1. Motion Control At The Speed Of Technology™
Automation and Food Safety Webinar
IP69K Products to meet new FDA FSMA standards

2. Solutions for the Food &
Beverage Industry

3. Agenda
 What is FSMA – Food Safety Modernization Act?
 IP69k protection rating explained
 USDA approval standard explained
 Installation requirements to conform to USDA
 IP69k actuator construction
 Electric vs. Pneumatic value proposition
 Tolomatic’s Hygienic products

4. FSMA – Food Safety Modernization Act
FDA Food Safety Modernization Act (FSMA)
The FDA Food Safety Modernization Act (FSMA), the most sweeping reform of our food safety laws in more than 70 years, was signed into law
by President Obama on January 4, 2011. It aims to ensure the U.S. food supply is safe by shifting the focus from responding to contamination to
preventing it.
Pronounced: “Fiz-Mah”
It aims to ensure the U.S. food supply is safe by shifting the focus from
responding to contamination to preventing it.

5. Important dates on FSMA implementation
 Aug. 30, 2015: Preventive controls for human/animal food
 October 31, 2015: Produce safety, foreign supplier
verification program and third-party accreditation
 March 31, 2016: Sanitary transport
 May 31, 2016: Intentional adulteration
 Food Engineering article on legislation & dates

6. IP (Ingress Protection) & NEMA Ratings
Degree of Protection against
the following…
Details IP Rating NEMA Rating
Dust protected / no moisture IP5x NEMA 4
Low Pressure Spray ~ 5 psi IP65 NEMA 4
High Pressure Spray ~ 15 psi IP66 NEMA 4
Temporary Immersion 1 meter / 30 minutes IP67 NEMA 6
Continuous Immersion Depth spec’d by supplier IP68 NEMA 6
High temp / high pressure spray
~ 175F / 1450 psi
80C / 100 bar IP69k NA
Corrosive Agents NA 4X & 6P

7. Wash-Down Environments
IP67
Low Caustic
• Beer
• Produce
• Refrigerated / Frozen
• Juice
• Wine
• Spirits
IP69K
High Caustic
• Dairy
• Meat / Poultry /
Seafood
IP65
Dry-Clean / Water
• Bakery
• Bottled Water
• Coffee
• Confectionary
• Drinks
• Sauces / Condiments
• Snacks
• Soft Drinks
Low Caustic
Wash Down
High Caustic
Wash Down
Dry-Clean / Water
Wash Down
FSMA

8. USDA: Food & Beverage Standards for Design
 USDA
 Dairy - Guideline
 Meat & Poultry - Guideline
 ANSI / NSF / 3-A
 14159-1-2010 : Meat, Poultry, Dairy
 European Standards
 EHEDG
 FSA
 EFSA

9. USDA Conformance Addresses Major Concerns
1) Corrosion Resistance
2) Wash-down Protection
3) Bacterial Growth Prevention

10. Material Selection Critical to Robustness
• Series 300 Stainless Steel
– Withstands corrosive foods / juices
– Holds up under frequent cleaning and sanitizing
– 32 Ra Finish or better
• Polyurethane, Viton, UMHW Gaskets & O-Ring Seals
– Excellent resistance to Chemicals and Heat
– Good compression set resistance
Special Coatings/ Surface Treatments
- White Epoxy paint
- Chromium (Armoloy)
- Electroless Nickel plating

11. Lubrication Selection
• Food Grade Lubricants
– USDA’s stance on Actuators:
• “Don’t care because grease should never exit actuator w/ IP69k design”
– Food Grade Categories (USDA)
• H1 - lubricants are food-grade lubricants used in food-processing
environments where there is the possibility of incidental food contact.
• H2 - lubricants are food-grade lubricants used on equipment and machine
parts in locations where there is no possibility of contact.
• H3 - lubricants are food-grade lubricants, typically edible oils, used to
prevent rust on hooks, trolleys and similar equipment.

12. Actuators – Hygienic Design
Rod
• Push / Pull loads
• Great for pivot points!
Rodless
• Carry loads back & forth
• Great for long lengths!
Wash-down Protection:

13. Construction – All Stainless
Anodized Aluminum
Resist Corrosion:
Stainless Steel

14. Construction – Smooth Surfaces & Edges
Eliminate Contamination Points:
Sensor & Mounting Slots / Holes
Easy to clean:
Smooth Body / Edges

15. Construction – Hex / Acorn Head Bolts
Eliminate Contamination Points:
Socket Head Bolts
Easy to clean:
Hex or Acorn Head Bolts

