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Mid	River	Marina	
Mechanic	Shadow	
Ethan	
Ahern	
Head	Mechanic:	Duane	Poole	319.784.8280	
Date	 Hours	 Notes	
17-May	 5	
Spring	start	on	Mericruiser	Alpha	One.	It	had	a	dead	battery	so	
we	charged	it	and	checked	the	lower	unit	oil	levels	using	a	zip	tie.	
Estimated	cost	analysis	on	spring	start	boat	repairs.	Finished	
Rebuild	of	Yamaha	9.9	two	stroke.	Added	new	spark	plugs,	prop,	
and	lower	unit	grease.	Adjusted	the	carburetor	spring	screw	and	
air	fuel	intake	screw	so	it	idled	smoothly.		
23-May	 3	
Looked	at	Johnson	four	stroke	outboard	fuel	injection	and	did	a	
spring	start	on	it.	Wasn't	starting	so	used	a	screwdriver	to	arc	the	
starter	selenoid	(what	starts	the	engine	or	water	pump	or	etc.).	
Did	a	spring	start	on	a	Mericruiser	Alpha	One	and	put	a	prop	on	it.	
Did	a	spring	start	on	a	Mercury	150	Verado	outboard.	Had	a	dead	
battery	and	we	had	to	scrape	the	terminals	clean	and	charged	it.	
Checked	the	lower	unit	oil	and	there	wasn't	any	so	we	took	the	
prop	off	and	pumped	36	ounces	of	lower	unit	oil	into	the	engine.	
Also	checked	engine	oil	and	added	oil	to	it	because	it	was	low.	Put	
the	prop	back	together	to	find	out	that	it	did	not	fit	correctly	due	
to	some	error	that	wasn't	diagnosed.		
6-Jun	 3	
Looked	at	Alpha	One	Gen	2	lower	unit	rebuild.	Loose	Prop	shaft	
due	to	worn	parts.	Replaced	washer	and	shifting	arm	mechanism.	
Looked	at	another	Alpha	one	that	had	electronic	corrosion	on	
starter	transformer,	so	we	scraped	it	off.	Used	a	timing	gun	to	see	
if	engine	was	still	sparking	after,	it	did.	Pumped	gas	in	the	line	by	
hand	and	the	engine	ran	so	we	figured	out	that	no	fuel	was	
getting	pumped.	Checked	if	it	was	caused	by	fuel	pump	failure	or	
electronic	failure,	they	both	worked	fine.	Fuel	pump	was	good.	
Ended	up	being	a	bad	alternator	so	we	took	it	off	and	sent	it	to	
get	rebuilt,	which	fixed	the	problem.	
8-Jun	 3	
Mericruiser	alpha	one	boat	wouldn't	start.	Found	a	wire	
connector	on	the	slave	selenoid	that	lips	off	so	we	bent	it	back	
with	a	pair	of	pliers	and	plugged	it	back	in.	Also	tuned	the	idler	
screw	and	fuel	intake	screw	on	the	carburetor.	Boat	ran	fine	after	
that.	Another	Alpha	one	tilt	trim	wasn't	working	so	we	checked	
the	connections	and	it	turns	out	that	one	of	the	accessory	wires	
to	the	battery	from	the	tilt	motor	wasn't	connected	which	fixed	
the	problem.	
22-Jun	 4	
Replaced	and	rewired	a	transducer	in	a	cobalt	with	a	350	
Mericruiser	bravo	3.
27-Jun	 4	
Got	a	wave	runner	started	that	hadn't	been	ran	in	6	years.	Put	a	
new	mirror	on	it.	Added	new	gas,	oil,	and	spark	plugs.	We	also	
cleaned	the	inner	haul	out	with	dawn	dish	soap	and	washed	it	
out.	After	doing	this	we	took	it	out	on	the	lake	and	tested	it.	No	
problems	were	discovered	after	testing.	
11-Jul	 3	
A	496-mag	bravo	needed	a	new	starter,	so	we	took	off	the	
exhaust	elbow,	the	exhaust	manifold,	and	the	captains	call.	
Checked	the	starter	and	it	was	bad.	In	addition	to	the	bad	starter,	
the	flywheel	was	also	bad.	Engine	needed	to	be	pulled	so	we	
called	the	owner.	Apparently,	the	owner	had	a	new	starter	put	in	
the	boat	in	the	Ozarks,	so	he	took	the	boat	from	us	and	is	taking	it	
to	the	marina	that	did	the	initial	repair	because	they	screwed	
something	up.	Bad	day	to	be	that	mechanic.	
