This document discusses a presentation on nanotechnology and its applications. It begins with introducing the speaker, A/Prof Jeffrey Funk, and providing an outline of the presentation topics which include semiconductors, MEMS, nanotechnology, superconductivity, lighting, human-computer interfaces, telecommunications, 3D printing and energy storage. The presentation focuses on the dimensions of performance for nanotechnologies, the rates of improvement, what drives these improvements, whether improvements will continue, new systems that may emerge, and what this tells us about the future. Key points discussed are the two mechanisms of improvements - creating new materials and geometrical scaling, and how both are relevant to nanotechnology. Examples of carbon nanotubes, graphene and
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Nanotechnology and its Economic Feasibility
1. A/Prof Jeffrey Funk
Division of Engineering and
Technology Management
National University of Singapore
When Will NanoTechnology-Based
Products Become Economically
Feasible for Specific Applications?
For information on other technologies, see http://www.slideshare.net/Funk98/presen
2. Session Technology
1 Objectives and overview of course
2 Two types of improvements: 1) Creating materials that
better exploit physical phenomena; 2) Geometrical scaling
4 Semiconductors, ICs, electronic systems
5 MEMS and Bio-electronic ICs
6 Nanotechnology and DNA sequencing
7 Superconductivity and solar cells
8 Lighting and Displays
9 Human-computer interfaces (also roll-to roll printing)
10 Telecommunications and Internet
11 3D printing and energy storage
This is Part of the Sixth Session of MT5009
3. Objectives
What are the important dimensions of
performance for nanotechnologies and their
higher level systems?
What are the rates of improvement?
What drives these rapid rates of improvement?
Will these improvements continue?
What kinds of new systems will likely emerge
from the improvements in nanotechnology?
What does this tell us about the future?
4. As Noted in Previous Session, Two
main mechanisms for improvements
Creating materials (and their associated processes)
that better exploit physical phenomenon
Geometrical scaling
Increases in scale
Reductions in scale
Some technologies directly experience
improvements while others indirectly experience
them through improvements in ―components‖
A summary of these ideas can be found in
1) What Drives Exponential Improvements? California Management Review, Spring 2013
2) Technology Change and the Rise of New Industries, Stanford University Press, 2013
3) Exponential Change: what drives it? What does it tell us about the future?
5. Both are Relevant to Nanotechnology
Creating materials (and their associated processes)
that better exploit physical phenomenon
Creating materials such as carbon nanotubes that better
exploit small dimensions
Geometrical scaling
Increases in scale: larger production equipment
Reductions in scale: exploiting phenomena at small
dimensions; ability to create smaller dimensions enables
more phenomena to be exploited. Some people argue that
―thin film‖ is part of every important technology
Some technologies directly experience
improvements while others indirectly experience
them through improvements in ―components‖
Better nanotechnology-based products lead to better
electronic systems
6. Both Relevant to Nanotechnology
(cont)
Rapid improvements in integrated circuits (ICs),
magnetic storage, other electronic technologies
over last 50 years
Moore‘s Law
Areal recording density of hard disk platters
These improvements have enabled many new
forms of electronic products and improvements in
them
Computers, Mobile Phones, Internet
Is there a similar or greater potential for
nanotechnology?
Are there indications of this potential in a
7. Outline
What is nanotechnology?
Fullerene, Graphene and Carbon
Nanotubes
Quantum Dots
Nanoparticles
Nanofibers
Common issues
8. What is NanoTechnology? (1)
Things on the nano-meter (10-9) level: 1-100 nm
ICs, MEMS, and bio-electronics can be considered
nano-technology
But,
nano-technology should take us to smaller
scale, molecular or even atomic level
like ICs, these technologies should benefit from the
reductions in scale that these nano-dimensions
represent
involve self-assembly (like with snowflakes and
biological reproduction) so that the costs of making
them are low
Have progress that is measurable and identifiable
10. What is NanoTechnology? (2)
One-dimensional nanoproducts
thin film devices, coatings (antireflection, corrosion),
graphene and quantum wells (stacked thin film layers)
found in semiconductor, metallic, and dielectric films
• Two-dimensional (2-D) nanoproducts
single or multiwall nanotubes
nanowires, nanorods
Three-dimensional (3-D) nanoproducts
fullerenes,
dendrimers
nanoparticles
polymeric dispersions
11. Why do we care? From Large to Small
A number of physical phenomena become
pronounced as the size of the system decreases
increase in surface area to volume ratio altering
mechanical, thermal and catalytic properties
statistical and quantum mechanical effects at less than
100 nanometers
hydrogen bonding, molecular forces, van der waals
forces
Different properties appear at the nano-scale,
enabling unique applications
opaque substances become transparent (copper)
stable materials turn combustible (aluminum)
insoluble materials become soluble (gold)
high thermal and electrical conductivities and strength
(carbon)
12. As the size of a
particle
becomes smaller,
van der walls (vdw)
forces (i.e., electro-
magnetic forces
between neutral
atoms) become
much more
important than
gravitational forces
(earth-particle and
particle-particle)
Source: Treavor A. Kendall,
13. Once we have Small Things, How
can we Make Big Things?
