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Memjet Technology Team Members : Poh Lai Say		HT083353R Low Kok Tat		HT083262M Melvin Lim		HT093124E Chan Wei Siang		A0076876 MT5009 - Analysing Hi-Tech Opportunities 1
Memjet Office Printer MT5009 - Analysing Hi-Tech Opportunities 2
Inkjet Technology ,[object Object],Idea patented in 1867 by William Thomsen, Lord Kelvin. 	1st commercial continuous inkjet medical devices by Siemens in 1951. ,[object Object],	Discovered by Ichiro Endo of Canon in August 1977. 	1st commercially thermal inkjet printer by HP in 1984. ,[object Object],	Invented by Seiko-Epson in Japan in the late 70s. MT5009 - Analysing Hi-Tech Opportunities 3
Inkjet Technology MT5009 - Analysing Hi-Tech Opportunities 4 Inkjet Technology Continuous Drop-on-Demand Binary Deflection Multiple Deflection Hertz Microdot Piezoelectric Thermal Electrostatic Acoustic Elmjet Scitex Image Videojet Diconix Linx Iris Graphics Hitachi Tektronix Sharp Epson Brother HP Canon Lexmark Xerox Matsushita NEC Xerox Memjet
MemjetPrinthead Technology MT5009 - Analysing Hi-Tech Opportunities 5 MEMS(Microelectromechanical systems) ,[object Object]
 MEMS device ranges between 20µm to 1mm
Printhead is made up of 11 Integrated Circuit (IC) Chips, with a total of 70,400 nozzles (6,400 per IC Chip) and patented ‘drop triangle’ design
 IC Chips are made from Silicon Wafer fabricated by deposition of layer material, patterning via photolithography and then etching to produce the required shapes0.72mm
Technology Paradigm Shift MT5009 - Analysing Hi-Tech Opportunities 6 Printing Speed:  Traditional printer  - Printhead scans back and forth as paper is fed through, thus limiting the printing speed as a result.  The highest speed that traditional inkjet printer is achieving now is around 30-32 PPM. Memjet printer  - Printhead is stationary while paper is fed through.  This is made possible by the page wide Memjetprinthead with 70,400 nozzles firing up-to 774 million drops per second, that is about 1 page per second(or 60 PPM). 222.8mm wide
Technology Paradigm Shift MT5009 - Analysing Hi-Tech Opportunities 7 ‘Faster’ Printhead :  Traditional printer (HP printhead evolution 1985-2006) ,[object Object],  170 million drops per second(home & office HP DeskJet) Memjet printer (2008) ,[object Object],70,400 nozzles/printhead 11 kHz nozzle firing rate 1600 dpi resolution 1.5 picoliter (pl) per drop
MT5009 - Analysing Hi-Tech Opportunities 8 Technology Paradigm Shift Ink ejection rate and Moore’s Law:  By looking at the HP’s printhead development timeline, the ink ejected per second from the printhead doubled every 18 months which is similar to Moore’s Law in the semiconductor industry.   Memjet’s Technology (Silicon ICs, 70,400 nozzles, 5 colors)
Technology Paradigm Shift MT5009 - Analysing Hi-Tech Opportunities 9 Smaller ink drops:  Traditional Printer - Around 2-5picoliters per drops. MemjetPrinthead ,[object Object],[object Object]
Value Proposition MT5009 - Analysing Hi-Tech Opportunities 11 Low Running Cost Superior Printing Speed
MT5009 - Analysing Hi-Tech Opportunities 12 Value Proposition http://www.memjet.com/technology/video-view/canon-mx7600-vs-memjet/ http://www.memjet.com/technology/video-view/hp-color-laserjet-cp3525-vs-memjet/
Value Proposition MT5009 - Analysing Hi-Tech Opportunities 13 Superior Printing Speed:  ,[object Object]
 Print ‘Best’ quality color print (1600x1600dpi) at 30 PPM, which is still faster than most office printers shown in the comparison table.,[object Object]
 Cheaper ink : Memjet ink tanks are design to allows multiple time of refills at authorized OEM partners, without paying extra for ink containers
 Low printhead replacement cost : Single printhead designed to last entire printer lifetime
 Lower maintenance cost : fewer moving parts as printhead is stationeryComparing with other laser printers ,[object Object]
 Lower cost per page : brings color printing to offices at a cost lower than monochrome laser printer,[object Object]
 5 printheads in array
 5 colors per printhead – CMYKK or CCMMY
 30 D-size per min at 1600 x 800 dpi or 1171 m2 per hour with 42” media

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Improving Ink Jet Printers with MEMS

  • 1. Memjet Technology Team Members : Poh Lai Say HT083353R Low Kok Tat HT083262M Melvin Lim HT093124E Chan Wei Siang A0076876 MT5009 - Analysing Hi-Tech Opportunities 1
  • 2. Memjet Office Printer MT5009 - Analysing Hi-Tech Opportunities 2
  • 3.
  • 4. Inkjet Technology MT5009 - Analysing Hi-Tech Opportunities 4 Inkjet Technology Continuous Drop-on-Demand Binary Deflection Multiple Deflection Hertz Microdot Piezoelectric Thermal Electrostatic Acoustic Elmjet Scitex Image Videojet Diconix Linx Iris Graphics Hitachi Tektronix Sharp Epson Brother HP Canon Lexmark Xerox Matsushita NEC Xerox Memjet
  • 5.
