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Thank you to our Sponsors
Good Morning and
Welcome
Welcome

Keith Warren
Director, CESA
Bev Puxley
Conference Chairman
Thank you to our Sponsors
DEFRA INSIGHT



Lucy Johnson
Policy Advisor for the Sustainability
Energy Using Products Team
DEFRA
Contents


    • Sustainable energy using products

    • General Overview
           - Energy Using Products and Energy Labelling Directives

           - Compliance

           - Impacts and opportunities

    • Ways to get involved
What we do



 • Increase the sustainability of energy using products by
   means of a range of product policies

       -      EU wide minimum energy performance and
              energy labelling standards
        -     Supply chain and international engagement

   aimed at meeting the 2009 Low Carbon Transition Plan
   commitment to save 15 MtCO2 pa by 2020 in the UK.
Why is consumption by products
important?




UK electricity consumption in reference, policy and best available technology scenarios
Energy Using Products and Energy
Labelling Framework directives


• Complementary directives acting on both ends of the market
                                      PRODUCT INTERVENTIONS – Overall approach

                                       Cut out the      Drive the existing market towards greater   Encourage
                                       least            sustainability                              development
  Numbers of products in the market




                                       sustainable                                                  of new, more
                                       products                                                     sustainable
                                                                                                    products




                                                                      Interventions:
                                                                      •Pricing and trading
                                       Interventions:                 •Voluntary initiatives        Interventions:
                                          •Minimum                    •Producer responsibility      • Support
                                          standards                   •Business support             innovation
                                                                      •Procurement
                                                                      •Labelling
                                                                      •Public information



                                         Less                 PRODUCT SUSTAINABILITY                   More
Aim of Government Policies


                                    PRODUCT INTERVENTIONS – Market change over time


                                                     Now   Future 1   Future 2
Numbers of products in the market




                                         Less       PRODUCT SUSTAINABILITY       More
State of Play – UK


   Projected UK savings from measures agreed to date

  Product Type              Net CO2e Saved Net Energy Saved Average Annual Net
                            Per Year in 2020 Per Year in 2020 Benefit, 2010-2020
                                  (Mt CO2e)            (TWh)                (£m)
  Stand-by                                2.1                3            £196m
  Simple Set Top Boxes                    0.5              0.5             £47m
  Tertiary Lighting                      1.55              3.6            £109m
  Power Supply Units                      0.1              0.2               £4m
  Domestic Lighting                      0.65              0.3            £108m
  Televisions                             0.8             0.85            £100m
  Motors                                  1.4             3.35            £165m
  Cold Appliances                        0.75             0.75             £88m
  Wash Machines                           0.1              0.3             £18m
  Dishwashers                             0.1             0.25             £18m
  Stand-alone Circulators                 0.4             0.05             £13m
  Fans                                   0.15              0.4             £44m
  Total                                   8.6             13.5            £910m
State of Play – EU


   Potential annual savings across EU by 2020 from
   measures adopted or with imminent adoption
        Standby                        35 TWh
        Simple set-top boxes             6 TWh
        Street & office lighting       38 TWh
        External power supplies          9 TWh
        Domestic lighting              39 TWh
        Electric motors               140 TWh
        Circulators                    27 TWh
        Domestic fridges & freezers      5 TWh
        TVs                            43 TWh
        Dishwashers                      2 TWh
        Washing machines               1.5 TWh
        Fans                           34 TWh
        Computer and displays          34 TWh
The Directives



• Ecodesign is the legal framework to set minimum standards
  for environmental performance
• Can be EU Regulations or voluntary initiatives from industry


1. Sales within EU over 200,000 per annum
2. Significant environmental impact within EU
3. Significant potential for environmental savings without
   excessive costs
Decision Making Process

    Preparatory Study     •   Preparatory study to determine ecodesign
                              requirements – 11-21 months

    Consultation Forum    •   Commission drafts implementing measure and
        considers             discusses with stakeholders at Consultation
  implementing measure        Forum
                          •   Commission: revises implementing measure;
  Regulatory Committee        carries out impact assessment & inter-service
  decides on regulation       consultation; and presents formal proposal to
                              Regulatory Committee of Member States
  European Parliament     •   European Parliament scrutinises implementing
        scrutiny              measure – 3 months
                          •   WTO notification, finalisation etc – 3-4 months
    Implementing          •   Adoption by Commission (translation and written
  measure agreed and          procedure) – 5 months
   comes into force
                          •   Regular review to keep standards up to date
EuP Timeline for catering equipment


  • Nov 2009 – Prep study underway for domestic and

    commercial products such as ovens, hobs, grills and

    microwaves.

  • Typical timescale – 18 mths/2 yrs

  • Expect Consultation Forum 2011

  • First measures and labels likely to be 2014
EuP Overview – Implementing Measure


 • Products covered
 • Application dates
 • Generic and specific design requirements
 • Measurement standards / methods
 • Conformity assessment procedures
 • Information requirements
Energy Labelling


• Energy Labelling
  Directive provides legal
  framework for labelling
  of products
• Adopted as a
  delegated act by
  European Commission
Voluntary Agreements


• Self-regulatory agreements are an option for implementing
  measures under these directives
• Complex Set Top Boxes and Imaging Equipment
• Identifying some generic principles:
   • Market coverage; scope and ambition; monitoring and
     enforcement; civil society involvement
• Proposals have been a good starting point for negotiation
Manufacturers’ Obligations



• Assess environmental aspects and impacts of product
• Design and construct in compliance with ecodesign
  requirements
• Carry out conformity assessment (generally self-
  assessment)
• Affix CE marking
Market Surveillance Authority



• National Measurement Office

• Appointed in October 2009

• Carry out a programme of risk based and random
  product testing
Impacts and Opportunities



Obligations:
• Design and construct in compliance with eco-design
  requirements
• Carry out conformity assessment (generally self-
  assessment) and affix CE marking
• Display the energy label (retailers)
Opportunities


  • Main trends in product ownership / usage / sales / technology /
     efficiency / costs
  • Use the energy label as a promotional tool
  • Energy Saving = Money Saving
  • Lead the market UK, EU and worldwide
  • Compliant products creates a level playing field
  • Proactive engagement with other Government initiatives e.g. Public
     procurement.
  • You will be „doing your bit‟ to help mitigate climate change.
Get involved


Study sites for key products:
• Ovens - http://www.ecocooking.org/lot22/
• Hobs and grills - http://www.ecocooking.org/lot23/
• Dishwashers –
• http://www.ecowet-commercial.org/
• Refrigeration –
• http://www.ecofreezercom.org/
• Air Con - http://www.ecohvac.eu/
Get involved


1. Independent evaluation of functioning of Directive
   • Due to end December 2011
   • http://www.cses.co.uk/ecodeisgn_evaluation
2. Study to provide background information and analysis for
   (second) Working Plan
   • Due to end October 2011
   • http://www.ecodesign-wp2.eu/
3. Review and update of methodology for preparatory studies
   • Due to end September 2011
   • http://www.meerp.eu/
How we work
What we do

    Evidence & bi-annual indicative standards & economic assessment


Eco-design                                                  Improve
 Directive                                                compliance
                                                              and
                                                          enforcement


Mandatory EU
labelling
                                                       Influence
                                                       other policies
             Supply Chain          International
             initiatives           engagement
Roundup




Any questions ?


• Lucy.johnson@defra.gsi.gov.uk
Thank you to our Sponsors
HANDS-ON WITH INDUCTION



Hayden Groves
Executive Chef
Lloyds of London
Thank you to our Sponsors
Coffee and Demonstrations
  In the Exhibition Area
Thank you to our Sponsors
CARBON TRUST: FOOD PREPARATION
   AND CATERING CAN INCREASE
    CARBON SAVINGS WITHOUT
    COMPROMISING ON QUALITY
Al-Karim Govindji
Technology Acceleration Manager
Carbon Trust
Session Overview

 Legal and commercial drivers

 IEEA approach and general findings

 Catering Sector emissions and typical energy use in kitchens

 Level of implementation of best practices

 Some examples from our site visits
Legislative and energy cost drivers not
a strong enough driver for industry to
reduce energy use

        Climate Change Agreement – not relevant




        Carbon Reduction Commitment1 – Encourage facility owners to focus
        on their catering facilities




        Eco-design of energy related products – Minimum energy
        performance for categories of equipment




        Energy bills are not always paid by Caterers - so incentives are low


Note: Organisations using more than 6,000MWh per year of electricity (about £500,000)
Hence the IEEA was set up to
understand energy flows and
drive deployment of innovation

Deliver a step change reduction in CO2 from industrial processes
 by accelerating innovation in process control and the uptake of
                    low-carbon technologies

  Tackle sector specific processes – the ‘black boxes’ that have not
  been looked at in detail before


  Understand and address the barriers to implementation of
  identified opportunities


  Mobilise whole sectors to increase implementation of opportunities
Average best practice and
innovations savings of 29%
identified across 13 sectors