Top-down approaches are too expensive
Micro-machining
Photolithography
Electron-beam lithography
Focused ion beams
Bottom-up, or so-called self assembly is
needed
Modern synthetic chemistry enables synthesis of
chemicals from molecules
New methods are needed
14. Manufacturing Processes are Critical
Processes determine costs and performance of nano-
products
Needed characteristics of processes
High purity: often need 99.9999999%
High material yields: low yields are common in many
processes such as molecular beam epitaxy (3-10%) or
metal organic CVD (theoretical limit is 50%)
Small number of process steps
Low temperature and vacuum requirements as these
raise costs
Benefits from increases in scale of equipment, such as
those that exist in chemical plants and production of liquid
15. Outline
What is nanotechnology?
Fullerene, Graphene and Carbon
Nanotubes
Quantum Dots
Nanoparticles
Nanofibers
Common issues
16. Fullerenes, Graphene, and Carbon
Nanotubes
Fullerenes
specific number of carbon
atoms
arranged as sphere
20 is the smallest, many
other
stable numbers
Graphene
flat sheet of carbon atoms
Carbon Nanotubes
flat sheet is rolled so that
sides
are connected, thus
17. Fullerenes
As size of fullerenes increases, energy gap between highest
and lowest orbital also decreases where this gap is
analogous to the band gap in semiconductors
One can also dope fullerenes by inserting atoms inside of
them
Thus, one can design fullerenes with specific electronic
properties as with semiconductors
Depending on purity, price of fullerenes is more than $100 per
gram
18. Graphene
A single layer of carbon atoms
Very low electrical resistance, high thermal conductivity
(4,000 W/m-K), and high mobility (about 200,000
cm2/Vs at room temperature, compared to 1,400 in
silicon and 77,000 in indium antimonide)
One of strongest materials, but yet flexible
Unusual optical behavior: equally transparent to
ultraviolet, visible and infrared light
Two current markets (composites for strength and
electrodes for conductivity) but also displays, computer
chips, and solar cells
http://www.youtube.com/watch?v=XDJRlBSXsow
Source: Segal, Michael (2009). "Selling graphene by the ton". Nature Nanotechnology 4 (10): 612–4
Nature 483, S29 (15 March 2012). Also http://www.azom.com/news.aspx?newsID=11679
19. One Measure of Improvement
Diameter of the sheets that can be fabricated
According to Prof..Tomas Palacios of MIT, the
size of graphene sheets has been increased from
a few microns to about 30 inches in the last few
years. Further increases will open up new
applications as will cost reductions.
http://edition.cnn.com/2013/04/29/tech/graphene-
miracle-material/index.html?hpt=hp_c3
20. 300 square
centimeter
graphene film from
Graphene
frontiers
Graphene Frontiers claims
it will
have a roll-to-roll machine
prototype ready within a
few years. The three big
applications will be
desalinization and filtration,
biosensing and electronics.
22. But lots of controversy!!!!
Many argue these large sheets do not have consisten
performance (including flatness) across the sheets
23. Another Measure of Improvement is Price
(Euros/cm2)
http://www.graphenea.com/pages/graphene-
price#.Ut8YMRAZ6Uk
24. What About Graphene Composites?
Alternate layers of graphene with other materials
grow single layer of graphene on a metallic deposited
substrate using chemical vapor deposition, then add
another metal layer
repeat the steps, resulting in multilayer metal-graphene
composite of 0.00004% in weight of graphene
The graphene makes copper 500 times and
nickel 180 times stronger
Big application for aircraft?