16. Construction – Open Spaces
Easy to clean:
Open Spaces
Eliminate Contamination Points:
Tight Spaces

17. Construction: Sealing Joints
O-Rings Gaskets Welded
Eliminate Contamination Points & Wash-down Protection:

18. USDA Conformance Installations
• Non-product contact in horizontal
applications: HYG1 option not
required
• Non-product contact in vertical
applications: HYG1 option not required
• Product or splash contact in
horizontal applications: HYG1
option is required
• Product or splash contact in vertical
applications: HYG1 option is
insufficient, shielding must be provided
NON-PRODUCT CONTACT PRODUCT OR SPLASH CONTACT
BUILT-IN WIPER:
Keeps contaminants
away from contact
area

19. YOUR MOTOR HERE® COMPATIBLE
WELDED SEAMS
• No Gaps
• Protection for
high pressure/
temperature
wash down
(static)
IP69K RATED
CHOICE OF BALL OR
ROLLER SCREW
• Corrosion resistant
ALL 300 SERIES STAINLESS STEEL
ROUND, SMOOTH BODY
• Easy cleaningLUBRICATION
PORT
Durable, Long Lasting, 100% Duty Cycle Products

20. IMA – Integrated Servo Motor
• 4 frame sizes
• Forces up to ~7,000 lbf
• Speeds up to ~60”/sec
• Ball & Roller screw options
• White Paint option w/ IP67

21. ERD – One of a kind!
 Stainless Steel construction (6 sizes)
 IP69k protection
 Hygienic design
 USDA certified (25/30 sizes)
 Forces up to 20kN / 4,500 lbf

22. The Tolomatic Difference
Fast Delivery CAD on the WebSizing Software
Superior Customer Service & Support
Your Motor Here
Innovative & Custom Products

23. Tolomatic has the solution!

24. Motion Control At The Speed Of Technology™
END OF IP69K ACTUATORS

25. 25
Kollmorgen
Bill Sutton – Market Development Manager – Food,
Beverage, and Packaging
bill.sutton@kollmorgen.com
630-423-1056

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Kollmorgen – A world leader in motion systems & components
across the globe…
Broadest product line in the industry
Delivering the highest quality, with the industry’s best lead time
Highly focused on integration between motion blocks…
Precision
Linear Motion Feedback
Power
TransmissionMotorsDrivesControls
• Encoder
• Resolver
• Actuators
• Lead Screw
• Ball Screw
• Acme Screw
• Round Rail
• Square Rail
• Gearboxes
• Clutches
• Brakes
• PM Brushless
• Induction
• Stepper
• Servo
• DC
• Pancake
• Direct Drive Rotary
• Direct Drive Linear
• Specialty Motors
• Servo / PMAC
• AC Induction
• Stepper
• DC
• High
frequency
• Multi-axis
• Single-axis
• PLC
• Embedded controls
• Programming tools
• Remote diagnostics
• Field service tools

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Changing Regulations
Safe Food for Canadians Act and Food Safety Modernization Act (FSMA)
 Moving from reactive to preventative
 Adequate HACCP required for continued operation
 Increase in policing powers of FDA and Canadian Food Inspection
Agency(CFIA)
 Shut down facilities
 Force Recall
 Increased Fines and possibly criminal penalties

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HACCP – Hazard Analysis and Critical Control Points
Critical Control Point
 Entire supply chain included
 Adulteration
 Spoilage
 Manufacturing error
 Contamination
Analysis and Confirmation
 Criteria developed for conformation
 Conformation of conformance
 Documentation of conformance
 Documentation of deviation and correction

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FSMA PMMI Perspective
“Most respondents believe that food processing machinery will be
significantly impacted by the passing of the Food Safety Modernization Act
(FSMA) in early 2011.
Although regulations implementing the law are not yet final, this legislation
means that regulatory bodies are shifting their role from one of responding
to food safety problems to preventing food safety problems. From the food
processor’s perspective, this can mean an infrequent two-hour visual
inspection changing into teams of inspectors assessing whether a plant is
microbiologically clean.
Most food processors and equipment suppliers are just now realizing the
litany of food contamination dangers that current machinery designs hold.
Because of this, respondents believe that many standard machines will
need significant redesigns to adhere to food safety standards”
- Food Processing Market Assessment Report (Executive Summary) PMMI - 2012

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FSMA – OEM perspective
Quote during VOC interview
“I believe that when the FDA finalizes its
regulations that a few major food producers will be
inspected, targeted, and penalized. Production will
be shut down, fines levied, and publicity generated
– then we will see a significant shift in attention to
wash-down activities. We see our motor/gearbox
business going from 70% painted, 30% stainless
steel to 30% painted, 70% stainless steel”
-Director of Engineering, Major VFFS manufacturer, May 2012