                            50%
    Sector Carbon Savings




                            40%
          Potential




                            30%

                            20%
                                        "Innovation"

                            10%
                                        "Good Practice"
                            0%
                                  Min                  Max
UK Contract Catering sector is
 dominated by global players

                                Top six contract caterers
                                                                  Number of
                                 Contract Caterer
                                                                 sites/outlets
                                 Compass                             7,000
                                 Initial Catering Services Ltd      2,600
                                 Sodexo                             2,300
                                 Elior                              1,400
                                 Aramark PLC                        1,200
                                 Carillion Services                 1,000


         Total of ~ 17,000 catering outlets


         Annual revenues of around £4bn within the larger catering market
         of £30bn (which includes restaurants, hotels, clubs)


         Catering outlets typically use 2.5x more energy/m2 than typical
         commercial buildings3



Source: http://www.energystar.gov/ia/business/small_business/restaurants_guide.pdf
Mix of public and private sector
catering outlets and large
variation in energy use
       Calculation of carbon footprint by sector for contract catering

                Meals served                           Total (Calc)
                               Meals
                                        kWh/meal   CO2
            Segment            served                            MWh     tCO2
                                          (2)    kg/meal
                               (m) (1)
       Business & Industry          582     1.00    0.30       582,000   174,600
       Healthcare                   250     1.20    0.54       300,000   135,950
       Education                    263     0.73    0.18       190,780    46,821
       Local Authority               24     0.73    0.18        17,410     4,273
       MoD                          215     4.67    1.46     1,004,050   313,384
       Other                        183     1.00    0.30       183,000    54,900
       Total                     1,517                       2,277,240   729,928

       (1) BHA Food and Service Management Survey 2010
       (2) CIBSE TM50 Energy Efficiency in Commercial Kitchens
A range of energy consuming
activities: cooling, heating, cleaning
                                      Contract Catering energy use & work processes (non-specialised)

                                                           work flows & equipment use

                                                              Procurement of raw materials


                                                                Storage of raw materials
                                                          Cool storage           Cold Storage
                                                         (refrigerated):           (frozen):
                                                       freezer, refri gerator,                Freezer
                                                              l arder



                                                                Preparation of food-stuffs:
                                                                    Food processor/ bl ender
                                                                             Sl i cer
                                                                            Gri nder
                                                                            Whi sks
                                                                       Vacuum packi ng
                                                                          Food mi xer


                                                                        Cooking (heating):
                                                                    Oven ranges      Sal amander gri l l s
                                                                          Fryers     Toaster
       Environmental conditions:
       Ventilation (extractor fans)




                                                         Combi nati on ovens         Gri ddl es
        Water heating (boilers)




                                                                                                                           Cleaning equipment:
                                                        Speci al i ty ovens (e.g.    Ri ce/ mul ti cookers




                                                                                                                              Glass washing
                                                                                                                               Dish Washing
                                                                          pi zza)    Toasters
                                                               Pasta cookers         Steamers
                                                                                     Mi crowaves


                                                  Hot holding:                                       Cooling:
                                                   Bai ns Mari e                                    Bl ast chi l l ers
                                                     Chi l l ers                                        Chi l l ers
                                                   Soup kettl es                              Chi l l ed di spl ay cases
                                               Heated di spl ay cases

                                                   Reheating:
                                                Combi nati on ovens
                                                   Mi crowaves


                                                           Hot Service:                  Cold Service:
                                                           Bai ns Mari e                       Chi l l ers
                                                           Soup kettl es             Chi l l ed di spl ay cases
                                                       Heated di spl ay cases          Jui ce di spensers



                                                                    Food waste removal:
                                                                         dewateri ng uni ts
                                                                         countertop uni ts

                                                                     Cleaning equipment
Sub-metering would help to
better determine where
innovation needs to occur




Source: CIBSE Energy efficiency in commercial kitchens, (US EPA)
Huge CO2 opportunity just around
best practices
                                                                              Easily visible oven thermometers

     equipment
      Cooking
                                                                                                Induction hobs

                                                                                         Automatic pan sensors

                                                             Motor optimiser controllers on refrigeration plant
               Refrigeration equipment




                                                                                            7-day time switches

                                                                          Location of refrigeration equipment

                                         Plastic curtains and night blinds across the front of cold storage areas …

                                              Self closing devices on doors of fridges, freezers and cool rooms

                                                                       High efficiency refrigeration equipment

                                                                       Optimised design of extraction systems

                                                                                 Automated ventilation control
               Kitchen services




                                                         Variable speed drives (VSDs) on extractor fan motors

                                                                            Thermostatic radiator valves (TRVs)

                                                                       Thermostatic control of kitchen heating

                                                                      Lighting controls e.g. presence detection

                                                                                   High efficiency lighting units

                                          Regular maintenance and servicing of energy consuming equipment
               Energy management




                                                Specifying high efficiency models when procuring equipment

                                                  Implementation of energy management strategy and policy

                                                               Formal energy management strategy and policy

                                                                 Metering, monitoring and targeting (MM&T)
     Innovative Behaviour




                                                                Energy awareness raising campaign for all staff
     measures change




                                                                                    Energy training for key staff

                                                     Heat recovery from extraction systems to pre-heat water

                                                            Heat recovery from dishwashers to pre-heat water

                                                                                                                    0%   10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
                                                                                                                      Proportinon of sites at which measure has been implemented
Cooking related opportunities

     Potential for replacement of equipment on host sites
     Equipment                 Replacement            Study
     Electric Combi            Gas Combi              Barriers, availability of suitable models,
                                                      payback
     Combi/conventional        Microwave/combi        Barriers, availability of suitable models,
     oven                      (Merrychef)            payback, service parameters
     Gas hobs                  Induction hobs         Carbon savings, barriers, payback
     High temp sanitation Low temp sanitation Carbon savings, barriers, payback
     dishwasher           dishwasher
     Combi with indirect Combi with direct Carbon savings, barriers, payback
     steam generation    steam generation
     Equipment        within   LLLC           (Least Carbon savings, barriers, payback
     scope of EuP studies      Lifecycle        cost
     on       refrigeration,   equipment) identified
     cooking, dishwashing      in EuP studies
     Equipment     within Energy Star           rated Carbon savings, barriers, payback
     scope of Energy Star equipment
     ratings
     Equipment        within ETL rated equipment      Carbon savings, barriers, payback
     scope of ETL
General innovation
opportunities
                              Potential for Innovation
                       Innovation                                         Notes
Combined messing at weekends (MOD)                          Identify case study

Sharing of energy savings and investment between            Potential for trial
caterer and client to provide incentives and overcome
barriers


Centralised heat recovery from refrigeration, dishwashing   Potential for trial
and extraction systems for local water heating



Improving capacity of low carbon cooking methods, such      Trial if near market
as combined Microwave / Air impingement cookers and
induction hobs.



Innovative technologies such as ultrasound dishwashing      Probably too far from market
and magnetic refrigeration
Our site data indicates
variances in energy use


Business and Industry Site

  • City-centre office built in 2007 with 850 staff
  • Cafeteria, staff restaurant, hospitality
  • Wide range of equipment
  • Equipment owned by the client and utility bills are
    paid by them
  • Site has installed 100 sub-meters
  • 50,000 meals (main course, buffet or sandwich)
We found similar variances
with other site types



    Host site        Meals Served/year      Benchmark CO2            CO2        Gas use %
                                             (kg)/meal (a)      (kg)/meal (b)      (b)
B&I                              50,000                  0.30           2.31         13%
Healthcare                      120,000                  0.54           1.92         42%
MOD (JRM)                        45,000                  1.46           3.19         25%
School                           60,000                  0.18           0.35         69%
Weighted average                275,000                  0.57           1.86

(a) CIBSE 50: Energy Efficiency in Commercial Kitchens
(b) Study estimates
Thank You…..


…………Questions?


  Al-Karim.govindji@carbontrust.co.uk   020 7832 4610
Thank you to our Sponsors
INDUCTION EQUIPMENT HISTORY –
 HOW IT WORKS, WHERE IT‟S GOING…



Stephen Hobbs
Director
Signature FSE Ltd
Induction Equipment History
How it works – Where is it going

         Introduction
     History of induction
     How does it work…?
    Past – Present – Future
            Benefits
           Summary
Induction Equipment History
   How it works – Where is it going

Introduction to…
Steve Hobbs

Company director having some 25 years experience in the
supply of commercial catering equipment ….

First Hotelympia exhibition 1986 – at which ‘induction
cooking technology’ was first presented as the future….
Induction Equipment History
   How it works – Where is it going

Introduction to…
Now some 25 years later this is the ‘first’ industry seminar to
widely promote the use of induction…

We’re a fast moving industry….

