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Innovative & High
Performance Swiss
  Quality Products

     Small Part Focus

Standard & Custom Solution
        Programs
MicroTurn A/S:
High Precision, Internal Small Diameter Part Machining


                                                Features:
                                                •PVD Coated Tips in Denalloy
                                                •Holders capable of both RH & LH usage
                                                •All holders have coolant through

                                                Benefits:
                                                •Denalloy: Outperforms carbide by 10:1
                                                •High wear resistance
                                                •Extended tool life

                                                Focus: Medical




Expansion In Process: Usage of KM Micro and KM Mini holders utilizing Denalloy tips
MicroTurn D / Mini Tools / Micro & Mini Copy Offering :
Small Part ID & OD Turning Focus
                                        Features:
                                        •Available in Steel / Steel with coolant /
                                        Carbide with coolant
                                        •Insert shape and pocket are perfectly
                                        matched
                                        •Through hardened holders (Up to 52 Rc)
                                        •Many geometries and grades available
                                        •Small coolant holes to maximize tool holder
                                        strength

                                        Benefits:
                                        •Bi-directional feeding capability
                                        •Cycle time reduction
                                        •Higher feed potential (maximized strength)

                                        Focus: Aerospace / Energy / Medical


Small portion shown of an expansive ID & OD program including ISO offering
Vario System:
High Precision, Adjustable Fine-Boring System
                                             Features:
                                             •5:1 ratio allows for on machine
                                             adjustments
                                             •Interchangeable cassettes for variety
                                             of insert geometry configurations
                                             •Adaptable to multi-function special
                                             tooling

                                             Benefits:
                                             •Set-up time reduction
                                             •Economic machining of super alloys
                                             •Elimination of other cutting processes

                                             Focus: Energy / Transportation / Aero




          Portion of a comprehensive Milling program within portfolio
DPC (Differential Pitch Chuck):
Milling Cutter System
                                             Features:
                                             •Perfectly designed for today’s live
                                             tooling applications
                                             •No modification required for
                                             commercially available spindles
                                             •Provides higher tool stability
                                             compared to most standard end mills

                                             Benefits:
                                             •Set-up time reduction
                                             •Expanding range of cutters available
                                             •Compatible with ER16, ER20, and ER25
                                             spindles


                                             Focus: Energy / Transportation / Aero


          Portion of a comprehensive Milling program within portfolio
Modulo D System:
Modular Tooling System for Multitasking Machines
                                         Features:
                                         •Cost effective & flexible solution for
                                         multitasking machine operations
                                         •Interchangeable insert carriers
                                         •Patented, extremely rigid connection
                                         with integrated coolant supply

                                         Benefits:
                                         •Set-up time reduction
                                         •Low cost replacement if crash occurs
                                         •Ability to supply custom solution
                                         insert carriers at low cost and quick
                                         delivery

                                         Focus: Energy / Gen Eng / Aero



           Standard program expansion to include KM & CAPTO
Custom Solution Capabilities:
Able to meet your special steel and insert needs


                                             Features:

                                             •Strong engineering and design staff
                                             •Modern manufacturing environment
                                             capable of machining a wide variety of
                                             materials
                                             •Quick response time with quotes and
                                             approval prints

                                             Focus: Expansive




      Flexible manufacturing cells to meet your custom solution needs
Main Competitors:
Technical
  Data
Competition Page / In Process
Success
Stories
Example of use

Application:   Nozzle for dental ultrasonic cleaner, mat: AISI 420C+S

Before:        KORLOY VCGT 130302 AK PC 230           -> 250 parts
               poor surface quality

After: Denitool VCGT 130302-25 DX20                   -> 650 parts
                VCGT 130302-25 DS10                   -> 1700 parts

V=25 ft/min    Depth of cut = 0.1“    Feed = 0.0015“/rev.
Example

Application:   Medical titanium part
Before:        Horn VHM tools           -> 5 parts (edge chipping)
After:         Denitool MicroTurn A/S -> 150 parts
V=65 ft/min    Depth of cut=0.025“     Feed= 0.0008“/rev.
Example

Application:   Freezing valve, Material 316 Ti
Before:        Sandvik CCMT 060202 PF GC 4025 -> insufficient
               surface quality, 2nd operation necessary
After:         Denitool CDGT 040102 FL DX30        -> Surface N6 ok.
V=165 ft/min   Depth of cut=0.025“    Feed= 0.0025“/rev.
Example of use

Application:   Flange for bearing, material 12L14
Before: CERAMETAL CCMT 060204 EN MT100              -> 430 parts

After:         Denitool EPGT 050204 EN DX20         -> 680 parts
V=660 ft/min   Depth of cut=0.04“    Feed= 0.008“/rev.