  • 6. MEMS device ranges between 20µm to 1mm
  • 7. Printhead is made up of 11 Integrated Circuit (IC) Chips, with a total of 70,400 nozzles (6,400 per IC Chip) and patented ‘drop triangle’ design
  • 8. IC Chips are made from Silicon Wafer fabricated by deposition of layer material, patterning via photolithography and then etching to produce the required shapes0.72mm
  • 9. Technology Paradigm Shift MT5009 - Analysing Hi-Tech Opportunities 6 Printing Speed: Traditional printer - Printhead scans back and forth as paper is fed through, thus limiting the printing speed as a result. The highest speed that traditional inkjet printer is achieving now is around 30-32 PPM. Memjet printer - Printhead is stationary while paper is fed through. This is made possible by the page wide Memjetprinthead with 70,400 nozzles firing up-to 774 million drops per second, that is about 1 page per second(or 60 PPM). 222.8mm wide
  • 10.
  • 11. MT5009 - Analysing Hi-Tech Opportunities 8 Technology Paradigm Shift Ink ejection rate and Moore’s Law: By looking at the HP’s printhead development timeline, the ink ejected per second from the printhead doubled every 18 months which is similar to Moore’s Law in the semiconductor industry. Memjet’s Technology (Silicon ICs, 70,400 nozzles, 5 colors)
  • 12.
  • 13. Value Proposition MT5009 - Analysing Hi-Tech Opportunities 11 Low Running Cost Superior Printing Speed
  • 14. MT5009 - Analysing Hi-Tech Opportunities 12 Value Proposition http://www.memjet.com/technology/video-view/canon-mx7600-vs-memjet/ http://www.memjet.com/technology/video-view/hp-color-laserjet-cp3525-vs-memjet/
  • 15.
  • 16.
  • 17. Cheaper ink : Memjet ink tanks are design to allows multiple time of refills at authorized OEM partners, without paying extra for ink containers
  • 18. Low printhead replacement cost : Single printhead designed to last entire printer lifetime
  • 19.
  • 20.
  • 21. 5 printheads in array
  • 22. 5 colors per printhead – CMYKK or CCMMY
  • 23. 30 D-size per min at 1600 x 800 dpi or 1171 m2 per hour with 42” media
  • 24. 15 D-size per min at 1600 x 1600 dpi or 586 m2 per hour with 42” media
  • 25. Relatively low hardware cost with laser-fast printing speed in full colorhttp://www.memjet.com/technology/video-view/memjet-wide-format-oem-print-engine-label-printing/
  • 26.
  • 27. 5 colors printhead – CMYKK
  • 28. 12 inches per second at 1600 x 800 dpi
  • 29. 6 inches per second at 1600 x 1600 dpi
  • 30.
  • 31. 5 printheads in parallel
  • 32. 5 colors printhead – CMYKK
  • 33. 32 inches per second or 2926 m per hour!!! http://www.memjet.com/technology/video-view/memjet-labels-oem-production-class-print-engine-pre-production/
  • 34. MT5009 - Analysing Hi-Tech Opportunities 17 Printer Business Opportunities New Opportunities in Digital In-Production Printing for Memjet Printers: Finished Goods Distribution Center Label Printer Wide Format Printer Product Labels Convertor ROLES REPLACED BY MEMJET PRINTERS ! Final Product Manufacturing Print-On-Demand Label Printer Retailer Business Semi-finished Product Manufacturing Print-On-Demand Label Printer
  • 35.
  • 36. More space will be available for value-add manufacturing activities rather than storing pre-printed labels
  • 37. Reduce wastage as companies tends to order labels in excess of requirement due to long turn-around time
  • 38. Specific labeling/marking can be assigned as a ‘last minute’ activity of the manufacturing process
  • 40. Regulatory and regional marketing
  • 41. Supply and demand will become better coordinated and fulfilled
  • 42. Product labels can be proof-read before the manufacturing activities start thus ensuring correctly decorated products all the time
  • 43.
  • 44. Other Business Opportunities MT5009 - Analysing Hi-Tech Opportunities 20 Devices for Fast Data Transfer: Wide Format Printer – 5 printheads arranged in array High Speed Label Printer – 5 printheads arranged in series A gigabit router(1000Mbps) is used to route the print data file from PC to the individual printhead controller. As the printer gets faster and bigger(beyond the current 5 printheads, larger print data files have to be processed within a shorter time, faster transfer speed will be needed. Optical fiber networking with a transfer rate of upto 100Gbps could be the future solution. Thus, there could be business opportunities for suppliers of optical fiber networking cables, networking switches in the future.
  • 45. Other Business Opportunities MT5009 - Analysing Hi-Tech Opportunities 21 New Formulation of Aqueous Ink: At the current printing speed of 1 page(A4) per second, the current ink used in Memjet have to dry up almost instantaneously. This is to prevent ink smudge on the next print-out that will be stacked over the previous. This opens up new opportunities for ink suppliers to work out a new formulation of ink that will be able to dry up much quicker than they are now.
  • 46. MT5009 - Analysing Hi-Tech Opportunities 22 Technology Improvement Higher Resolution & Faster Printing Speed: In Memjet’s laboratory testing, the printhead has been found to be able to work at a firing rate of upto 100kHz. However, as the firing rate increases, the drop size will be reduced and print quality will not be optimum at current resolution of 1600x1600dpi. By making the nozzle size smaller, more dots will be able to be squeezed within the 222.8mm overall width of printhead ICs to achieve a higher printhead resolution. Add color redundancy for CCMMYYKK, 8 color channels instead of 5 currently. Provide a more vibrant printout(photo-printing) and dead nozzles compensation. With smaller and more nozzles in future Memjetprinthead, a quicker controller will also be required to drive the printhead to fire more nozzles per second through higher firing rate. Current controller : 32 bit RISC controller, 648 MHz CPU
  • 47. Thank you! MT5009 - Analysing Hi-Tech Opportunities 23