Another material, a nanocoating, reduced fuel
consumption by 2 percent and enabled one airline to
save $22 million per year
http://spectrum.ieee.org/nanoclast/semiconductors/nanotechnology/for-first-time-graphene-and-metal-
make-strong-composite
25. Not Just Graphene, i.e., Carbon
As of April 2013, >10 materials found that are one or a
few atoms thick
Transition metal dichalcogenides for solar cells
http://gizmodo.com/super-thin-graphene-solar-panels-could-pave-the-way-for-489111383
Boron nitride (insulator) has been fabricated in one-
atom sheet as has Molybdenum Sulfide
Molybdenum Sulfide is semiconductor, Boron Nitride is
insulator, Graphene is for interconnect
Together one atom thick flash memory devices have been
constructed (http://www.thessdreview.com/daily-news/latest-buzz/flash-memory-to-be-based-
on-2d-materials-a-single-atom-thick/)
More complex devices can be constructed by doping one of the
layers
http://thessdreview.com/daily-news/latest-buzz/flash-memory-to-be-based-on-2d-materials-a-single-atom-
thick/
April 29, 2013. http://edition.cnn.com/2013/04/29/tech/graphene-miracle-material/index.html?hpt=hp_c3
26. Other Materials have Similar Hexagonal Lattice
Structures to Graphene
Source: Nature, Vol 497, 23 May 2013
27. Returning to Graphene, Why Might it Get
Dramatically Cheaper?
Material costs are obviously low…………
28. How much Cheaper will Graphene or
other Ultra-thin materials become?
Will new processes be found?
Will increases in scale help?
The large number of possible processes and
composites makes people optimistic
What applications will become possible as
the cost of graphene falls?
Source: http://www.multibriefs.com/briefs/spe/Graphene-based%20nanocomposites.pdf
34. A likely early application: Flexible
Transparent Electrodes
Replace indium tin oxide in solar cells, light-
emitting diodes (LEDs), organic light-emitting
diodes (OLEDs), touch screens, smart windows
LCD displays
Different levels of sheet resistance are
needed for each
Composites have highest levels of conductance
and transmittance (FeCl3-FLG [few layer
graphene])
Problems with indium tin oxide
High deposition temperature, brittle and fragile
http://iopscience.iop.org/1402-4896/2012/T146/014024/article
37. Looking Further to the Future:
Graphene Aircraft?
What about making aircraft from
grapheme?
Why would we want to do this?
How might we estimate the cost of making
aircraft from grapheme?
38. Looking Further to the Future:
Graphene Aircraft?
If graphene is 0.1 Euro/cm2(Graphena‘s estimate for
2020) would Airbus or Boeing use graphene as the
material for fuselage or wings?
How would you do a rough calculation?
Roughly speaking, since a Boeing 777‘s fuselage
and wings have a surface area of about 3000 square
meters, it would cost about 3 million Euros for a
single layer of Graphene to be used on their
fuselage and wings or about 1/100 the current price
of a Boeing 777. The fuselage of Boeing 777 has a
length of about 80 meters and a diameter of about 6
meters
39. One Possible Future
All structures and products are made from single atom
thick materials
Would lead to much lower material usage
And thus less energy needed to make materials?
Steel and other materials require lots of energy
Lower energy usage by transportation equipment
Lighter equipment leads to lower energy usage
More interesting structures
Taller structures
More interesting shapes that are not constrained by
weight
Carbon fiber has been moving us in these directions
for many years, but single atom thick materials can
42. Replacement of existing component in an existing
product. Replace:
carbon black, carbon fibre, graphite, carbon
nanotubes, silver
nanowires, Indium Tin Oxide, silver flakes, copper
nanoparticles,
aluminium, silicon, GaAs, ZnO, etc.
The strength of graphene's value proposition is
different for each target market.
http://www.printedelectronicsworld.com/articles/idtechex-forecasts-a-100-million-graphene-market-in-
2018-00004721.asp?sessionid=1
IDTechEx forecasts $100 million Graphene
market in 2018
(on 12 September 2012)
43. Outline
What is nanotechnology?