In those 25 years ‘induction’ technology has changed and
developed but some ‘myths’ still remain….
Induction Equipment History
How it works – Where is it going

         Introduction
     History of induction
     How does it work…?
    Past – Present – Future
            Benefits
           Summary
Induction Equipment History
  How it works – Where is it going

History of ‘induction’…


Who is this…..?
Induction Equipment History
  How it works – Where is it going

History of ‘induction’…

Michael Faraday – eminent chemist
and physicist of the Victorian age
(1791 – 1867)
Induction Equipment History
  How it works – Where is it going

History of ‘induction’…

Faraday developed the idea and
concept of ‘induction’ technology
whilst trying to develop electric
motors….
Induction Equipment History
  How it works – Where is it going

History of ‘induction’…

So induction is not a ‘new’
technology and has been with us for
some 150+ years
Induction Equipment History
  How it works – Where is it going

History of ‘induction’…

Initially as a concept ‘induction’ was
under used until the mid/late 1940’s
and 1950’s when started to become
used in heavy industry such as….
Induction Equipment History
  How it works – Where is it going

History of ‘induction’…
- industrial furnaces for rapid
  melting of metals for processing
- traditional furnaces used coal / oil
- new furnaces using more readily
  available electric….
Induction Equipment History
   How it works – Where is it going

History of ‘induction’…

It was not until mid to late 1970’s that
the concept of induction heating was
widely talked about for ‘cooking’…
Induction Equipment History
   How it works – Where is it going

History of ‘induction’…
development of this ‘cooking’ concept
mainly driven from other European
countries where dependency on
electrical services was higher than in
UK…
Induction Equipment History
  How it works – Where is it going

History of ‘induction’…
In the early 1980’s the concept of
‘induction’ cooking appliances
becomes widely adopted by the
professional foodservice industry….
Induction Equipment History
How it works – Where is it going

         Introduction
     History of induction
     How does it work…?
    Past – Present – Future
            Benefits
           Summary
Induction Equipment History
  How it works – Where is it going

Induction Cooking…

How does it work…?

Basic principle developed by Faraday
in 1840’s…. which is….
Induction Equipment History
  How it works – Where is it going

How does it work…?

When you pass an electric current
through a copper coil you create a
magnetic field….
Induction Equipment History
  How it works – Where is it going

How does it work…?

When a ‘ferric’ material is in contact
with that magnetic field you
‘magnetise’ the ‘ferric’ content…
Induction Equipment History
   How it works – Where is it going

How does it work…?

turning that ‘magnetic field’ on and
off you ‘magnetise’ and ‘de-magnetise’
the ‘ferric’ content in the material….
Induction Equipment History
  How it works – Where is it going

How does it work…?

in turn this process creates ‘friction’
within the ‘ferric’ material and
generates heat….
Induction Equipment History
  How it works – Where is it going

How does it work…?

therefore the ‘heating’ process is
generated within the ‘cooking vessel’
– the quicker this ‘magnetic field’ is
turned on and off…
Induction Equipment History
  How it works – Where is it going

How does it work…?

the quicker the ‘heating’ process…
Induction Equipment History
      How it works – Where is it going

Pan


                              Magnetic field
Electronic
circuit
                                Coil
Electrical
power
Induction Equipment History
   How it works – Where is it going

How does it work…?

it’s not ‘magic’ it is a basic principle
of physics…..
Induction Equipment History
How it works – Where is it going

         Introduction
     History of induction
     How does it work…?
    Past – Present – Future
            Benefits
           Summary
Induction Equipment History
  How it works – Where is it going

Induction – Past…..

Launched to the ‘foodservice’
industry in the mid / late 1980’s as
the ‘future’….
Induction Equipment History
  How it works – Where is it going

Induction – Past…..

at that stage hugely expensive as a
piece of equipment and got a
‘reputation’ as being unreliable and
expensive to maintain…
Induction Equipment History
  How it works – Where is it going

Induction – Past…..

this reputation is still in some
peoples minds, however…..
Induction Equipment History
  How it works – Where is it going

Induction – Past…..

since launched to the industry the
cost of ‘component’ parts has
reduced and ‘reliability’ of those
parts has increased…
Induction Equipment History
  How it works – Where is it going

Induction – Past…..

driving product pricing down and
reliability up….
Induction Equipment History
  How it works – Where is it going

Induction – Present…..

there are now multiple products on
the market for different aspects of
‘cooking’….
Induction Equipment History
  How it works – Where is it going

Induction – Present…..
Table top ‘plug & play’ type product…
Plug in – 13amp use ‘anywhere’…
single ring / multiple ring / wok /
griddle / plancha / direct cooking…
‘Plug & Play’ type product……
Induction Equipment History
  How it works – Where is it going

Induction – Present…..
Inbuilt and inset type product…
Buffet presentation / show cooking /
front of house presentation
‘Front of house’ type product……
Induction Equipment History
  How it works – Where is it going

Induction – Present…..
Production type product…
Integrated as part of main cooking
suite set up in modular or bespoke
type product equipment….
‘main production’ type product……
Induction Equipment History
  How it works – Where is it going

Induction – Present…..
Production type product…
single ring / multi ring / multi zone /
griddle / plancha cooking…
Induction Equipment History
  How it works – Where is it going

Induction – Present…..
Production type product…
hot box delivery systems / meal
delivery systems…
Induction Equipment History
  How it works – Where is it going

Induction – Future…..

As with all technologies…

Smaller… lighter… more powerful…
Induction Equipment History
How it works – Where is it going

         Introduction
     History of induction
     How does it work…?
    Past – Present – Future
            Benefits
           Summary
Induction Equipment History
     How it works – Where is it going

Induction – Benefits…..

90% energy efficient
Test – 2 litres of water @ 20:C to boiling point

% of efficiency = energy consumed / time / heat generated
Induction Equipment History
       How it works – Where is it going
                             Induction
                 Time (min)      Rate of Return (%)
                                                             90



                        60
                                              55
         50




8.18            9.5                      9
                                                      4.46


   Gas        Solid Hot plate            Radiant       Induction
Induction Equipment History
     How it works – Where is it going

Induction – Benefits…..

90% energy efficient
Only works when a ‘cooking’ vessel is on contact with the ‘magnetic’ field

only uses power when needed
Induction Equipment History
     How it works – Where is it going

Induction – Benefits…..

90% energy efficient
No loss of energy through ‘heating’ the surrounding environment

No loss of energy through noise or light generation

Reduction in extraction air volume needed
Induction Equipment History
     How it works – Where is it going

Induction – Benefits…..

Safety…..
‘heat’ only generated in the ‘cooking’ vessel – therefore very low residual
heat in the cooking top

Low risk of ‘baking/burning’ on to the cooking top…. Easy clean….
Induction Equipment History
     How it works – Where is it going

Induction – Benefits…..

Controllability and speed…..
Due to it’s high efficiency it is very easy to control (ie aggressive boil to
simmer near instantaneous)

Due to its high efficiency it is much ‘quicker’ saving time and energy…
Induction Equipment History
How it works – Where is it going

         Introduction
     History of induction
     How does it work…?
    Past – Present – Future
            Benefits
           Summary
Induction Equipment History
  How it works – Where is it going

Summary…..

History – not a ‘new’ concept
established for in excess of 150 years
Induction Equipment History
  How it works – Where is it going

Summary…..

How does it work…. It’s not magic it’s
a basic law of physics….
Induction Equipment History
  How it works – Where is it going

Summary…..

Past…. Considered to be expensive to
buy / maintain / replace…
Induction Equipment History
  How it works – Where is it going

Summary…..

Present…. Wide selection of
‘professional’ product on the market
specific to each operation its
required for….
Induction Equipment History
  How it works – Where is it going

Summary…..

Future…. ‘You’ the chef / designer /
specifier innovate – we as the
manufacture will develop the
product….
Induction Equipment History
  How it works – Where is it going

Summary…..

Benefits….
High energy efficiency
Easy to use
Safety in all areas
Lower running costs
Induction Equipment History
  How it works – Where is it going

Summary…..

Think of induction as you would think
of a PC…..
Induction Equipment History
  How it works – Where is it going

Summary…..
The induction appliance you buy is
the ‘hardware’ - the higher
specification of the product the
higher the result achievable….
Induction Equipment History
  How it works – Where is it going

Summary…..
but the higher the price….. As with
any ‘PC’ it’s not just the ‘hardware’
that’s important – the end result is
also dependent on the quality of
the…
Induction Equipment History
  How it works – Where is it going

Summary…..
software…. with your induction
appliance consider both hardware
(product) and software (cooking
vessel)……
Induction Equipment History
  How it works – Where is it going

Thank you for listening…..


Stephen Hobbs, CFSP
Director – Signature FSE Ltd
Thank you to our Sponsors
THE IMPORTANCE OF INDUCTION
    COMPATIBLE COOKWARE


Maurits Demeyere
Senior President
Demeyere Cookware
Induction Cooking


•   Principle of induction cooking
•   Advantages of induction cooking
•   Cookware for induction cooking
•   Disadvantages of induction cooking
•   Discussion of different materials
•   Conclusion
•   Needed training, advice and tips :
    how to use cookware on induction
    hobs
Principle of Induction Cooking

 It is the only cooking system where the heating element is the
base of the cooking pot itself.