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Cleanability Guidelines
 Baking Industry Sanitation Standards Committee
 BISSC  ANSI Z50.2
 NSF – National Safety Foundation – General
 ANSI/NSF 51-97
 EHEDG – European Hygienic Engineering Design Group
 Hygienic equipment design criteria – DOC 8
 Meat and Poultry – American Meat Institute
 NSF/ANSI 14159-1 Hygiene requirements for the design of
meat and poultry
 Dairy – 3–A
 Various and detailed standards
 GMA - Grocery Manufacturers Association
 Engineering Design Checklist

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32
Cleanability Principles
“Cleanable”
 No metal to metal seams
 No crevices
 No dead spots
 No hardware or purposely designed to be cleanable
 Minimum radius on internal angles
 Drains – no flat surfaces
 Visually inspectable
 Smooth Surface finish

33. 33
IP66, 66K, or 67
Durability Beyond - Ingress Protection
Testing requirements: duration 2–3 minutes
IP69K
First “6” indicates:
• “No ingress of dust; complete
protection against contact (dustight)”
IP66 – Water Spray 14.5 PSI from 3m
IP66K – Water Spray 145 PSI from 3m
IP67 - Immersion of device to 1 m
First “6” indicates:
“No ingress of dust; complete protection
against contact (dustight)”
IP69K – Water Spray 1450 PSI from
15cm, water at 80°C
Think beyond IP ratings – the tests are fairly easy to pass
Engineer for Durability in the real environment

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34
Motor Design – Durability & Cleanability
Durability and
Cleanability

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AKMH motor - Cleanability
 No external hardware
 No flat surfaces
 One cable
 No metal to metal seams
 32 µ smooth surface finish
 Nameplate with laser annealing maintains surface smoothness
 No crevices

36. 36
36
AKMH motor - Durability
 316L stainless steel
 One cable
 Thermoplastic elastomer cable purposely designed
 1450 psi, 80°C, 2 to 12 pH
 Vented cable to prevent
 Positive pressure exercising seals
 Vacuum causing ingress during cooling
 Specially designed shaft seal
 Wash-down all directions without restriction

37. Motion Control At The Speed Of Technology™
END OF IP69K MOTORS

38. 38
Micron Planetary
Gearheads
MARCH 2014
HOWARD HORN – PRODUCT LINE MANAGER
IP69K PLANETARY GEARHEAD SOLUTIONS

39. 39
What we’ll cover today
 Selecting planetary gearheads for the food and beverage market.
 Market requirements and changes in market conditions
 Conventional gearhead solutions
 IP69K stainless steel product solutions
 AquaTRUE product overview
 Material selection
 Product differentiators
 Overall benefits
 Other markets with similar requirements (medical, pharma)
 Typical AquaTRUE applications
 Micron product overview

40. 40
Food Packaging/Processing Market Needs
10 Sanitation Principles for Equipment Suppliers to consider
 Product must be easily cleanable (sealing, smooth surfaces).
 Must use compatible materials (stainless steel).
 Must be accessible for Inspection.
 No liquid collection (shape, design).
 Hollow areas eliminated or sealed.
 No niches (pits, cracks, gaps).
 Sanitary operational performance.
 Validating cleaning and sanitizing protocols.
 Separate processes whenever possible.
 Meet hygiene and sanitation requirements.

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Change is coming…
A growing concern over cross contamination, salmonella and other hygienic problems have
driven stricter guidelines. What was once acceptable in this market no longer is in many
cases.
 Material Selection: In the past painted or nickel plated solutions were commonly
used. Now stainless steel has become a must.
 IP Protection: More applications are driving to an IP66, IP67 or IP69K requirement
rather than the typical IP65.
 Shape: Square housings with corners and chamfers are no longer acceptable and
round housings with smooth surfaces are specified.
 Lubrication: FDA approved grease is critical.
 Cleanable: Labels, tags or any difficult to clean accessories are restricted.

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Conventional Gearhead Solutions
There are many areas of concern when using a conventional gearhead in a food
and beverage application.

43. 43
AquaTRUE IP69K Gearhead Solution
The AquaTRUE addresses each of the problem areas introduced by conventional
gearheads with a solution that can be used in even the most harsh environments.

44. 44
AquaTRUE – New Product Overview
Now Available!
 All sizes and ratios are now available in a
2-3 week lead time.
 IP66, IP67 and IP69K protection.
 300 series stainless steel housings.
 Laser etched permanent label.
 1pc housing, no seems or areas of ingress.
 Round design, easy to clean.
 Designed to mount to either round or
square motors.