Fullerene, Graphene and Carbon
Nanotubes
Quantum Dots
Nanoparticles
Nanofibers
Common issues
44. Single (SWNT) and Multi-Walled Nano Tube
(MWTB)
Carbon nanotubes can be made with single or multiple walls, in
different diameters, and with different axes
Like fullerenes, only certain diameters exist and each design
has different
properties
45. Carbon Nanotubes (1)
Diameters and axes impact on
levels of conduction and thus
whether the carbon nanotube is a conductor,
semiconductor, or an insulator
Conducting nanotubes
1000 times higher conductivities than copper
100 times higher current densities than
superconductors
but only if there is one continuous piece of nanotube
(which is quite difficult)
Easier to make long superconductors (but
even this is difficult) than long nanotubes
Thus, carbon nanotubes will probably be used
for short distances, for example for IC or board
level interconnect
46. Carbon Nanotubes (2)
Carbon nanotubes are the strongest materials known
in terms of tension
However, lack of consistency means that these
strengths may not be maintained at the macroscopic
level with many nanotubes
One application is cutting thin slices of biologic material
(<100 nm)
Very high levels of thermal conductivity: 5000 W/m-K
Because its characteristics (e.g., conduction,
strength) vary by design (e.g., diameter) and process,
much research is still trying to understand the
relationship between design, process, and
characteristics
47. Price is critical: Price per gram of Single
Walled Carbon Nanotubes has steadily
fallen
(Aluminum is $2.50 per kg or 1/400,
Gold is 60$/gram or about 2/3)
From Nanotechnology by Ben Rogers, Sumita Pennathur, Jesse Adams, CRC Press, 2011
48. Another Source of Price Data (Multi-ton
orders)Price(USD/gram)
0.000
0.001
0.010
0.100
1.000
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
SWNT (90wt%) Indium
Silicon MWNT
Carbon Fibre Steel
Year
Source: MT5009 fall semester 2013, group project
49. Environmental Assessment of Single-Walled Carbon Nanotube Processes, Journal of Industrial Ecology, Vol
12, No. 3
Meagan L. Healy, Lindsay J. Dahlben, and Jacqueline A. Isaacs
Electrical Energy Requirements are One Reason for
High Prices
50. Source: Minimum Exergy Requirements for the Manufacturing of Carbon Nanotubes, Timothy G.
Gutowski, John Y. H. Liow, Dusan P. Sekulic, IEEE, International Symposium on Sustainable Systems
and Technologies, Washington D.C., May 16-19, 2010
for Carbon Nanotubes
But the Energy Requirements are Falling
51. Will Costs Fall?
Like Graphene, Carbon NanoTubes have low
material costs
But how much will the processing costs fall?
52. Large Variety of Processes Makes Many
Optimistic about Carbon Nanotubes
Carbon nanotubes are made by several methods
Chemical Vapor Deposition (CVD)
arc discharge
laser ablation
HIPCO®: Hi-pressure carbon monoxide
surface mediated growth of vertically-aligned tubes by
Plasma Enhanced Chemical Vapor Deposition
(PECVD)
Understanding their growth in these processes is
critical to making them cheaper
Costs will probably fall as scale increases of HIPCO
process (see later slide on nano-fibers made from
carbon nanotubes)
53. Researchers at USC have solved a long-standing challenge with carbon
nanotubes: how to actually build them with specific, predictable atomic
structures.―We are now working on scale up the process,‖ Zhou said.
―Our method can revolutionize the field and significantly push forward
the real applications of nanotube in many fields.‖
Until now, scientists were unable to ―grow‖ carbon nanotubes with
specific attributes — say metallic rather than semiconducting — instead
getting mixed, random batches and then sorting them. The sorting
process also shortened the nanotubes significantly, making the material
less practical for many applications.