All other systems are working with indirect heating
     - gas or oil: the hot fire is heating the base of the cooking pot
     - resistance coils: contact heat and radiation to the base
     - vitroceramic hotplates: contact heat and radiation
     - halogen / hi-light heating: radiation and contact

 Induction cooker and cooking pot are interrelated. They are
becoming like HARDWARE and SOFTWARE.
( like a car and the tires . You can have the best car , if you buy
unadapted tires the car will not work as you might expect )
Advantages of Induction Cooking
 Enormous flexibility

 Better safety in general

 Better safety for children

 Easier cleaning (important time gain in prof.kitchen)

 Lower temperatures in the (professional) kitchen and/or less
  energy use when kitchen is air-conditioned

 Much lower energy use compared to gas or electricity

 Easier adaptation of different diameters of cookware

 Computer controlled cooker

 Adaptive cooking possible – sensors – ControlInduc at 250°C
  or other temperatures
Cookware for Induction Cooking
FIRST CONDITION: MAGNETIC BASE
     MATERIALS WHICH CANNOT BE USED
         - cupper
         - aluminium
         - casted aluminium
         - glas or heat resistant glas
         - normal non-magnetic stainless steel
               (18/8 or 18/10 - SAE304)
     MATERIALS WHICH CAN BE USED
         - iron – steel or enameled steel
         - cast iron
         - magnetic stainless steel or 18/0 - SAE400 serie

 SECOND CONDITION

Aim to make cookware which can go on all cooking systems:
gas, electric coils, vitroceramic, hi-light, INCLUDING
INDUCTION.
Disadvantages of Induction Cooking
 Relatively expensive hobs. There are serious quality
  differences between different systems.
 Importance to know what you are buying depending on the
  specific needs :
    -large caterer with large quantities to heat
    -snack – bar with limited requirements to hobs and
      pots
    -medium bristrot , brasserie or high class restaurant
      with preparations à la minute for each customer.

 Only specific (new) cookware can be used. Also there , the
  differences between the cookware are substantial.
Discussion of different materials

 ENAMELED STEEL
  - eventual chipping of the enamel layers
  - uneven bottom temperature

 CAST IRON
  - relatively good for induction, but not very high heat
        conductivity
  - heavy but keeping hot very well – ideal slow cooking.
  - enamel quality??

 COOKING POT OF MAGNETIC STAINLESS STEEL (
  18/0)
  ( without thermoconductive base)
  - fast warming of water
  - very bad cooking: sticking – burning + deformation
Discussion of different materials (2)
• COOKING POT OF STAINLESS STEEL SAE304

  -Thermoconductive base ( or up to the edge ) of
  cupper (2 to 2,5 mm or 0,08” to 0,12”) or aluminium (or
  4 to 5 mm or 0,16” to 0,2”)
  -Magnetic outer layer (or layers) of other magnetic
  stainless steel in the base or up to the edge. (
  systems of 3 to 7 layers ) - types SAE 400 or 18/0

  => Best solution for good speed and even heat
  distribution if correct materials, thicknesses, concepts
  and technologies are used.
  -for straight sided pots : ideal is heavy base with
  enough aluminum or cupper in between and sidewalls
  in pure stainless steel to keep heat inside .
  -for conical pots , frypans or skillets and woks best
  is multilayer material up to the edge with appropriate
  thickness of aluminum in between .
Discussion of different materials (3)

•    COOKING POTS OF ALUMINUM WITH MAGNETIC BASE

      Can be pure aluminum pots deep-drawn or can be casted
     aluminum pots. ( different thermal conductivity)
     A specific extra magnetic base is needed ,mostly of
     magnetic stainless steel of type SAE 400 or 18/0 .

Problem: to apply a magnetic base on such a pot or pan, it is
   difficult to keep the bottom flat .
Therefore the magnetic base diameter is mostly smaller than
   the flat base of the pot or pan.
Negative effect to the magnetic permeability of the system in
   combination with the hob. The aluminum of the base radius
   of the pot is acting as a “screen”, lowering the possible
   power generated by a large to very large percentage. This
   means longer heating times , more power lost. Sometimes
   the very cheap aluminum pots in this type have holes in the
   magnetic base , which is adding to the loss , or they have
   heavy dents to stabilize, or the magnetic layer is too thin.
Discussion of different materials (4)
• COOKING POTS OF CUPPER WITH MAGNETIC BASE

It is possible to make good heavy “cupper pots” with stainless
     steel ( 18/10 or SAE 304 ) on the inside of the pot, a
     magnetic base layer or a magnetic layer up to the edge.
     Nice but very expensive solution, that will not give any
     difference with a pot having a good “ equivalent” aluminum
     layer .
In addition most restaurants stay away from cupper ( on the
     outside) because today the cleaning of cupper is too costly .
Some “fake “ solutions, where there is a ( very thin ) layer of
     cupper between layers of aluminum , themselves between
     non magnetic layer of 18/10 or SAE 304 for the contact with
     the food and on the outside a magnetic stainless steel type
     SAE 400.
They will not be different with an equivalent aluminum thickness
     which is lighter and less expensive
Conclusion


   For good cooking quality, a chef is expecting two very
    important factors that go together:
      very even heat distribution for cooking real food and not
        only water.
      very good speed and flexibility.

   Important notices :
   Cookware which is heating up water the fastest is not always
    the best.

   Cookware with very even heat distribution can also be too
    slow.
THERMAL CONDUCTIVITY OF MATERIALS

• Thermal conductivity ratio
                          in cal. / cm.sec.C°
     • Stainless steel 18/8,18/10 or 18/0     0,05
     • Copper                                0,94
     • Pure aluminum                         0,53
     • Casted aluminum                       0,33
     • Steel ( as used in enamel st.)        0,16
     • Cast iron                             0,12
     • Glass                                 0,003
ADVICE NEEDED FROM HOB AND POT MANUFACTURER


• To make a change from ( mostly ) gas into induction is a big
  adaptation.
• Get a correct advice before you order the induction hobs.

1)High power ( up to 9 or even 12 KW) is only interesting when
   you have to cook large pots 20 to 50 L
• For most preparations 3,5 to 5 KW is more than enough.

• Check the induction zones and how the generator activates
  them : large inductor covering whole zone or half zone;
  smaller inductors separately regulated or not.
ADVICE NEEDED FROM HOB AND POT MANUFACTURER

 • 2)Round inductors or square or rectangular inductors.

 • depend on main use. None of both should be excluded .
   Specialists are here to discuss.

 • our advice : whatever you buy : a system with more than one
   temperature sensor is better. Many have now 5 on an area
   of 28X28 cm.

 • Too many times inductors are selected based on the power,
   speed of heating water and the price which is totally
   irrelevant for many uses , especially of the “a la carte”
   restaurants.
ADVICE NEEDED FROM HOB AND POT MANUFACTURER


• Get a correct advice before you order
  the pots and especially ... Don‟t wait
  until the last moment !!!!
• 1)Order pots with a quality adapted to the type of induction
  hob.
• 2)For straight sided pots : heavy base and sidewalls of
  stainless. ( give best efficiency )
• 3)for conical designs as frypans , woks conical sauteuses :
  multilayer up to edge with correct thickness.
• 4) manufacturers of hobs tell us that 90% of the problems
  arise from the inappropriate pots for the hob.
    – Poor magnetical base
    – Deformation of base
    – Some even deteriorate the induction generator(s).
IMPORTANT TIPS ON HOW TO USE POTS AND PANS
• NEVER PLACE POTS OR PANS ONLY PARTLY OUTSIDE
  INDUCTION ZONE .
• -

       Inductor

                  pot




• PART OF POT COULD OVERHEAT ON AREA WHERE HE
  IS ON INDUCTOR , EVEN MORE WHEN OTHER POT IS
  ON SAME INDUCTOR. IN MANY CASES NO TEMP.
  SENSOR WOULD BLOCK HEATING. BASE CAN BECOME
  OVER 600°C AND MELT AWAY OR CAN BE DESTROYED
  .
•
IMPORTANT TIPS ON HOW TO USE POTS AND PANS

• NEVER PUT A LONG HANDLE OVER AN INDUCTOR.
  ALWAYS HAVE THE LONG HANDLES OUTSIDE “ANY”
  INDUCTOR.

• When a magnetic flux is active in an inductor, when a pot
  with enough magnetic material in the base or on the side is
  on the hob, the magnetic flux of a professional inductor ,
  above the inductor ( even up to more than 10 cm away
  from the hob ) could heat NON MAGNETIC Material up to
  over 600°C within seconds !!!

• The handle, even one made out of non-magnetic stainless
  steel 18/10 or other materials, can heat up when placed
  over an such an active inductor in a way that would burn
  the hand in the 3th degree when placed on the handle
IMPORTANT TIPS ON HOW TO USE POTS AND PANS


• Have enough practical training of pots on an induction
  hob because most chefs are astonished about the
  heating speed ,especially when making delicate sauces
  and even more when frying a pan.