                                           Roughing
                                           dia 0.31“ -> 0.62“
Example of use

Application:   Flange for bearing, die-cast zinc
Before:        2 operations on double spindle lathe -> 90 sec/part
               tolerance problems, not conformal to SPC*

After: Denitool MiniCopy35°, VCGT 070202                  -> 57 sec/part
                front and back turning in 1 OP             SPC ok.
n=4000 rpm     Depth of cut=0.012“    Feed= 0.005“/rev.
                                                   *) SPC Statistical Process Control

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Denitool Intro 2012

  • 1. Innovative & High Performance Swiss Quality Products Small Part Focus Standard & Custom Solution Programs
  • 2. MicroTurn A/S: High Precision, Internal Small Diameter Part Machining Features: •PVD Coated Tips in Denalloy •Holders capable of both RH & LH usage •All holders have coolant through Benefits: •Denalloy: Outperforms carbide by 10:1 •High wear resistance •Extended tool life Focus: Medical Expansion In Process: Usage of KM Micro and KM Mini holders utilizing Denalloy tips
  • 3. MicroTurn D / Mini Tools / Micro & Mini Copy Offering : Small Part ID & OD Turning Focus Features: •Available in Steel / Steel with coolant / Carbide with coolant •Insert shape and pocket are perfectly matched •Through hardened holders (Up to 52 Rc) •Many geometries and grades available •Small coolant holes to maximize tool holder strength Benefits: •Bi-directional feeding capability •Cycle time reduction •Higher feed potential (maximized strength) Focus: Aerospace / Energy / Medical Small portion shown of an expansive ID & OD program including ISO offering
  • 4.
  • 5. Vario System: High Precision, Adjustable Fine-Boring System Features: •5:1 ratio allows for on machine adjustments •Interchangeable cassettes for variety of insert geometry configurations •Adaptable to multi-function special tooling Benefits: •Set-up time reduction •Economic machining of super alloys •Elimination of other cutting processes Focus: Energy / Transportation / Aero Portion of a comprehensive Milling program within portfolio
  • 6. DPC (Differential Pitch Chuck): Milling Cutter System Features: •Perfectly designed for today’s live tooling applications •No modification required for commercially available spindles •Provides higher tool stability compared to most standard end mills Benefits: •Set-up time reduction •Expanding range of cutters available •Compatible with ER16, ER20, and ER25 spindles Focus: Energy / Transportation / Aero Portion of a comprehensive Milling program within portfolio
  • 7. Modulo D System: Modular Tooling System for Multitasking Machines Features: •Cost effective & flexible solution for multitasking machine operations •Interchangeable insert carriers •Patented, extremely rigid connection with integrated coolant supply Benefits: •Set-up time reduction •Low cost replacement if crash occurs •Ability to supply custom solution insert carriers at low cost and quick delivery Focus: Energy / Gen Eng / Aero Standard program expansion to include KM & CAPTO
  • 8. Custom Solution Capabilities: Able to meet your special steel and insert needs Features: •Strong engineering and design staff •Modern manufacturing environment capable of machining a wide variety of materials •Quick response time with quotes and approval prints Focus: Expansive Flexible manufacturing cells to meet your custom solution needs
  • 11.
  • 12. Competition Page / In Process
  • 14. Example of use Application: Nozzle for dental ultrasonic cleaner, mat: AISI 420C+S Before: KORLOY VCGT 130302 AK PC 230 -> 250 parts poor surface quality After: Denitool VCGT 130302-25 DX20 -> 650 parts VCGT 130302-25 DS10 -> 1700 parts V=25 ft/min Depth of cut = 0.1“ Feed = 0.0015“/rev.
  • 15. Example Application: Medical titanium part Before: Horn VHM tools -> 5 parts (edge chipping) After: Denitool MicroTurn A/S -> 150 parts V=65 ft/min Depth of cut=0.025“ Feed= 0.0008“/rev.
  • 16. Example Application: Freezing valve, Material 316 Ti Before: Sandvik CCMT 060202 PF GC 4025 -> insufficient surface quality, 2nd operation necessary After: Denitool CDGT 040102 FL DX30 -> Surface N6 ok. V=165 ft/min Depth of cut=0.025“ Feed= 0.0025“/rev.
  • 17. Example of use Application: Flange for bearing, material 12L14 Before: CERAMETAL CCMT 060204 EN MT100 -> 430 parts After: Denitool EPGT 050204 EN DX20 -> 680 parts V=660 ft/min Depth of cut=0.04“ Feed= 0.008“/rev. Roughing dia 0.31“ -> 0.62“
  • 18. Example of use Application: Flange for bearing, die-cast zinc Before: 2 operations on double spindle lathe -> 90 sec/part tolerance problems, not conformal to SPC* After: Denitool MiniCopy35°, VCGT 070202 -> 57 sec/part front and back turning in 1 OP SPC ok. n=4000 rpm Depth of cut=0.012“ Feed= 0.005“/rev. *) SPC Statistical Process Control