Chirality-Dependent Vapor-Phase Epitaxial Growth and Termination of Single-Wall Carbon Nanotubes,
Bilu Liu †, Jia Liu †, Xiaomin Tu ‡, Jialu Zhang †,Ming Zheng *‡, and Chongwu Zhou *, nanoletters, Augu
Improved Control over Production of CNTs
54. Electrical/Electronic Applications
Transparent Electrodes for
displays, batteries and solar cells
Transistors and Interconnect for integrated
circuits
Cables and Wires
Ultra-capacitors for energy storage
Sensors
Medical – vibrations of nanotubes from
radio waves (pass through tissue) or their
emission of light can kill cancer cells
55. For Transparent and Conductive Sheets on
Electronic Paper
(Trying to find lower resistance and higher transmittance)
http://www.osa-direct.com/osad-news/654.html
56. Another Application Might be
Flywheels
May be a large market for carbon nanotubes and/or
grapheme
Energy density of flywheels is a function of strength-
to weight ratio
E/m = K (sigma/rho)
E= kinetic energy of rotor; M = mass
K = rotor‘s geometric shape factor
Sigma = tensile strength of material
Rho = material‘s density
Flywheels have about same energy density as Li-ion
batteries but much faster rate of improvement
Carbon fibers are now being used in formula 1 cars
But CNTs have 10 times higher strength to weight
ratios than do carbon fiber. Thus 10 times higher
energy densities are possible
Source: Presentation by MT5009 students on April 11, 2013. Slides can be found on http://www.slideshare.net/Fun
57. For Transistors and Integrated
Circuits
I.B.M. scientists were able to pattern an array of
carbon nanotubes on the surface of a silicon
wafer and use them to build hybrid chips with
more than 10,000 working transistors
They did this by using a process they described
as ―chemical self-assembly‖ to create patterned
arrays in which nanotubes stick in some areas of
the surface while leaving other areas untouched
Perfecting the process will require a more highly
purified form of the carbon nanotube material
http://bits.blogs.nytimes.com/2012/10/28/i-b-m-reports-nanotube-chip-breakthrough/
58. Improvements in Purity of CNTs (and Increases in
Source: Electronics: The road to carbon nanotube transistors, Aaron D. Franklin
Nature 498, 443–444 (27 June 2013)
59. For Transistors and Integrated
Circuits (2)
In the short term, high purity CNTs will probably
be used to achieve higher conductivity channel
length and perhaps interconnect
Mentioned in previous session
In the long run, different types of CNTs may be
used for the conducting, insulating, and
semiconducting regions
Thus creating a new form of integrated circuit
http://bits.blogs.nytimes.com/2012/10/28/i-b-m-reports-nanotube-chip-breakthrough/
62. Outline
What is nanotechnology?
Fullerene, Graphene and Carbon
Nanotubes
Quantum Dots
Nanoparticles
Nanofibers
Common issues
63. Quantum Dots
Semiconductors also exhibit interesting behavior as
sizes reach the nano-scale, single nanometer levels
Quantum dot is semiconductor whose electronic
characteristics are closely related to size and shape
of individual crystal
Generally, the smaller the size of crystal, the larger
the band gap and thus
the greater the difference in energy between the
highest and lowest conduction band becomes
therefore more energy is needed to excite the dot, and
concurrently, more energy is released when the crystal
returns to its resting state
64. Quantum Dots (2)
For example, some can emit light like a laser
Size of the dot determines the wavelength, i.e., color of
the light, that is emitted
Power consumption is very low
Efficiency and switching speeds can be very high
While others can absorb light
Size of the dot determines the wavelength, i.e., color of
the light, that is absorbed (i.e., solar cells)
One problem is that they are very expensive
(thousands of dollars per gram)
65. Source: Semiconductor II-VI Quantum Dots with Interface States and Their Biomedical Applications
By Tetyana Torchynska and Yuri Vorobiev
Different Size Dots Emit Different Wavelengths of Light
66. Applications of Quantum Dots
Lasers and Displays
Different size dots on a single substrate each emitting
different wavelengths with lower power consumption
Lasers can be smaller, faster, and consume less power than
current ones for telecommunication and computing
applications
Solar cells/Photosensors
different size quantum dots absorb different wavelengths of
light
Thus a single substrate can absorb different wavelengths of
light and thus have much higher efficiencies than current
solar cells
Higher sensitivities for photosensors
Medical applications
Different dots are coated with different layers, which enable
different dots to bond with different targets
68. Materials Today 14(9) September 2011, Pages 388–397
Reductions in Threshold Current, i.e., Minimum Current
Needed for Lasing to Occur (by reducing sizes of devices)
69. Source: Changhee Lee, Seoul National University
http://www.andrew.cmu.edu/org/nanotechnology-forum/Forum_7/Presentation/CH_Lee.pdf
JH Kwak PhD Thesis (2010)
Improvements in Efficiency of Quantum Dots for Dis
70. Manufacturing is One Challenge
These dots can be manufactured by depositing a
vapor of the relevant compound, e.g., molecular
beam epitaxy
For example, the atomic lattice mismatch between
InAs and GaAs causes the deposition of InAs onto
GaAs where the InAs self-assembles into nanoscale
islands that show quantum dot behavior
Quantum dots are much more expensive than
quantum wells
Can costs be reduced? By how much?