• NEVER PLACE AN EMPTY POT , PAN OR WOK ON AN
  ACTIVE INDUCTOR. Within seconds the pot base or pan
  base can go over 400°C!!

• WHEN SELECTING A HOB DON’T ACCEPT TO TEST
  ONLY POTS , TEST ALSO FRYPANS AND MAKE A
  SABAYONE OR SAUCE in a CONICAL SAUTEUSE!
  Especially check that it is possible to work with minimal
  energy levels . In some hobs of over 5000 or 9000 W
  there is no good low energy level regulation . Sometimes
  the lowest level still gives more than 1000W.
IMPORTANT TIPS ON HOW TO USE POTS AND PANS

• The chef has to realize that it has to be possible to fine
  regulate at 300 W – 500 W or 1000 W , which are settings
  needed on an induction hob when the pan is warm and fish
  or meat has to be fried !!
• To have only one position of the hob regulator ,when for
  example doing frying, is out of the question. You can start
  “medium high” or “high” but very fast a lower position is
  needed.

• WE BELIEVE THAT ESPECIALLY FOR INDUCTION,
  HOB MANUFACTURERS AND POT MANUFACTURERS
  HAVE TO WORK TOGETHER IN PROMOTING BUT
  ESPECIALLY IN TRAINING THE NEW POTENTIAL USERS
  OR THE NEW USERS.

THANKS – MAURITS DEMEYERE – 10 TH OF JUNE 2011.
Thanks you to our Sponsors
Demonstrations Followed by Lunch
     in the Exhibition Area
Thank you to our Sponsors
Closing Remarks

Keith Warren
Director, CESA
Thank you to our Sponsors

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CESA Induction Cooking Equipment Forum 2011 Presentations