13-Jul	 3	
Trailer	tire	drum	brake	was	full	of	water	and	grease.	New	one	had	
to	be	put	in	so	we	measured/cataloged	the	races,	seals,	and	
bearings	for	the	trailer	and	got	the	parts	ordered.	
18-Jul	 3	
Alpha	one	needed	new	tilt	trim	hoses	because	fluid	was	leaking	
over	the	engine.	The	owner	though	he	blew	a	head	gasket,	but	
we	did	a	compression	check	and	a	couple	other	tests	and	found	
out	that	claim	was	false.	The	fluid	leaking	on	the	engine	was	from	
the	tilt	trim	hoses,	which	were	torn	and	leaking.	We	replaced	the	
tilt	trim	hoses	and	pulled	the	lower	unit.	Once	the	hoses	were	
replaced,	we	reattached	the	lower	unit.	Once	it	was	reattached,	
we	made	sure	that	the	shift	cable	still	worked	properly	and	it	did	
not.	Somehow	the	lower	unit	was	"off	one	tooth"	and	it	wouldn't	
shift	into	neutral	all	the	way	without	my	boss	holding	the	pin	on	
the	front	of	the	motor	in	place.	We	tried	to	adjust	the	shifting	
cable	from	the	transfer	point	to	the	lower	unit,	but	the	thread	
bottomed	out	at	the	transfer	point	so	we	had	to	find	another	
solution.	We	ended	up	adjusting	the	shift	cable	from	the	transfer	
point	to	the	control	unit.	It	took	2	turns	on	a	30	thread	per	inch	
bar,	so	barely	anything.	This	gave	the	shift	cable	running	from	the	
transfer	point	to	the	lower	unit	more	room	to	move	into	reverse.	
After	attaching	the	lower	unit	the	problem	was	fixed	and	the	prop	
worked	in	forward,	neutral,	and	reverse.	We	also	added	new	
grease	to	the	lower	unit	and	the	problem	was	fixed.		
20-Jul	 3	
Replaced	a	rack	and	pinion	steering	cable	and	wheel.	Struggled	
for	a	long	time	to	get	the	old	steering	cable	out	of	the	outboard	
because	it	was	stuck	in	the	bar	under	the	outboard.	Tried	to	
break	it	loose	with	a	hairdryer	and	penetrating	lube	but	we	were	
unable	to	break	it	free	that	day.	The	plan	was	to	let	it	soak	
overnight.
1-Aug	 4	
We	fixed	seals	on	a	lower	unit	of	an	alpha	one	and	added	lower	
unit	grease.	After	that	we	fixed	a	master	craft	that	wouldn't	hold	
a	charge.	We	cleaned	the	posts,	checked	the	voltage,	and	ran	
battery	diagnostics.	After	that	we	checked	the	alternator	to	make	
sure	we	weren't	getting	any	back	feed.	We	used	a	bearing	scraper	
today	and	my	boss	made	a	point	to	ask	the	Mercury	Marine	
engineers	if	they	had	ever	used	a	bearing	scraper	before.	
3-Aug	 4	
Today	we	replaced	a	fuel	pump	on	the	shop	Tahoe	that	was	used	
to	pull	boats.	
8-Aug	 4	
Today	we	put	a	new	90	hp	elpto	optimax	on	a	pontoon.	I	hooked	
up	the	fuel	lines	by	finding	the	diagrams	in	a	manual.	After	that	
we	attached	the	steering,	fuel	lines,	and	test	drove	it.	
9-Aug	 4	
Today	we	had	a	Merc	I/O	alpha	one	that	wouldn't	start.	Gas	was	
collecting	in	the	butterfly	valves	on	the	2-barrel	carburetor.	We	
took	the	carb	apart	and	cleaned	it.	We	changed	the	water	
separator	and	cleaned	the	flame	arrestor	as	well.	After	
attempting	to	start	it,	it	wouldn't	turn	over.	Dwayne	said	the	
spark	plugs	were	flooded	with	gas.	We	took	all	the	spark	plugs	
out	and	cleaned	them.	After	putting	them	back	in,	the	boat	ran	
fine.

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Mid River Marina Mechanic Shadow