As the costs/prices are reduced, what kinds of
applications become economically feasible?http://www.photonics.com/Article.aspx?AID=14668
71. Is the Market for Quantum Dots
Growing
A key barrier is
price: quantum dots
can cost anywhere
from US$3,000 to
$10,000 per
gram, restricting
their use to highly
specialized
applicationsSource:
http://www.nature.com/news/
2009/090610/full/459760a.ht
ml (2009)
73. Outline
What is nanotechnology?
Fullerene, Graphene and Carbon
Nanotubes
Quantum Dots
Nanoparticles
Nanofibers
Common issues
74. Characteristics of NanoParticles
Greater percentage of atoms at
surface, which leads to unique properties
Changes in wavelengths absorbed and
emitted
Higher reactance
Higher magnetic moment
Higher strength
Ability to enter living organisms
But finding the appropriate material and
matching it to the application is a major
challenge
75. Source: Binns, C. 2010. Introduction to Nanoscience and Nanotechnology
76. Absorption Varies by Size of
Nanoparticle
Like quantum dots, absorbed
wavelengths vary by size
For example, small particles of zinc oxide
and titanium dioxide absorb ultraviolet but
not visible light
Thus, the sunscreen is invisible to visible
light
78. High Reactivity is Useful for some
Applications
Can be used for stain resistant pants
Small particles react with stains to eliminate
them
How about other applications?
Can other materials be found whose
reactance varies by size?
Will these new materials lead to applications
other than stain resistant pants?
Or maybe just help in existing applications.
For example, high reactance can lead to
79. Source: Binns, C. 2010. Introduction to Nanoscience and Nanotechnology
Magnetic moments increase as
particle size decreases; how much
more can be achieved?
Rh
80. Magnetic Nanoparticles
Can make single particle magnetic storage
possible
Increases limit of platters to 100 Tb/in2, or 1000 times
more than existing densities
But medical applications may be bigger
Aids in detection by improving contrast of MRI via higher
magnetic moments; improvements are possible
Can be steered to cancer cells with external magnetic
field
Can destroy cells by oscillating magnetic field that
creates heat
Trials on humans have started
81. Improved Relaxivity (better detection) with Higher Magnet
Moments (Dotted line shows expected improvements
Source: Binns, C. 2010. Introduction to Nanoscience and Nanotechnology
82. Source: Binns, C. 2010. Introduction to Nanoscience and Nanotechnology
Cancer cells can be killed by
Hyperthemia
83. Hyperthemia
Power of about 0.1 W/cm3 is needed to kill
cancer cells
Effectiveness of nanoparticles at heating can
be measured by specific absorption rate
(SAR)
Typical rate for magnetic nanoparticles is 10
W/g
Thus
0.01 g of nanoparticle is required to achieve 0.1 W and
Thus hundreds of thousands of nanoparticles are
needed for cancer cells, which is probably far more
than is possible for many receptors
85. Other Treatments for Killing Cancer
Cells
Current treatments (e.g., chemotherapy) kill patients
Nanoparticles can be ―programmed/designed‖ to find
and kill specific cancer cells
Several thousand have been reported in literature
Lipsomes, protocells release drugs on contact with cancer
cells
Dendrimers are tree-like polymers with many active sites
for bonding external agents – each targeting cancer cells
Reflectivity of light from gold and silver particles depends
on their binding to cancer cells and some of them can be
made to vibrate and kill cancer cells via absorption of
infrared light
Vibrations of nanotubes from radio waves (pass through
tissue) or their emission of light can kill cancer cells
86. Part of Finding Cancer Cells Involves
Biological Targeting
Selective binding to cancer cells enhances
treatment
Antibodies are the oldest and most studied
but too large (can‘t enter cells) and expensive
Nanobodies contain fragments of antibodies
Aptamers
artificially short section of DNA
much cheaper than antibodies
Peptides are even smaller
Composed of 20 amino acid building blocks
Smallest method of targeting is folates/folic acid: only 51
atoms
Finding the appropriate biological material and
87. Big Challenge is Price
Nanoparticles are made by condensation of a
supersaturated vapor into particles particularly
with a vacuum source
But since the cost of a vacuum is high, many
search for a cheaper process such as one using
high voltage sparks
Since magnetic nanoparticles are often used for
living organisms and are produced by some
bacteria, some use bacteria to synthesize them.