  • 1. Thank you to our Sponsors
  • 5. Thank you to our Sponsors
  • 6. DEFRA INSIGHT Lucy Johnson Policy Advisor for the Sustainability Energy Using Products Team DEFRA
  • 7. Contents • Sustainable energy using products • General Overview - Energy Using Products and Energy Labelling Directives - Compliance - Impacts and opportunities • Ways to get involved
  • 8. What we do • Increase the sustainability of energy using products by means of a range of product policies - EU wide minimum energy performance and energy labelling standards - Supply chain and international engagement aimed at meeting the 2009 Low Carbon Transition Plan commitment to save 15 MtCO2 pa by 2020 in the UK.
  • 9. Why is consumption by products important? UK electricity consumption in reference, policy and best available technology scenarios
  • 10. Energy Using Products and Energy Labelling Framework directives • Complementary directives acting on both ends of the market PRODUCT INTERVENTIONS – Overall approach Cut out the Drive the existing market towards greater Encourage least sustainability development Numbers of products in the market sustainable of new, more products sustainable products Interventions: •Pricing and trading Interventions: •Voluntary initiatives Interventions: •Minimum •Producer responsibility • Support standards •Business support innovation •Procurement •Labelling •Public information Less PRODUCT SUSTAINABILITY More
  • 11. Aim of Government Policies PRODUCT INTERVENTIONS – Market change over time Now Future 1 Future 2 Numbers of products in the market Less PRODUCT SUSTAINABILITY More
  • 12. State of Play – UK Projected UK savings from measures agreed to date Product Type Net CO2e Saved Net Energy Saved Average Annual Net Per Year in 2020 Per Year in 2020 Benefit, 2010-2020 (Mt CO2e) (TWh) (£m) Stand-by 2.1 3 £196m Simple Set Top Boxes 0.5 0.5 £47m Tertiary Lighting 1.55 3.6 £109m Power Supply Units 0.1 0.2 £4m Domestic Lighting 0.65 0.3 £108m Televisions 0.8 0.85 £100m Motors 1.4 3.35 £165m Cold Appliances 0.75 0.75 £88m Wash Machines 0.1 0.3 £18m Dishwashers 0.1 0.25 £18m Stand-alone Circulators 0.4 0.05 £13m Fans 0.15 0.4 £44m Total 8.6 13.5 £910m
  • 13. State of Play – EU Potential annual savings across EU by 2020 from measures adopted or with imminent adoption Standby 35 TWh Simple set-top boxes 6 TWh Street & office lighting 38 TWh External power supplies 9 TWh Domestic lighting 39 TWh Electric motors 140 TWh Circulators 27 TWh Domestic fridges & freezers 5 TWh TVs 43 TWh Dishwashers 2 TWh Washing machines 1.5 TWh Fans 34 TWh Computer and displays 34 TWh
  • 14. The Directives • Ecodesign is the legal framework to set minimum standards for environmental performance • Can be EU Regulations or voluntary initiatives from industry 1. Sales within EU over 200,000 per annum 2. Significant environmental impact within EU 3. Significant potential for environmental savings without excessive costs
  • 15. Decision Making Process Preparatory Study • Preparatory study to determine ecodesign requirements – 11-21 months Consultation Forum • Commission drafts implementing measure and considers discusses with stakeholders at Consultation implementing measure Forum • Commission: revises implementing measure; Regulatory Committee carries out impact assessment & inter-service decides on regulation consultation; and presents formal proposal to Regulatory Committee of Member States European Parliament • European Parliament scrutinises implementing scrutiny measure – 3 months • WTO notification, finalisation etc – 3-4 months Implementing • Adoption by Commission (translation and written measure agreed and procedure) – 5 months comes into force • Regular review to keep standards up to date
  • 16. EuP Timeline for catering equipment • Nov 2009 – Prep study underway for domestic and commercial products such as ovens, hobs, grills and microwaves. • Typical timescale – 18 mths/2 yrs • Expect Consultation Forum 2011 • First measures and labels likely to be 2014
  • 17. EuP Overview – Implementing Measure • Products covered • Application dates • Generic and specific design requirements • Measurement standards / methods • Conformity assessment procedures • Information requirements
  • 18. Energy Labelling • Energy Labelling Directive provides legal framework for labelling of products • Adopted as a delegated act by European Commission
  • 19. Voluntary Agreements • Self-regulatory agreements are an option for implementing measures under these directives • Complex Set Top Boxes and Imaging Equipment • Identifying some generic principles: • Market coverage; scope and ambition; monitoring and enforcement; civil society involvement • Proposals have been a good starting point for negotiation
  • 20. Manufacturers’ Obligations • Assess environmental aspects and impacts of product • Design and construct in compliance with ecodesign requirements • Carry out conformity assessment (generally self- assessment) • Affix CE marking
  • 21. Market Surveillance Authority • National Measurement Office • Appointed in October 2009 • Carry out a programme of risk based and random product testing
  • 22. Impacts and Opportunities Obligations: • Design and construct in compliance with eco-design requirements • Carry out conformity assessment (generally self- assessment) and affix CE marking • Display the energy label (retailers)
  • 23. Opportunities • Main trends in product ownership / usage / sales / technology / efficiency / costs • Use the energy label as a promotional tool • Energy Saving = Money Saving • Lead the market UK, EU and worldwide • Compliant products creates a level playing field • Proactive engagement with other Government initiatives e.g. Public procurement. • You will be „doing your bit‟ to help mitigate climate change.
  • 24. Get involved Study sites for key products: • Ovens - http://www.ecocooking.org/lot22/ • Hobs and grills - http://www.ecocooking.org/lot23/ • Dishwashers – • http://www.ecowet-commercial.org/ • Refrigeration – • http://www.ecofreezercom.org/ • Air Con - http://www.ecohvac.eu/
  • 25. Get involved 1. Independent evaluation of functioning of Directive • Due to end December 2011 • http://www.cses.co.uk/ecodeisgn_evaluation 2. Study to provide background information and analysis for (second) Working Plan • Due to end October 2011 • http://www.ecodesign-wp2.eu/ 3. Review and update of methodology for preparatory studies • Due to end September 2011 • http://www.meerp.eu/
  • 26. How we work What we do Evidence & bi-annual indicative standards & economic assessment Eco-design Improve Directive compliance and enforcement Mandatory EU labelling Influence other policies Supply Chain International initiatives engagement
  • 27. Roundup Any questions ? • Lucy.johnson@defra.gsi.gov.uk
  • 28. Thank you to our Sponsors
  • 29. HANDS-ON WITH INDUCTION Hayden Groves Executive Chef Lloyds of London
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  • 44. Thank you to our Sponsors
  • 45. Coffee and Demonstrations In the Exhibition Area
  • 46. Thank you to our Sponsors
  • 47. CARBON TRUST: FOOD PREPARATION AND CATERING CAN INCREASE CARBON SAVINGS WITHOUT COMPROMISING ON QUALITY Al-Karim Govindji Technology Acceleration Manager Carbon Trust
  • 48. Session Overview Legal and commercial drivers IEEA approach and general findings Catering Sector emissions and typical energy use in kitchens Level of implementation of best practices Some examples from our site visits
  • 49. Legislative and energy cost drivers not a strong enough driver for industry to reduce energy use Climate Change Agreement – not relevant Carbon Reduction Commitment1 – Encourage facility owners to focus on their catering facilities Eco-design of energy related products – Minimum energy performance for categories of equipment Energy bills are not always paid by Caterers - so incentives are low Note: Organisations using more than 6,000MWh per year of electricity (about £500,000)
  • 50. Hence the IEEA was set up to understand energy flows and drive deployment of innovation Deliver a step change reduction in CO2 from industrial processes by accelerating innovation in process control and the uptake of low-carbon technologies Tackle sector specific processes – the ‘black boxes’ that have not been looked at in detail before Understand and address the barriers to implementation of identified opportunities Mobilise whole sectors to increase implementation of opportunities
  • 51. Average best practice and innovations savings of 29% identified across 13 sectors 50% Sector Carbon Savings 40% Potential 30% 20% "Innovation" 10% "Good Practice" 0% Min Max
  • 52. UK Contract Catering sector is dominated by global players Top six contract caterers Number of Contract Caterer sites/outlets Compass 7,000 Initial Catering Services Ltd 2,600 Sodexo 2,300 Elior 1,400 Aramark PLC 1,200 Carillion Services 1,000 Total of ~ 17,000 catering outlets Annual revenues of around £4bn within the larger catering market of £30bn (which includes restaurants, hotels, clubs) Catering outlets typically use 2.5x more energy/m2 than typical commercial buildings3 Source: http://www.energystar.gov/ia/business/small_business/restaurants_guide.pdf
  • 53. Mix of public and private sector catering outlets and large variation in energy use Calculation of carbon footprint by sector for contract catering Meals served Total (Calc) Meals kWh/meal CO2 Segment served MWh tCO2 (2) kg/meal (m) (1) Business & Industry 582 1.00 0.30 582,000 174,600 Healthcare 250 1.20 0.54 300,000 135,950 Education 263 0.73 0.18 190,780 46,821 Local Authority 24 0.73 0.18 17,410 4,273 MoD 215 4.67 1.46 1,004,050 313,384 Other 183 1.00 0.30 183,000 54,900 Total 1,517 2,277,240 729,928 (1) BHA Food and Service Management Survey 2010 (2) CIBSE TM50 Energy Efficiency in Commercial Kitchens
  • 54. A range of energy consuming activities: cooling, heating, cleaning Contract Catering energy use & work processes (non-specialised) work flows & equipment use Procurement of raw materials Storage of raw materials Cool storage Cold Storage (refrigerated): (frozen): freezer, refri gerator, Freezer l arder Preparation of food-stuffs: Food processor/ bl ender Sl i cer Gri nder Whi sks Vacuum packi ng Food mi xer Cooking (heating): Oven ranges Sal amander gri l l s Fryers Toaster Environmental conditions: Ventilation (extractor fans) Combi nati on ovens Gri ddl es Water heating (boilers) Cleaning equipment: Speci al i ty ovens (e.g. Ri ce/ mul ti cookers Glass washing Dish Washing pi zza) Toasters Pasta cookers Steamers Mi crowaves Hot holding: Cooling: Bai ns Mari e Bl ast chi l l ers Chi l l ers Chi l l ers Soup kettl es Chi l l ed di spl ay cases Heated di spl ay cases Reheating: Combi nati on ovens Mi crowaves Hot Service: Cold Service: Bai ns Mari e Chi l l ers Soup kettl es Chi l l ed di spl ay cases Heated di spl ay cases Jui ce di spensers Food waste removal: dewateri ng uni ts countertop uni ts Cleaning equipment
  • 55. Sub-metering would help to better determine where innovation needs to occur Source: CIBSE Energy efficiency in commercial kitchens, (US EPA)
  • 56. Huge CO2 opportunity just around best practices Easily visible oven thermometers equipment Cooking Induction hobs Automatic pan sensors Motor optimiser controllers on refrigeration plant Refrigeration equipment 7-day time switches Location of refrigeration equipment Plastic curtains and night blinds across the front of cold storage areas … Self closing devices on doors of fridges, freezers and cool rooms High efficiency refrigeration equipment Optimised design of extraction systems Automated ventilation control Kitchen services Variable speed drives (VSDs) on extractor fan motors Thermostatic radiator valves (TRVs) Thermostatic control of kitchen heating Lighting controls e.g. presence detection High efficiency lighting units Regular maintenance and servicing of energy consuming equipment Energy management Specifying high efficiency models when procuring equipment Implementation of energy management strategy and policy Formal energy management strategy and policy Metering, monitoring and targeting (MM&T) Innovative Behaviour Energy awareness raising campaign for all staff measures change Energy training for key staff Heat recovery from extraction systems to pre-heat water Heat recovery from dishwashers to pre-heat water 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Proportinon of sites at which measure has been implemented