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AquaTRUE Designed to handle any washdown environment
 IP67 Immersion Test – 1m water depth for 30 mins.
 IP66 Washdown Test – Pressure wash from all directions for 5 mins.
 Third Party Certification (NSF/ANSO STD 169).
 Zero ingress after all testing.
The AquaTRUE was tested at worst case scenario type environments to ensure it
meets the needs of the most demanding applications.

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Differentiator: Ingress Protection
 Micron Feature – The AquaTRUE comes standard with IP66, IP67 and
IP69K protection.
 Micron Advantage – All AQT products can withstand high pressure
wash-down, immersion and steam cleaning.
 Customer Benefit – This gives the customer the ability to eliminate
expensive enclosures or shielding usually needed to protect the
gearhead.

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Differentiator: Material Selection
 Micron Feature – 300 series stainless steel housing, stainless steel
hardware and output shaft.
 Micron Advantage – All external components on the AquaTRUE product
line are stainless steel compared to competitive product which use
aluminum or carbon steel components.
 Customer Benefit – This eliminates the additional cost of painting or
plating parts by the customer. Also, painted components tend to chip or
peel.

48. 48
Differentiator: External Housing Features
 Micron Feature – Completely round exterior, single piece output
housing.
 Micron Advantage – No corners or chamfers. No seems or areas of
ingress.
 Customer Benefit – Easily washed down, no areas for bacteria to
collect. No areas for liquid to penetrate the gearhead and damage the
internal components

49. 49
Micron Advantages – Food/Beverage
How Micron is successful in the food packaging/processing market.
 Focus on new product development – AquaTRUE – A completely stainless steel,
IP69K sealed food grade gearhead which meets all of the market requirements.
 Product Enhancements – UltraTRUE – When higher precision and performance is
needed along with some of the strict requirements of this industry, Micron is able to
enhance it’s UltraTRUE product line to meet these specific demands. IP67 sealing,
epoxy paint, stainless steel housings and food grade grease options are just a few of
the common modifications.
 Customization – All Products – Micron’s ability to make both minor and major
modifications to their standard product offering with minimal impact to both price and
delivery help to meet the demands of any market.
Micron Helical Crowned UltraTRUE Gearhead

50. 50
Markets with Similar Requirements
Medical/Pharma
 Product performance: Noise is usually critical
 Safety: High safety factors, more robust design
 Material Selection: Usually stainless steel
 Easily cleanable: Round shape, no corners
 Sealed for wash-down, IP65 minimum
 Must meet hygiene and sanitation requirements
High Pressure Washdown.
 Sealing is critical: IP65 is a must, IP67 a growing requirement
 Material Selection: Must be corrosion resistant, usually stainless steel
 Easily cleanable: Round shape, no corners
 Needs to handle caustic chemicals

51. 51
Typical Applications for AquaTRUE
Food and Beverage
 Slicing: Meat, cheese.
 Baking: Bread, cookies
 Packaging: Pizza, hamburger patties.
 Filling/Dispensing: Dairy, soft drinks.
 Processing: Fish and poultry.
 Food handling
Medical
 Hygienic applications
 Pharmaceutical
 Patient handling
Other
 Water-jet cutting
 Marine applications
 High pressure or moisture environment

52. 52
Micron Product Overview - 2014
Precision - 13-18 arc-min backlash
 NemaTRUE
 NemaTRUE 90
 NemaTRUE Plus
 XTRUE – NEW!
 AquaTRUE – NEW!
High Precision - 8 arc-min backlash
 DuraTRUE
 DuraTRUE 90
 DuraTRUE 90 Dual Shaft
 DuraTRUE 90 Hollow Shaft
Ultra Precision - 4 arc-min backlash
 UltraTRUE
 UltraTRUE 90
 EverTRUE
 ValueTRUE
 ValueTRUE 90

53. 53
Sales Tools - Micron Motioneering
* The most accurate and user friendly gearhead sizing tool on the market.
 Available at www.micronmotioneering.com
What can you do with Micron Motioneering?
 Choose the right gearhead for your application quickly and accurately.
 Get your full gearhead part number (including RediMount) by selecting
from a list of motors or manually entering a set of motor dimensions.
 Download a 2D and 3D model for any standard catalog gearhead.
 Use requirements such as speed, torque, ratio, backlash and radial and
axial load in the selection process.
 Build an entire motion profile in seconds.
 Calculate the life of several gearhead solutions in your application.
 Choose the most economical option with list price referenced for every
solution.
 Stainless Steel AquaTRUE gearheads being added in Q3 2014.

54. Motion Control At The Speed Of Technology™
END OF IP69K GEARHEADS

55. Motion Control At The Speed Of Technology™
QUESTIONS & ANSWERS