On the other hand, only a small number of
particles may be needed for each patient…
88. Outline
What is nanotechnology?
Fullerene, Graphene and Carbon
Nanotubes
Quantum Dots
Nanoparticles
Nanofibers
Common issues
89. Examples
Cargo nets
Ultra-high-molecular-weight polyethylene
15 times stronger on a weight basis than steel, but 4
times more expensive than typical polyester net
Robotic cables
Vectran
Fire resistant textiles
Textiles that
absorb body odor
block radiation
90. Smaller Diameters Lead to Higher
Strength
This is true for many materials such as
electrospun Polyamide 6.6 fibers
The increased strength of fine diameter fibers
(<500 nm) is attributed to the oriented fragments
of amorphous chains
The fibers display remarkably improved properties
when the size of this oriented amorphous part is
comparable to overall fiber diameter
But finding the appropriate materials and
applications for them is a challenge
91. Decreasing the size of
the fiber leads to higher
tensile strength
(breaking point) and
tensile modulus
(tension)
(Hi-Tensile Steel is
1860 and 200)
Source:
Effect of fiber diameter on the
deformation behavior of self-
assembled carbon nanotube
reinforced electrospun Polyamide
6,6 fibers Avinash Baji, Yiu-Wing
Maia, Shing-Chung Wong.
Materials Science and Engineering
A 528 (2011) 6565– 6572
92. Big Challenge is Manufacturing/Process
Electrospinning is the main manufacturing
technique, but still quite expensive
Improvements over the last ten years in
productivity of single nozzle setup from 0.5
grams per hour to 6.5 kilograms per hour
(Source: Chem. Soc. Rev., 2012, 41, 4708–
4735)
To what extent can further improvements be
made?
What applications will be made possible through
these reductions in cost/price?
93. What About Using Carbon NanoTubes to
Make these Fibers?
Since they have nano-level dimensions, we would
expect the fibers made from them to have high
strength
Manufacturing techniques:
spinning from a lyotropic liquid crystalline suspension
of nanotubes, in a wet-spinning process similar to that
used for polymeric fibers such as aramids
spinning directly from an aerogel of single walled
carbon nanotube (SWCNTs) and multi-walled CNTs
(MWCNTs) as they are formed in a chemical vapor
deposition reactor
spinning from MWCNTs previously grown on a
substrate as ‗‗semialigned‖
94. Carbon
NanoTube
(CNT)-based
fibers
can have Higher
strengths than
do
other High-
performance
fibers
Source:
An assessment of the science and
technology of carbon nanotube-
based fibers and composites,
Tsu-Wei Chou b,*, Limin Gao
a, Erik T. Thostenson b, Zuoguang
95. The Main Challenge is
Process/Manufacturing
Strength, other performance dimensions and
cost depends on process so need improvements
in process
Cost data could not be found but…
Energy requirements are still high
Four orders of magnitude less than that of carbon
nanotubes
Similar energy per kg as Aluminum
But carbon nanotubes must be made before the fiber
can be made…….
96. Source: Minimum Exergy Requirements for the Manufacturing of Carbon Nanotubes, Timothy G. Gutowski, John Y. H.
Liow, Dusan P. Sekulic, IEEE, International Symposium on Sustainable Systems and Technologies, Washington D.C., May
16-19, 2010
Energy Intensity vs. Process Rate for Production of Carbon
Nano-fibers
to put these
process rates in
perspective,
ethylene is
made
in factories one
million times
larger than this
97. Market forecasted to grow from US$ 140M
in 2010 to US$ 4B by 2020
http://www.adsaleata.com/Publicity/MarketNews/lang-
eng/article-112763/Article.aspx
98. Outline
What is nanotechnology?
Fullerene, Graphene and Carbon Nanotubes
Quantum Dots
Nanoparticles
Nanofibers
Common issues
99. Common Issues (1)
Need to find materials that better exploit small
dimensions and that are appropriate for specific
application
Nanoparticles that selectively bind to cancer cells and
kill them
Materials for quantum dots and nanofibers
Need to find new processes that produce more
appropriate and better nano-materials
But at what rate and for what applications are we
finding these new materials?