  • 57. Cooking related opportunities Potential for replacement of equipment on host sites Equipment Replacement Study Electric Combi Gas Combi Barriers, availability of suitable models, payback Combi/conventional Microwave/combi Barriers, availability of suitable models, oven (Merrychef) payback, service parameters Gas hobs Induction hobs Carbon savings, barriers, payback High temp sanitation Low temp sanitation Carbon savings, barriers, payback dishwasher dishwasher Combi with indirect Combi with direct Carbon savings, barriers, payback steam generation steam generation Equipment within LLLC (Least Carbon savings, barriers, payback scope of EuP studies Lifecycle cost on refrigeration, equipment) identified cooking, dishwashing in EuP studies Equipment within Energy Star rated Carbon savings, barriers, payback scope of Energy Star equipment ratings Equipment within ETL rated equipment Carbon savings, barriers, payback scope of ETL
  • 58. General innovation opportunities Potential for Innovation Innovation Notes Combined messing at weekends (MOD) Identify case study Sharing of energy savings and investment between Potential for trial caterer and client to provide incentives and overcome barriers Centralised heat recovery from refrigeration, dishwashing Potential for trial and extraction systems for local water heating Improving capacity of low carbon cooking methods, such Trial if near market as combined Microwave / Air impingement cookers and induction hobs. Innovative technologies such as ultrasound dishwashing Probably too far from market and magnetic refrigeration
  • 59. Our site data indicates variances in energy use Business and Industry Site • City-centre office built in 2007 with 850 staff • Cafeteria, staff restaurant, hospitality • Wide range of equipment • Equipment owned by the client and utility bills are paid by them • Site has installed 100 sub-meters • 50,000 meals (main course, buffet or sandwich)
  • 60. We found similar variances with other site types Host site Meals Served/year Benchmark CO2 CO2 Gas use % (kg)/meal (a) (kg)/meal (b) (b) B&I 50,000 0.30 2.31 13% Healthcare 120,000 0.54 1.92 42% MOD (JRM) 45,000 1.46 3.19 25% School 60,000 0.18 0.35 69% Weighted average 275,000 0.57 1.86 (a) CIBSE 50: Energy Efficiency in Commercial Kitchens (b) Study estimates
  • 61. Thank You….. …………Questions? Al-Karim.govindji@carbontrust.co.uk 020 7832 4610
  • 62. Thank you to our Sponsors
  • 63. INDUCTION EQUIPMENT HISTORY – HOW IT WORKS, WHERE IT‟S GOING… Stephen Hobbs Director Signature FSE Ltd
  • 64. Induction Equipment History How it works – Where is it going Introduction History of induction How does it work…? Past – Present – Future Benefits Summary
  • 65. Induction Equipment History How it works – Where is it going Introduction to… Steve Hobbs Company director having some 25 years experience in the supply of commercial catering equipment …. First Hotelympia exhibition 1986 – at which ‘induction cooking technology’ was first presented as the future….
  • 66. Induction Equipment History How it works – Where is it going Introduction to… Now some 25 years later this is the ‘first’ industry seminar to widely promote the use of induction… We’re a fast moving industry…. In those 25 years ‘induction’ technology has changed and developed but some ‘myths’ still remain….
  • 67. Induction Equipment History How it works – Where is it going Introduction History of induction How does it work…? Past – Present – Future Benefits Summary
  • 68. Induction Equipment History How it works – Where is it going History of ‘induction’… Who is this…..?
  • 69. Induction Equipment History How it works – Where is it going History of ‘induction’… Michael Faraday – eminent chemist and physicist of the Victorian age (1791 – 1867)
  • 70. Induction Equipment History How it works – Where is it going History of ‘induction’… Faraday developed the idea and concept of ‘induction’ technology whilst trying to develop electric motors….
  • 71. Induction Equipment History How it works – Where is it going History of ‘induction’… So induction is not a ‘new’ technology and has been with us for some 150+ years
  • 72. Induction Equipment History How it works – Where is it going History of ‘induction’… Initially as a concept ‘induction’ was under used until the mid/late 1940’s and 1950’s when started to become used in heavy industry such as….
  • 73. Induction Equipment History How it works – Where is it going History of ‘induction’… - industrial furnaces for rapid melting of metals for processing - traditional furnaces used coal / oil - new furnaces using more readily available electric….
  • 74. Induction Equipment History How it works – Where is it going History of ‘induction’… It was not until mid to late 1970’s that the concept of induction heating was widely talked about for ‘cooking’…
  • 75. Induction Equipment History How it works – Where is it going History of ‘induction’… development of this ‘cooking’ concept mainly driven from other European countries where dependency on electrical services was higher than in UK…
  • 76. Induction Equipment History How it works – Where is it going History of ‘induction’… In the early 1980’s the concept of ‘induction’ cooking appliances becomes widely adopted by the professional foodservice industry….
  • 77. Induction Equipment History How it works – Where is it going Introduction History of induction How does it work…? Past – Present – Future Benefits Summary
  • 78. Induction Equipment History How it works – Where is it going Induction Cooking… How does it work…? Basic principle developed by Faraday in 1840’s…. which is….
  • 79. Induction Equipment History How it works – Where is it going How does it work…? When you pass an electric current through a copper coil you create a magnetic field….
  • 80. Induction Equipment History How it works – Where is it going How does it work…? When a ‘ferric’ material is in contact with that magnetic field you ‘magnetise’ the ‘ferric’ content…
  • 81. Induction Equipment History How it works – Where is it going How does it work…? turning that ‘magnetic field’ on and off you ‘magnetise’ and ‘de-magnetise’ the ‘ferric’ content in the material….
  • 82. Induction Equipment History How it works – Where is it going How does it work…? in turn this process creates ‘friction’ within the ‘ferric’ material and generates heat….
  • 83. Induction Equipment History How it works – Where is it going How does it work…? therefore the ‘heating’ process is generated within the ‘cooking vessel’ – the quicker this ‘magnetic field’ is turned on and off…
  • 84. Induction Equipment History How it works – Where is it going How does it work…? the quicker the ‘heating’ process…
  • 85. Induction Equipment History How it works – Where is it going Pan Magnetic field Electronic circuit Coil Electrical power
  • 86. Induction Equipment History How it works – Where is it going How does it work…? it’s not ‘magic’ it is a basic principle of physics…..
  • 87. Induction Equipment History How it works – Where is it going Introduction History of induction How does it work…? Past – Present – Future Benefits Summary
  • 88. Induction Equipment History How it works – Where is it going Induction – Past….. Launched to the ‘foodservice’ industry in the mid / late 1980’s as the ‘future’….
  • 89. Induction Equipment History How it works – Where is it going Induction – Past….. at that stage hugely expensive as a piece of equipment and got a ‘reputation’ as being unreliable and expensive to maintain…
  • 90. Induction Equipment History How it works – Where is it going Induction – Past….. this reputation is still in some peoples minds, however…..
  • 91. Induction Equipment History How it works – Where is it going Induction – Past….. since launched to the industry the cost of ‘component’ parts has reduced and ‘reliability’ of those parts has increased…
  • 92. Induction Equipment History How it works – Where is it going Induction – Past….. driving product pricing down and reliability up….
  • 93. Induction Equipment History How it works – Where is it going Induction – Present….. there are now multiple products on the market for different aspects of ‘cooking’….
  • 94. Induction Equipment History How it works – Where is it going Induction – Present….. Table top ‘plug & play’ type product… Plug in – 13amp use ‘anywhere’… single ring / multiple ring / wok / griddle / plancha / direct cooking…
  • 95. ‘Plug & Play’ type product……
  • 96. Induction Equipment History How it works – Where is it going Induction – Present….. Inbuilt and inset type product… Buffet presentation / show cooking / front of house presentation
  • 97. ‘Front of house’ type product……
  • 98. Induction Equipment History How it works – Where is it going Induction – Present….. Production type product… Integrated as part of main cooking suite set up in modular or bespoke type product equipment….
  • 99. ‘main production’ type product……
  • 100. Induction Equipment History How it works – Where is it going Induction – Present….. Production type product… single ring / multi ring / multi zone / griddle / plancha cooking…
  • 101. Induction Equipment History How it works – Where is it going Induction – Present….. Production type product… hot box delivery systems / meal delivery systems…
  • 102. Induction Equipment History How it works – Where is it going Induction – Future….. As with all technologies… Smaller… lighter… more powerful…
  • 103. Induction Equipment History How it works – Where is it going Introduction History of induction How does it work…? Past – Present – Future Benefits Summary
  • 104. Induction Equipment History How it works – Where is it going Induction – Benefits….. 90% energy efficient Test – 2 litres of water @ 20:C to boiling point % of efficiency = energy consumed / time / heat generated
  • 105. Induction Equipment History How it works – Where is it going Induction Time (min) Rate of Return (%) 90 60 55 50 8.18 9.5 9 4.46 Gas Solid Hot plate Radiant Induction
  • 106. Induction Equipment History How it works – Where is it going Induction – Benefits….. 90% energy efficient Only works when a ‘cooking’ vessel is on contact with the ‘magnetic’ field only uses power when needed
  • 107. Induction Equipment History How it works – Where is it going Induction – Benefits….. 90% energy efficient No loss of energy through ‘heating’ the surrounding environment No loss of energy through noise or light generation Reduction in extraction air volume needed
  • 108. Induction Equipment History How it works – Where is it going Induction – Benefits….. Safety….. ‘heat’ only generated in the ‘cooking’ vessel – therefore very low residual heat in the cooking top Low risk of ‘baking/burning’ on to the cooking top…. Easy clean….
  • 109. Induction Equipment History How it works – Where is it going Induction – Benefits….. Controllability and speed….. Due to it’s high efficiency it is very easy to control (ie aggressive boil to simmer near instantaneous) Due to its high efficiency it is much ‘quicker’ saving time and energy…
  • 110. Induction Equipment History How it works – Where is it going Introduction History of induction How does it work…? Past – Present – Future Benefits Summary
  • 111. Induction Equipment History How it works – Where is it going Summary….. History – not a ‘new’ concept established for in excess of 150 years
  • 112. Induction Equipment History How it works – Where is it going Summary….. How does it work…. It’s not magic it’s a basic law of physics….
  • 113. Induction Equipment History How it works – Where is it going Summary….. Past…. Considered to be expensive to buy / maintain / replace…
