 05 - 0.0003 2 -1.5E- 05 0.00014 8 - 0.0001 5 0.000 255 - 0.0003 6 - 0.0039 0- 0.05 0.0002 1 0.00050 4 1.07E- 05 - 0.0002 4 - 0.0001 2 - 0.00046 - 0.0009 2 - 0.000 28 0.0013 59 0.0015 75
  • 8. Heat Transfer And Thermal Stress Analysis Of Circular Plate Due To Radiation Using Fem International organization of Scientific Research 58 | P a g e
  • 9. Heat Transfer And Thermal Stress Analysis Of Circular Plate Due To Radiation Using Fem International organization of Scientific Research 59 | P a g e IX. CONCLUDING REMARKS In this manuscript the attempt has been made for the temperature distribution, displacement analysis and thermal stress analysis of the circular plate due to radiation using finite element analysis. For the better accuracy of the results the large numbers of elements are taken for discretization. The Matlab programming is used for the determination of numerical values for temperature, displacement and thermal stresses. The analyses predict temperature distribution, displacement due to temperature change and deformation formed by the thermal stress in circular plate. The numerical values and graphical representation of temperature distribution, displacement and thermal stress analysis are shown. The numerical result satisfies the equilibrium and compatibility conditions. The temperature is changed with respect to time and the increase of temperature can be observed very high near the center region of insulated surface, high in middle region, and low at the top corner of the circular plate shown in the figures 3(a) and 3(b). From the figures 5(a) and 5(b) we observed the displacement is very high at center of curved insulated surface and high in the middle portion of the circular plate. The development of radial stress from figure 6(a) can be observed low near the insulated surface and slowly increase towards the center but the axial increase from bottom to top is shown in figure 6(b). The figure 6(c) shows an angular stress in the circular plate is varying in the central region and high near the insulated surface. The developments of resultant stresses from figure 6(d) seem high in the lower center and middle portion of the circular plate. REFERENCES [1] Cook Robert D., Malkus David S. and Plesha Michael E., β€œConcept and Application of Finite Element Analysis”, John Wiley and Sons, New York, third edition, 2000. [2] Darabseh Tariq T., β€œTransient Thermal Stresses of Functionally Graded Thick Hollow Cylinder under the Green-Lindsay Model”, World Academy of Science, Engineering and Technology, Vol. 59, pp. 2314- 2318, 2011. [3] Dechaumphai Pramote and Lim Wiroj, β€œFinite Element Thermal-Structural Analysis of Heated products”, Chulalongkorn University Press, Bangkok, 1996. [4] Hutton David, β€œFundamentals of Finite Element Analysis”, Tata McGraw-Hill Publishing Company Limited, New York, second edition, 2006. [5] Rao S. Singiresu, β€œThe Finite Element Method in Engineering”, Elsevier publication, U. K., fourth edition, 2008. [6] Sharma Dinkar and Jiwari Ram, Kumar Sheo, β€œNumerical Solution of Two Point Boundary Value Problems using Galerkin-Finite Element Method”, International Journal of Nonlinear Science, Vol. 13, No. 2, pp. 204-210, 2012. [7] Turner M. J., Clough R. W., Martin H. C. and Topp L. J., β€œStiffness and Deflection Analysis of complex structures”, Journal of Aeronautical Sciences, Vol. 23, pp. 805-824, 1956. [8] Venkadeshwaran K., Das S. and Misra D., β€œFinite Element simulation of 3-D laser forming by discrete section circle line heating”, International Journal of Engineering, Science and Technology, Vol. 2, No. 4, pp. 163-175, 2010.