And what does this tell us about when new
applications become economically feasible?
100. Common Issues (2)
Costs are too high
Nanoparticles, Quantum Dots, Nanofibers
Fullerene, Graphene and Carbon Nanotubes
How fast will costs fall?
They will probably fall at slower rate than what has been
seen with ICs (i.e., Moore‘s Law)
No discernible benefit from reductions in scale
Costs may fall as scale of production is increased or as new
processing methods are found
See Sessions 2 and session on roll-to roll printing for more
details on impact of increases in scale of production
equipment on manufacturing costs
Which applications will become economically feasible as
the production costs for nanotechnology fall?
102. Price of carbon fiber
http://www.zoltek.com/carbonfiber/the-history-of-carbon-fiber/
Carbon fiber in vehicles
http://auto.howstuffworks.com/fuel-efficiency/fuel-economy/carbon-fiber-oil-crisis2.htm
Roadmap for graphene
http://www.nature.com/nature/journal/v490/n7419/full/nature11458.html?WT.ec_id=NATURE-
20121011
http://www.graphenea.com/pages/graphene-price#.UonUjnASbTp Euros per square
103. Graphene transistors
http://phys.org/news/2012-07-graphene-transistor.html
Improve strength of material by combining it with graphene in sandwich composite
http://spectrum.ieee.org/nanoclast/semiconductors/nanotechnology/for-first-time-
graphene-and-metal-make-strong-composite
Graphene applications
http://www.graphenea.com/pages/graphene-uses-applications#.UonTB3ASbTr
http://www.ft.com/cms/s/0/6f4717b6-66f9-11e2-a83f-
00144feab49a.html#axzz2ktOs2EWw
Transparent conductors
http://onlinelibrary.wiley.com/doi/10.1002/adma.201200489/abstract;jsessionid=245
08C91658C71CB5F94C7AED94D5BC8.d03t01
http://www.luxresearchinc.com/blog/coveragearea/advanced-materials/
Editor's Notes
After looking at the market demand of CNT, we’d want to know how much does CNT cost if we were to use it as raw material,Our team has been searching hi and low for the pricing trend of CNT but found out that most of the source are charging at least a few hundred dollars for it.Hence, based on various reports and all the possible information which we could get hold of, we plotted them into the nice looking graph with colourful data points.This graph shows the price trends of various materials such as CNTs (SWCNT, MWCNT), Indium, carbon fibre and steel when they are in mass production in terms of multi tonnes.First, we see that CNTs are becoming cheaper over the years and are currently in 2013, already cheaper than Indium, a material that’s used to produce TE by almost 8times.Secondly, though they are now still much more expensive than Carbon fibre (approximately 8 times), however, with its decreasing trend, we are confident that CNTs will be able to catch up with the price of carbon fibre in the near future.Then at the bottom of the graph, you can see that steel is hovering less than 1/thousandth of a dollar per gram which is relatively stable nowadays.It is at this price that we’d say, a very ambitious target that we foresee CNT would arrive at in the long term, not sure how long it’ll take, BUT there’re possibilities (these, I will show you in a short while)www.cheaptubesinc.com/carbon-nanotubes-prices.htmwww.helixmaterial.comNanotechnology by Ben Rogers, Sumita Pennathur, Jesse Adams, CRC Pres,s 2011New Methods for Continuous Production of Carbon Nanotubes, Science Daily, Apr. 10, 2012www.minerals.usgs.govhttp://www.ptonline.com/articles/carbon-nanotubes-lots-of-potentialif-the-price-is-righthttp://www.prnewswire.com/news-releases/production-and-application-of-carbon-nanotubes-carbon-nanofibers-fullerenes-graphene-and-nanodiamonds-a-global-technology-survey-and-market-analysis-131970098.html12% from 2012 to 2016Carbon fibre on 25 Sep 2013 -http://www.mypurchasingcenter.com/commodities/commodities-articles/carbon-fiber-prices-more-competitive/Carbon fibre 2011 - http://www.rmi.org/RFGraph-carbonfiber_vs_steel_manufacturinghttp://gizmodo.com/5843276/why-is-carbon-fiber-so-expensiveSteel - http://www.mypurchasingcenter.com/commodities/commodities-articles/steel-price-forecast-2014/Steel - http://www.meps.co.uk/World%20Carbon%20Price.htm