  • 114. Induction Equipment History How it works – Where is it going Summary….. Present…. Wide selection of ‘professional’ product on the market specific to each operation its required for….
  • 115. Induction Equipment History How it works – Where is it going Summary….. Future…. ‘You’ the chef / designer / specifier innovate – we as the manufacture will develop the product….
  • 116. Induction Equipment History How it works – Where is it going Summary….. Benefits…. High energy efficiency Easy to use Safety in all areas Lower running costs
  • 117. Induction Equipment History How it works – Where is it going Summary….. Think of induction as you would think of a PC…..
  • 118. Induction Equipment History How it works – Where is it going Summary….. The induction appliance you buy is the ‘hardware’ - the higher specification of the product the higher the result achievable….
  • 119. Induction Equipment History How it works – Where is it going Summary….. but the higher the price….. As with any ‘PC’ it’s not just the ‘hardware’ that’s important – the end result is also dependent on the quality of the…
  • 120. Induction Equipment History How it works – Where is it going Summary….. software…. with your induction appliance consider both hardware (product) and software (cooking vessel)……
  • 121. Induction Equipment History How it works – Where is it going Thank you for listening….. Stephen Hobbs, CFSP Director – Signature FSE Ltd
  • 122. Thank you to our Sponsors
  • 123. THE IMPORTANCE OF INDUCTION COMPATIBLE COOKWARE Maurits Demeyere Senior President Demeyere Cookware
  • 124. Induction Cooking • Principle of induction cooking • Advantages of induction cooking • Cookware for induction cooking • Disadvantages of induction cooking • Discussion of different materials • Conclusion • Needed training, advice and tips : how to use cookware on induction hobs
  • 125. Principle of Induction Cooking  It is the only cooking system where the heating element is the base of the cooking pot itself. All other systems are working with indirect heating - gas or oil: the hot fire is heating the base of the cooking pot - resistance coils: contact heat and radiation to the base - vitroceramic hotplates: contact heat and radiation - halogen / hi-light heating: radiation and contact  Induction cooker and cooking pot are interrelated. They are becoming like HARDWARE and SOFTWARE. ( like a car and the tires . You can have the best car , if you buy unadapted tires the car will not work as you might expect )
  • 126. Advantages of Induction Cooking  Enormous flexibility  Better safety in general  Better safety for children  Easier cleaning (important time gain in prof.kitchen)  Lower temperatures in the (professional) kitchen and/or less energy use when kitchen is air-conditioned  Much lower energy use compared to gas or electricity  Easier adaptation of different diameters of cookware  Computer controlled cooker  Adaptive cooking possible – sensors – ControlInduc at 250°C or other temperatures
  • 127. Cookware for Induction Cooking FIRST CONDITION: MAGNETIC BASE  MATERIALS WHICH CANNOT BE USED - cupper - aluminium - casted aluminium - glas or heat resistant glas - normal non-magnetic stainless steel (18/8 or 18/10 - SAE304)  MATERIALS WHICH CAN BE USED - iron – steel or enameled steel - cast iron - magnetic stainless steel or 18/0 - SAE400 serie  SECOND CONDITION Aim to make cookware which can go on all cooking systems: gas, electric coils, vitroceramic, hi-light, INCLUDING INDUCTION.
  • 128. Disadvantages of Induction Cooking  Relatively expensive hobs. There are serious quality differences between different systems.  Importance to know what you are buying depending on the specific needs :  -large caterer with large quantities to heat  -snack – bar with limited requirements to hobs and pots  -medium bristrot , brasserie or high class restaurant with preparations à la minute for each customer.  Only specific (new) cookware can be used. Also there , the differences between the cookware are substantial.
  • 129. Discussion of different materials  ENAMELED STEEL - eventual chipping of the enamel layers - uneven bottom temperature  CAST IRON - relatively good for induction, but not very high heat conductivity - heavy but keeping hot very well – ideal slow cooking. - enamel quality??  COOKING POT OF MAGNETIC STAINLESS STEEL ( 18/0) ( without thermoconductive base) - fast warming of water - very bad cooking: sticking – burning + deformation
  • 130. Discussion of different materials (2) • COOKING POT OF STAINLESS STEEL SAE304 -Thermoconductive base ( or up to the edge ) of cupper (2 to 2,5 mm or 0,08” to 0,12”) or aluminium (or 4 to 5 mm or 0,16” to 0,2”) -Magnetic outer layer (or layers) of other magnetic stainless steel in the base or up to the edge. ( systems of 3 to 7 layers ) - types SAE 400 or 18/0 => Best solution for good speed and even heat distribution if correct materials, thicknesses, concepts and technologies are used. -for straight sided pots : ideal is heavy base with enough aluminum or cupper in between and sidewalls in pure stainless steel to keep heat inside . -for conical pots , frypans or skillets and woks best is multilayer material up to the edge with appropriate thickness of aluminum in between .
  • 131. Discussion of different materials (3) • COOKING POTS OF ALUMINUM WITH MAGNETIC BASE Can be pure aluminum pots deep-drawn or can be casted aluminum pots. ( different thermal conductivity) A specific extra magnetic base is needed ,mostly of magnetic stainless steel of type SAE 400 or 18/0 . Problem: to apply a magnetic base on such a pot or pan, it is difficult to keep the bottom flat . Therefore the magnetic base diameter is mostly smaller than the flat base of the pot or pan. Negative effect to the magnetic permeability of the system in combination with the hob. The aluminum of the base radius of the pot is acting as a “screen”, lowering the possible power generated by a large to very large percentage. This means longer heating times , more power lost. Sometimes the very cheap aluminum pots in this type have holes in the magnetic base , which is adding to the loss , or they have heavy dents to stabilize, or the magnetic layer is too thin.
  • 132. Discussion of different materials (4) • COOKING POTS OF CUPPER WITH MAGNETIC BASE It is possible to make good heavy “cupper pots” with stainless steel ( 18/10 or SAE 304 ) on the inside of the pot, a magnetic base layer or a magnetic layer up to the edge. Nice but very expensive solution, that will not give any difference with a pot having a good “ equivalent” aluminum layer . In addition most restaurants stay away from cupper ( on the outside) because today the cleaning of cupper is too costly . Some “fake “ solutions, where there is a ( very thin ) layer of cupper between layers of aluminum , themselves between non magnetic layer of 18/10 or SAE 304 for the contact with the food and on the outside a magnetic stainless steel type SAE 400. They will not be different with an equivalent aluminum thickness which is lighter and less expensive
  • 133. Conclusion  For good cooking quality, a chef is expecting two very important factors that go together:  very even heat distribution for cooking real food and not only water.  very good speed and flexibility.  Important notices :  Cookware which is heating up water the fastest is not always the best.  Cookware with very even heat distribution can also be too slow.
  • 134. THERMAL CONDUCTIVITY OF MATERIALS • Thermal conductivity ratio in cal. / cm.sec.C° • Stainless steel 18/8,18/10 or 18/0 0,05 • Copper 0,94 • Pure aluminum 0,53 • Casted aluminum 0,33 • Steel ( as used in enamel st.) 0,16 • Cast iron 0,12 • Glass 0,003
  • 135. ADVICE NEEDED FROM HOB AND POT MANUFACTURER • To make a change from ( mostly ) gas into induction is a big adaptation. • Get a correct advice before you order the induction hobs. 1)High power ( up to 9 or even 12 KW) is only interesting when you have to cook large pots 20 to 50 L • For most preparations 3,5 to 5 KW is more than enough. • Check the induction zones and how the generator activates them : large inductor covering whole zone or half zone; smaller inductors separately regulated or not.
  • 136. ADVICE NEEDED FROM HOB AND POT MANUFACTURER • 2)Round inductors or square or rectangular inductors. • depend on main use. None of both should be excluded . Specialists are here to discuss. • our advice : whatever you buy : a system with more than one temperature sensor is better. Many have now 5 on an area of 28X28 cm. • Too many times inductors are selected based on the power, speed of heating water and the price which is totally irrelevant for many uses , especially of the “a la carte” restaurants.
  • 137. ADVICE NEEDED FROM HOB AND POT MANUFACTURER • Get a correct advice before you order the pots and especially ... Don‟t wait until the last moment !!!! • 1)Order pots with a quality adapted to the type of induction hob. • 2)For straight sided pots : heavy base and sidewalls of stainless. ( give best efficiency ) • 3)for conical designs as frypans , woks conical sauteuses : multilayer up to edge with correct thickness. • 4) manufacturers of hobs tell us that 90% of the problems arise from the inappropriate pots for the hob. – Poor magnetical base – Deformation of base – Some even deteriorate the induction generator(s).
  • 138. IMPORTANT TIPS ON HOW TO USE POTS AND PANS • NEVER PLACE POTS OR PANS ONLY PARTLY OUTSIDE INDUCTION ZONE . • - Inductor pot • PART OF POT COULD OVERHEAT ON AREA WHERE HE IS ON INDUCTOR , EVEN MORE WHEN OTHER POT IS ON SAME INDUCTOR. IN MANY CASES NO TEMP. SENSOR WOULD BLOCK HEATING. BASE CAN BECOME OVER 600°C AND MELT AWAY OR CAN BE DESTROYED . •
  • 139. IMPORTANT TIPS ON HOW TO USE POTS AND PANS • NEVER PUT A LONG HANDLE OVER AN INDUCTOR. ALWAYS HAVE THE LONG HANDLES OUTSIDE “ANY” INDUCTOR. • When a magnetic flux is active in an inductor, when a pot with enough magnetic material in the base or on the side is on the hob, the magnetic flux of a professional inductor , above the inductor ( even up to more than 10 cm away from the hob ) could heat NON MAGNETIC Material up to over 600°C within seconds !!! • The handle, even one made out of non-magnetic stainless steel 18/10 or other materials, can heat up when placed over an such an active inductor in a way that would burn the hand in the 3th degree when placed on the handle
  • 140. IMPORTANT TIPS ON HOW TO USE POTS AND PANS • Have enough practical training of pots on an induction hob because most chefs are astonished about the heating speed ,especially when making delicate sauces and even more when frying a pan. • NEVER PLACE AN EMPTY POT , PAN OR WOK ON AN ACTIVE INDUCTOR. Within seconds the pot base or pan base can go over 400°C!! • WHEN SELECTING A HOB DON’T ACCEPT TO TEST ONLY POTS , TEST ALSO FRYPANS AND MAKE A SABAYONE OR SAUCE in a CONICAL SAUTEUSE! Especially check that it is possible to work with minimal energy levels . In some hobs of over 5000 or 9000 W there is no good low energy level regulation . Sometimes the lowest level still gives more than 1000W.
  • 141. IMPORTANT TIPS ON HOW TO USE POTS AND PANS • The chef has to realize that it has to be possible to fine regulate at 300 W – 500 W or 1000 W , which are settings needed on an induction hob when the pan is warm and fish or meat has to be fried !! • To have only one position of the hob regulator ,when for example doing frying, is out of the question. You can start “medium high” or “high” but very fast a lower position is needed. • WE BELIEVE THAT ESPECIALLY FOR INDUCTION, HOB MANUFACTURERS AND POT MANUFACTURERS HAVE TO WORK TOGETHER IN PROMOTING BUT ESPECIALLY IN TRAINING THE NEW POTENTIAL USERS OR THE NEW USERS. THANKS – MAURITS DEMEYERE – 10 TH OF JUNE 2011.
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  • 143. Demonstrations Followed by Lunch in the Exhibition Area
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